Screw arranging conveyor

By designing the spiral track and reversing track of the screw conveyor, combined with the limiting and support structure, the local congestion and jamming problems of the screw feeder were solved, realizing smooth screw transmission and efficient assembly.

CN223534226UActive Publication Date: 2025-11-11JIANGYIN FENGHUA METAL PROD CO LTD
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Patent Information

Application Number
CN202423256637.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-29
Publication Date
2025-11-11
Estimated Expiration
2034-12-29

AI Technical Summary

Technical Problem

Existing screw feeders are prone to localized congestion and jamming during feeding, leading to difficulties in discharging and affecting streamlined feeding and assembly.

Method used

A screw arrangement conveyor was designed, including a vibratory plate, a reversing track, a storage channel, a material distribution component, and a gripping component. Through the rational design of the spiral track and the reversing track, the screws are gradually changed from a horizontal state to a vertical state. Limiting and supporting structures prevent them from falling off. Combined with a robotic arm and a gripping device, precise assembly is achieved.

Benefits of technology

This ensures the normal transmission of screws, avoids local congestion and jamming, and guarantees smooth screw feeding and efficient assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw arrangement conveyor which comprises a vibration disc, a reversing track, a material storage channel, a material distribution assembly and a grabbing assembly which are sequentially arranged in the screw conveying direction, the vibration disc is provided with a spiral track enabling screws to be arranged and ascended, and the spiral track is provided with an inclined face facing the side wall. An outlet of the spiral track is overlapped with an inlet of the reversing track; the reversing track comprises a ramp surface and a blocking surface, an inlet ramp of the ramp surface is obliquely and downwards arranged, an outlet ramp of the ramp surface is vertically and downwards arranged, and the ramp surface is in smooth transition arrangement from an inlet to an outlet of the ramp surface; an inlet of the blocking surface is vertically arranged, an outlet of the blocking surface is horizontally arranged, and the blocking surface is in smooth transition from the inlet to the outlet; the gap between the ramp surface and the blocking surface is larger than the diameter of the screw rod part and smaller than the diameter of the screw head part. The screw arranging conveyor is reasonable in design, and normal feeding of screws can be guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of screw conveying technology, and in particular to a screw arrangement conveyor. Background Technology

[0002] Existing screw feeders, as shown in Chinese invention patent publication number CN105904177A, include a frame, at least one set of material transfer mechanisms mounted on the frame, a lifting and rotating mechanism mounted on the frame and located behind the material transfer mechanisms, and a transfer mechanism mounted on the frame and located below the lifting and rotating mechanisms. Two sets of material transfer mechanisms are symmetrically mounted on the upper surface of the frame, and the lifting and rotating mechanism is fixedly located behind the material transfer mechanisms.

[0003] The aforementioned screw feeder is prone to localized congestion and jamming during material feeding, causing difficulties in material discharge and affecting the streamlined material feeding and assembly process.

[0004] Therefore, it is necessary to improve the screw arrangement conveyor in the existing technology. Utility Model Content

[0005] The purpose of this invention is to overcome the defects in the existing technology and provide a screw arrangement conveyor that can ensure normal screw feeding.

[0006] To achieve the above technical effects, the technical solution of this utility model is as follows: a screw conveyor, comprising a vibratory feeder, a reversing track, a storage channel, a material distribution component, and a gripping component arranged sequentially along the screw conveying direction. The vibratory feeder is provided with a spiral track that causes the screws to rise. The spiral track is provided with an inclined surface facing the side wall. The outlet of the spiral track coincides with the inlet of the reversing track. The reversing track includes a ramp surface and a blocking surface. The inlet ramp of the ramp surface is inclined downward, and the outlet ramp of the ramp surface is vertically downward. The ramp surface is smoothly transitioned from its inlet to its outlet. The inlet of the blocking surface is vertically arranged, and the outlet of the blocking surface is horizontally arranged. The blocking surface is smoothly transitioned from its inlet to its outlet. The gap between the ramp surface and the blocking surface is larger than the diameter of the screw shank and smaller than the diameter of the screw head.

[0007] According to one embodiment of the present invention, the storage channel includes a support platform and a limiting plate disposed above the support platform. The support platform is provided with a through groove for the screw rod to pass through. The screw head is abutted against the support platform, and the limiting plate is clearance-fitted with the upper surface of the screw head.

