Black bus bar tin plating device
By designing threaded holes, limiting components, and fan structures in the busbar tinning device, the problems of flat copper wire conveying deviation and weak soldering were solved, achieving stable conveying of flat copper wire and a strong solder layer.
Patent Information
- Application Number
- CN202423175733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing busbar tinning devices are prone to misalignment during flat copper wire transport, resulting in unstable transport and insufficient solder coating.
The structure is designed with threaded holes, limiting components, ball bearings, fixing rods, bolts, springs, and sealing plates. By adjusting the spacing of the limiting components and the air force generated by the fan, the flat copper wire is aligned and the solder liquid is in full contact with the flat copper wire.
It achieves stable delivery of flat copper wire and a firm solder coating, improving the performance and welding capabilities.
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Figure CN223535173U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of busbar processing technology, specifically a black busbar tinning device. Background Technology
[0002] A busbar tinning device is a piece of equipment used in the electronics manufacturing process. It is mainly used to coat the busbar with a layer of tin. This tin coating can improve conductivity, prevent oxidation, and provide better adhesion for subsequent soldering processes. The interconnecting strips left at the end of the battery cell string are soldered onto the busbar to draw out the current. Tinning the surface of the busbar can improve conductivity, prevent oxidation, and provide better adhesion for subsequent soldering processes.
[0003] The existing technology has the following shortcomings: In the prior art, application number 201621046324.X proposes a novel busbar tinning device, which includes a tin furnace, a first guide wheel inside the tin furnace, an air knife and a cooling air box arranged sequentially on the upper part of the tin furnace along the direction of the flat copper wire, a second guide wheel also arranged diagonally above the first guide wheel, and a number of grinding rods arranged in the direction of the flat copper wire in front of the first guide wheel, the number of grinding rods being alternately arranged on the upper and lower sides of the flat copper wire.
[0004] The above-mentioned equipment uses a grinding rod that is tangent to the upper and lower surfaces of the flat copper wire to prevent the flat copper wire from swaying in the solder furnace. Although the flat copper wire is not easy to sway, if the vibration generated during the flat copper wire conveying process causes a small deviation in the casting along with the flat copper wire, the deviation distance will gradually increase as the conveying continues, resulting in the flat copper wire being conveyed skewed. It does not have an automatic correction effect for the conveying of flat copper wire, and the performance can be further improved. At the same time, during the conveying process, the flat copper wire achieves a firm solder coating effect by contacting the grinding rod. However, if the contact between the flat copper wire and the grinding rod is too tight, it will take away the solder coating attached to the flat copper wire, affecting the firmness of the solder coating. Utility Model Content
[0005] In view of the shortcomings of the prior art, this utility model provides a black busbar tinning device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a black busbar tinning device, comprising a tin furnace and flat copper wire, a motor is provided on the outside of the tin furnace, a conveying roller is provided inside the tin furnace, a fixed frame is provided at the upper end of the tin furnace, an air knife assembly is provided on the fixed frame, and a fan is provided on the other side of the tin furnace;
[0007] The conveying roller includes a first connecting end, a second connecting end, a threaded hole, a limiting component, an exhaust port, a cover plate, a bearing, balls, a fixing rod, bolts, a spring, and a sealing plate. The conveying roller has a first connecting end and a second connecting end at both ends. The outer side of the conveying roller has a threaded hole and an exhaust port. A cover plate is installed inside the exhaust port. The conveying roller has a limiting component. The second connecting end has a bearing. Balls are installed along the outer edge of the limiting component. A fixing rod is installed on one side of the limiting component. A bolt is installed on the fixing rod. A spring is installed inside the threaded hole. A sealing plate is installed on the top of the spring.
[0008] As a preferred technical solution of this utility model: the tin furnace is provided with corresponding fan and motor support plates on both sides, and the motor and fan are fixedly installed on both sides of the tin furnace, and there are three sets in total.
[0009] As a preferred technical solution of this utility model: the conveying roller is rotatably installed inside the tin furnace, the inside of the conveying roller is hollow, the first connecting end and the second connecting end are respectively fixedly installed at both ends of the conveying roller, the second connecting end communicates with the inside of the conveying roller, the outer end of the first connecting end extends out of the tin furnace and is connected to the output end of the motor, the outer ring of the bearing is fixedly installed inside the second connecting end, and the output end of the fan extends into the tin furnace and is fixedly connected in the inner ring of the bearing.