[0008] According to one embodiment of the present invention, the material dispensing assembly includes a base and a fixing plate disposed above the base and fixedly connected to the base. The fixing plate has a limiting groove, and a material dispensing turntable is rotatably disposed in the limiting groove. The material dispensing turntable has receiving grooves that correspond one-to-one with the screw holes of the brake fixing bracket. The receiving grooves cooperate with the inner wall of the limiting groove to limit the screws. A reversing assembly for driving the material dispensing turntable to change direction is disposed between the material dispensing turntable and the base. The fixing plate has a through groove that communicates between the limiting groove and the through groove.

[0009] According to one embodiment of the present invention, the reversing assembly includes a stepper motor fixedly connected to the base, and the output shaft of the stepper motor is connected to the material distribution turntable.

[0010] According to one embodiment of the present invention, the gripping component includes a robotic arm and a gripping device disposed on the robotic arm. The gripping device includes grippers that correspond one-to-one with the receiving groove and a first driving component for driving the grippers to open and close.

[0011] According to one embodiment of the present invention, the first driving component includes a pneumatic finger, and the gripper is fixedly connected to the slide rod of the pneumatic finger.

[0012] According to one embodiment of the present invention, the gripping device includes a connecting seat fixedly connected to the robotic arm and a mounting plate disposed on the connecting seat, wherein the pneumatic finger is fixedly connected to the mounting plate.

[0013] According to one embodiment of the present invention, the mounting plate and the connecting seat are in a lifting and lowering cooperation, and a slider and a groove are provided between the mounting plate and the connecting seat for sliding cooperation; a second driving component for driving the mounting plate to lift and lower is provided between the mounting plate and the connecting seat.

[0014] According to one embodiment of the present invention, the second drive assembly includes a lifting cylinder, the cylinder body of the lifting cylinder is fixedly connected to the connecting seat, and the piston rod of the lifting cylinder is fixedly connected to the mounting plate.

[0015] According to one embodiment of the present invention, the gripper is provided with an arc-shaped groove that limits and cooperates with the screw.

[0016] The advantages and beneficial effects of this utility model are as follows: The screw conveyor of this utility model is reasonably designed. By setting a reversing track on the vibrating plate, the screw rises to the reversing track through the spiral track. The head of the screw is supported by the reversing track, and the shank of the screw falls into the gap. As the screw moves on the reversing track, it gradually changes from a near-horizontal state to a vertical state, which facilitates the normal transmission of the screw. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the screw arrangement conveyor of this utility model;

[0018] Figure 2 This is a schematic diagram of the vibratory feeder.

[0019] Figure 3 This is a schematic diagram of the reversing track structure;

[0020] Figure 4 This is a schematic diagram of the material storage channel;

[0021] Figure 5 This is a structural diagram of the material distribution component;

[0022] Figure 6 yes Figure 5 An explosion diagram;

[0023] Figure 7 This is a schematic diagram of the clamping device;

[0024] Figure 8 This is a schematic diagram of the brake mounting bracket.

[0025] In the diagram: 1. Vibratory feeder; 11. Spiral track; 12. Inclined surface; 2. Reversing track; 21. Ramp surface; 22. Blocking surface; 23. Gap; 3. Storage channel; 31. Support platform; 32. Limiting plate; 33. Through slot; 4. Material distribution assembly; 41. Base; 42. Fixing plate; 421. Limiting slot; 43. Material distribution turntable; 431. Receiving slot; 44. Through slot; 45. Stepper motor; 5. Gripping assembly; 51. Robotic arm; 52. Gripper; 521. Arc-shaped slot; 53. Pneumatic finger; 54. Connecting seat; 541. Slider; 55. Mounting plate; 551. Slide; 56. Lifting cylinder; 6. Brake fixing bracket. Detailed Implementation

[0026] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0027] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "horizontal," "vertical," "top," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Example