[0010] As a preferred technical solution of this utility model: there are several sets of threaded holes that are adapted to bolts, the spring is fixedly installed at the bottom of the threaded holes, and the sealing plate is fixedly installed at the top of the spring 11.
[0011] As a preferred technical solution of this utility model: there are several sets of exhaust vents, the cover plate is adapted to the exhaust vent, the cover plate is hinged to the edge of the exhaust vent, and the ball bearings are rotatably installed on the outer edge of the limiting component and there are several sets of them.
[0012] As a preferred technical solution of this utility model: the fixing rod is fixedly installed on one side of the limiting component, and the bolt passes through the fixing rod and forms a threaded connection.
[0013] As a preferred technical solution of this utility model: there are two sets of fixing frames arranged symmetrically to each other, the air knife assembly is fixedly installed on one side of the upper end of the fixing frame, and the two sets of limiting components have the same structure.
[0014] Compared with the prior art, the present invention provides a black busbar tinning device, which has the following advantages:
[0015] 1. This black busbar tinning device, by setting threaded holes, limiting components, ball bearings, fixing, bolts, springs, and sealing plates, adjusts the spacing between two sets of limiting components to match the corresponding flat copper wire size. When the flat copper wire deviates, it will be affected by the limiting components. The ball bearings contact the deviated flat copper wire, and the rolling effect of the ball bearings prevents the flat copper wire from crossing the limiting components, so that the flat copper wire is adjusted back to its original position, achieving a correction effect and improving the use effect.
[0016] 2. This black busbar tinning device is equipped with a second connecting end, an exhaust port, a cover plate, a bearing, and a fan. The fan generates air force and delivers it to the inside of the conveying roller through the second connecting end. Under the action of the air pressure inside the conveying roller, the cover plate is opened, and air is sprayed out from the exhaust port, which promotes the flow of molten solder to the flat copper wire, improves the contact effect between the molten solder and the flat copper wire, and ensures the firmness of the solder coating on the flat copper wire. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the installation position of the fan in this utility model;
[0019] Figure 3 This is a schematic diagram of the conveyor roller structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the bearing of this utility model;
[0021] Figure 5 This is a schematic diagram of the limiting component structure of this utility model;
[0022] Figure 6 This is a schematic diagram of the internal structure of the threaded hole of this utility model.
[0023] In the diagram: 1. Tin furnace; 2. Motor; 3. Conveyor roller; 301. First connecting end; 302. Second connecting end; 303. Threaded hole; 304. Restriction assembly; 305. Exhaust vent; 306. Cover plate; 307. Bearing; 308. Ball bearing; 309. Fixing rod; 3010. Bolt; 3011. Spring; 3012. Sealing plate; 4. Flat copper wire; 5. Fixing frame; 6. Air knife assembly; 7. Fan. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-6 In this embodiment: a black busbar tinning device includes a tin furnace 1, a flat copper wire 4, a motor 2 is provided on the outside of the tin furnace 1, a conveying roller 3 is provided inside the tin furnace 1, a fixed frame 5 is provided at the upper end of the tin furnace 1, an air knife assembly 6 is provided on the fixed frame 5, and a fan 7 is provided on the other side of the tin furnace 1.
[0026] Sufficient airflow can be provided by the blower 7, and molten tin is produced by the tin furnace 1 for tinning operations.
[0027] The conveying roller 3 includes a first connecting end 301, a second connecting end 302, a threaded hole 303, a limiting component 304, an exhaust port 305, a cover plate 306, a bearing 307, a ball bearing 308, a fixing rod 309, a bolt 3010, a spring 3011, and a sealing plate 3012. The first connecting end 301 and the second connecting end 302 are respectively provided at both ends of the conveying roller 3. The threaded hole 303 and the exhaust port 305 are opened on the outer side of the conveying roller 3. The cover plate 306 is provided inside the exhaust port 305. The limiting component 304 is provided on the conveying roller 3. The bearing 307 is provided inside the second connecting end 302. The ball bearing 308 is provided on the outer edge of the limiting component 304. The fixing rod 309 is provided on one side of the limiting component 304. The bolt 3010 is provided on the fixing rod 309. The spring 3011 is provided inside the threaded hole 303. The sealing plate 3012 is provided on the top of the spring 3011.