[0028] like Figure 1-8 As shown, the screw conveyor of this embodiment includes a vibratory feeder 1, a reversing track 2, a storage channel 3, a material distribution component 4, and a gripping component 5 arranged sequentially along the screw conveying direction. The vibratory feeder 1 is provided with a spiral track 11 that causes the screws to rise. The spiral track 11 is provided with an inclined surface 12 facing the side wall. The outlet of the spiral track 11 coincides with the inlet of the reversing track 2. The reversing track 2 includes a ramp surface 21 and a blocking surface 22. The inlet ramp of the ramp surface 21 is inclined downward, and the outlet ramp of the ramp surface 21 is vertically downward. The ramp surface 21 is smoothly transitioned from its inlet to its outlet. The inlet of the blocking surface 22 is vertically arranged, and the outlet of the blocking surface 22 is horizontally arranged. The blocking surface 22 is smoothly transitioned from its inlet to its outlet. The gap 23 between the ramp surface 21 and the blocking surface 22 is larger than the diameter of the screw shank and smaller than the diameter of the screw head.

[0029] With this design, the screw lies on the spiral track 11 and rises close to the side wall under the drive of the vibratory plate 1. When the screw enters the reversing track 2, the screw rod hangs down from the gap 23. The head of the screw is supported by the ramp surface 21 and the blocking surface 22. As the screw moves forward, it changes from a horizontal state to a vertical state.

[0030] According to one embodiment of the present invention, the storage channel 3 includes a support platform 31 and a limiting plate 32 disposed above the support platform 31. The support platform 31 is provided with a through groove 33 for the screw rod to pass through. The screw head is abutted against the support platform 31. The limiting plate 32 is clearance-fitted with the upper surface of the screw head.

[0031] This design prevents the screws from falling off the support platform 31 when they move.

[0032] According to one embodiment of the present invention, the material dispensing component 4 includes a base 41 and a fixing plate 42 disposed above the base 41 and fixedly connected to the base 41. The fixing plate 42 has a limiting groove 421, and a material dispensing turntable 43 is rotatably disposed in the limiting groove 421. The material dispensing turntable 43 is provided with receiving grooves 431 that correspond one-to-one with the screw holes of the brake fixing bracket 6. The receiving grooves 431 cooperate with the inner wall of the limiting groove 421 to limit the screws therein. A reversing component for driving the material dispensing turntable 43 to change direction is provided between the material dispensing turntable 43 and the base 41. The fixing plate 42 is provided with a through groove 44, which is connected between the limiting groove 421 and the through groove 33.

[0033] With this design, the receiving groove 431 on the material distribution turntable 43 corresponds one-to-one with the screw holes of the brake fixing bracket 6. The gripping component only needs to grip the screw from the receiving groove 431 once to achieve one-time assembly of the brake fixing bracket 6.

[0034] According to one embodiment of the present invention, the reversing assembly includes a stepper motor 45 fixedly connected to the base 41, and the output shaft of the stepper motor 45 is connected to the material distribution turntable 43.

[0035] According to one embodiment of the present invention, the gripping component 5 includes a robotic arm 51 and a gripping device disposed on the robotic arm 51. The gripping device includes grippers 52 corresponding one-to-one with the receiving groove 431 and a first driving component for driving the grippers 52 to open and close.

[0036] According to one embodiment of the present invention, the first driving component includes a pneumatic finger 53, and the gripper 52 is fixedly connected to the slide rod of the pneumatic finger 53.

[0037] According to one embodiment of the present invention, the gripping device includes a connecting seat 54 fixedly connected to the robotic arm 51, a mounting plate 55 disposed on the connecting seat 54, and the pneumatic finger 53 fixedly connected to the mounting plate 55.

[0038] According to one embodiment of the present invention, the mounting plate 55 and the connecting seat 54 are vertically engaged, and a slider 541 and a groove 551 are provided between the mounting plate 55 and the connecting seat for sliding engagement; a second driving component for driving the mounting plate 55 to move up and down is provided between the mounting plate 55 and the connecting seat 54.

[0039] With this design, when the screw is installed into the brake mounting bracket, the mounting plate 55 can be driven down first, so that the shank of the screw can be initially inserted into the screw hole of the brake mounting bracket, ensuring the installation accuracy.

[0040] According to one embodiment of the present invention, the second drive assembly includes a lifting cylinder 56, the cylinder body of the lifting cylinder 56 is fixedly connected to the connecting seat 54, and the piston rod of the lifting cylinder 56 is fixedly connected to the mounting plate 55.