[0028] The sealing plate 3012 can be pushed out by the spring 3011, thereby ensuring that the threaded hole 303, which is not in contact with the bolt 3010, is sealed.
[0029] In this embodiment, the tin furnace 1 is provided with corresponding fan 7 and motor 2 bearing plates on both sides. The motor 2 and fan 7 are fixedly installed on both sides of the tin furnace 1, and there are three sets in total.
[0030] Specifically, motor 2 can provide sufficient power for the rotation of conveyor roller 3.
[0031] In this embodiment, the conveying roller 3 is rotatably installed inside the tin furnace 1. The inside of the conveying roller 3 is hollow. The first connecting end 301 and the second connecting end 302 are respectively fixedly installed at both ends of the conveying roller 3. The second connecting end 302 communicates with the inside of the conveying roller 3. The outer end of the first connecting end 301 extends out of the tin furnace 1 and is connected to the output end of the motor 2. The outer ring of the bearing 307 is fixedly installed inside the second connecting end 302. The output end of the fan 7 extends into the tin furnace 1 and is fixedly connected in the inner ring of the bearing 307.
[0032] Specifically, the normal rotation of the conveyor roller 3 can be ensured when air is introduced into the conveyor roller 3 through the bearing 307.
[0033] In this embodiment, there are several sets of threaded holes 303 that are adapted to bolts 3010, springs 3011 are fixedly installed at the bottom of threaded holes 303, and sealing plates 3012 are fixedly installed at the top of springs 3011.
[0034] Specifically, the threaded hole 303 can be used in conjunction with the bolt 3010 to fix the position of the limiting component 304.
[0035] In this embodiment, there are several sets of exhaust vents 305, the cover plate 306 is adapted to the exhaust vent 305, the cover plate 306 is hinged to the edge of the exhaust vent 305, and the ball bearings 308 are rotatably installed on the outer edge of the limiting component 304 and there are several sets of them.
[0036] Specifically, the ball bearing 308 prevents the flat copper wire 4 from crossing the limiting component 304 when it deviates.
[0037] In this embodiment, the fixing rod 309 is fixedly installed on one side of the limiting component 304, and the bolt 3010 passes through the fixing rod 309 and forms a threaded connection;
[0038] Specifically, the fixing rod 309 provides the conditions for the limiting component 304 to be stably installed on the conveyor roller 3.
[0039] In this embodiment, there are two sets of fixed frames 5 arranged symmetrically to each other. The air knife assembly 6 is fixedly installed on one side of the upper end of the fixed frame 5. The two sets of limiting components 304 have the same structure.
[0040] The mounting bracket 5 facilitates the installation of the air knife assembly 6, which can remove excess molten tin from the outside of the tin-plated flat copper wire 4 that is being conveyed out of the tin furnace 1.
[0041] The working principle and usage process of this utility model are as follows: In actual use, the equipment is placed in a suitable position and connected to an external power source to power the fan 7 and motor 2. The distance between the two sets of limiting components 304 is adjusted according to the width of the flat copper wire 4. During the adjustment process, after the limiting component 304 is in the appropriate position, the bolt 3010 is tightened into the threaded hole 303. The sealing plate 3012 in the threaded hole 303 will be pressed into the threaded hole 303 by the tightening force of the bolt 3010. At the same time, the spring 3011 retracts, which can provide installation space for the bolt 3010. In the threaded hole 303 that does not correspond to the bolt 3010, the spring 3011 pushes up the sealing plate 3012 to close the threaded hole 303, so as to avoid affecting the threaded hole 303 during operation. Then, the corresponding flat copper wire 4 is wound around the three sets of conveying rollers 3. When the flat copper wire 4 shifts, the flat copper wire 4 will be tightened into the threaded hole 303. The copper wire 4 is affected by the limiting component 304, and at the same time, the ball bearing 308 contacts the offset flat copper wire 4. The rolling effect of the ball bearing 308 prevents the flat copper wire 4 from crossing the limiting component 304, so that the flat copper wire 4 is adjusted to its original position, achieving the correction effect and improving the use effect. Under the action of the limiting component 304, the tin furnace 1 heats and produces molten tin. Under the action of the motor 2 driving the conveyor roller 3, the flat copper wire 4 is rotated and transported to contact the molten tin for tin plating. The air knife component 6 removes the excess molten tin from the outside of the tin-plated flat copper wire 4 after it is conveyed out of the tin furnace 1. During the tin plating process, the fan 7 generates air force and delivers it to the inside of the conveyor roller 3 through the second connection end 302. Under the action of the air pressure inside the conveyor roller 3, the cover plate 306 is opened, and air is sprayed out from the exhaust port 305, which promotes the flow of molten tin to the flat copper wire 4, improves the contact effect between the molten tin and the flat copper wire 4, and ensures the firmness of the solder coating on the flat copper wire 4.