[0041] According to one embodiment of the present invention, the gripper 52 is provided with an arc-shaped groove 521 that limits and cooperates with the screw.

[0042] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A screw-arranged conveyor, characterized in that, The assembly includes a vibratory feeder (1), a reversing track (2), a storage channel (3), a material distribution component (4), and a gripping component (5) arranged sequentially along the screw conveying direction. The vibratory feeder (1) is equipped with a spiral track (11) that causes the screws to rise. The spiral track (11) is provided with an inclined surface (12) facing the side wall. The outlet of the spiral track (11) coincides with the inlet of the reversing track (2). The reversing track (2) includes a ramp surface (21) and a blocking surface (22). The inlet ramp of the ramp surface (21) is inclined downward, and the outlet ramp of the ramp surface (21) is vertically downward. The ramp surface (21) is smoothly transitioned from its inlet to its outlet. The inlet of the blocking surface (22) is vertically arranged, and the outlet of the blocking surface (22) is horizontally arranged. The blocking surface (22) is smoothly transitioned from its inlet to its outlet. The gap (23) between the ramp surface (21) and the blocking surface (22) is greater than the diameter of the screw rod and smaller than the diameter of the screw head.

2. The screw-arranging conveyor according to claim 1, characterized in that, The storage channel (3) includes a support platform (31) and a limiting plate (32) disposed above the support platform (31). The support platform (31) is provided with a through groove (33) for the screw rod to pass through. The screw head is abutted against the support platform (31). The limiting plate (32) is clearance-fitted with the upper surface of the screw head.

3. The screw arrangement conveyor according to claim 2, characterized in that, The material distribution assembly (4) includes a base (41) and a fixing plate (42) disposed above the base (41) and fixedly connected to the base (41). The fixing plate (42) has a limiting groove (421). A material distribution turntable (43) is rotatably disposed in the limiting groove (421). The material distribution turntable (43) has receiving grooves (431) that correspond one-to-one with the screw holes of the brake fixing bracket. The receiving grooves (431) cooperate with the inner wall of the limiting groove (421) to limit the screws therein. A reversing assembly for driving the material distribution turntable (43) to change direction is provided between the material distribution turntable (43) and the base (41); the fixing plate (42) is provided with a through groove (44), which is connected between the limiting groove (421) and the through groove (33).

4. The screw arrangement conveyor according to claim 3, characterized in that, The reversing assembly includes a stepper motor (45) fixedly connected to the base (41), and the output shaft of the stepper motor (45) is connected to the material distribution turntable (43).

5. The screw arrangement conveyor according to claim 3, characterized in that, The gripping component (5) includes a robotic arm (51) and a gripping device disposed on the robotic arm (51). The gripping device includes grippers (52) that correspond one-to-one with the receiving groove (431) and a first driving component for driving the grippers (52) to open and close.

6. The screw-arranging conveyor according to claim 5, characterized in that, The first drive assembly includes a pneumatic finger (53), and the gripper (52) is fixedly connected to the slide bar of the pneumatic finger (53).

7. The screw arrangement conveyor according to claim 6, characterized in that, The gripping device includes a connecting seat (54) fixedly connected to the robotic arm (51) and a mounting plate (55) disposed on the connecting seat (54), and the pneumatic finger (53) is fixedly connected to the mounting plate (55).

8. The screw arrangement conveyor according to claim 7, characterized in that, The mounting plate (55) and the connecting seat (54) are raised and lowered in cooperation. A slider (541) and a groove (551) are provided between the mounting plate (55) and the connecting seat in a sliding cooperation. A second drive assembly for driving the mounting plate (55) to rise and fall is provided between the mounting plate (55) and the connecting seat (54).

9. The screw-arranging conveyor according to claim 8, characterized in that, The second drive assembly includes a lifting cylinder (56), the cylinder body of which is fixedly connected to the connecting seat (54), and the piston rod of which is fixedly connected to the mounting plate (55).

10. The screw-arranging conveyor according to claim 9, characterized in that, The gripper (52) is provided with an arc-shaped groove (521) that limits and cooperates with the screw.

Citation Information

Patent Citations

  • Material disk screw supply system

    CN105904177A