[0042] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A black busbar tinning device, comprising a tin furnace (1) and flat copper wire (4), wherein a motor (2) is disposed on the outside of the tin furnace (1), characterized in that: The tin furnace (1) is equipped with a conveying roller (3), a fixed frame (5) is provided at the upper end of the tin furnace (1), an air knife assembly (6) is provided on the fixed frame (5), and a fan (7) is provided on the other side of the tin furnace (1). The conveying roller (3) includes a first connecting end (301), a second connecting end (302), a threaded hole (303), a limiting component (304), an exhaust port (305), a cover plate (306), a bearing (307), a ball bearing (308), a fixing rod (309), a bolt (3010), a spring (3011), and a sealing plate (3012). The conveying roller (3) has a first connecting end (301) and a second connecting end (302) at both ends, and a threaded hole (303) and an exhaust port (305) are provided on the outer side of the conveying roller (3). The exhaust port (305) is provided with a cover plate (306), the conveying roller (3) is provided with a limiting component (304), the second connecting end (302) is provided with a bearing (307), the outer edge of the limiting component (304) is provided with a ball (308), a fixing rod (309) is provided on one side of the limiting component (304), a bolt (3010) is provided on the fixing rod (309), a spring (3011) is provided in the threaded hole (303), and a sealing plate (3012) is provided on the top of the spring (3011).
2. The black busbar tinning device according to claim 1, characterized in that: The tin furnace (1) is provided with corresponding fan (7) and motor (2) support plates on both sides. The motor (2) and fan (7) are fixedly installed on both sides of the tin furnace (1) and there are three sets in total.
3. The black busbar tinning device according to claim 1, characterized in that: The conveying roller (3) is rotatably installed inside the tin furnace (1). The inside of the conveying roller (3) is hollow. The first connecting end (301) and the second connecting end (302) are respectively fixedly installed at both ends of the conveying roller (3). The second connecting end (302) communicates with the inside of the conveying roller (3). The outer end of the first connecting end (301) extends out of the tin furnace (1) and is connected to the output end of the motor (2). The outer ring of the bearing (307) is fixedly installed inside the second connecting end (302). The output end of the fan (7) extends into the tin furnace (1) and is fixedly connected to the inner ring of the bearing (307).
4. The black busbar tinning device according to claim 1, characterized in that: The threaded holes (303) are in several sets and are adapted to the bolts (3010). The spring (3011) is fixedly installed at the bottom of the threaded holes (303), and the sealing plate (3012) is fixedly installed at the top of the spring (3011).
5. The black busbar tinning device according to claim 1, characterized in that: There are several sets of exhaust vents (305), the cover plate (306) is adapted to the exhaust vent (305), the cover plate (306) is hinged to the edge of the exhaust vent (305), and the ball bearings (308) are rotatably installed on the outer edge of the limiting component (304) and there are several sets of them.
6. The black busbar tinning device according to claim 1, characterized in that: The fixing rod (309) is fixedly installed on one side of the limiting assembly (304), and the bolt (3010) passes through the fixing rod (309) and forms a threaded connection.
7. The black busbar tinning device according to claim 1, characterized in that: There are two sets of fixed frames (5) arranged symmetrically to each other. The air knife assembly (6) is fixedly installed on one side of the upper end of the fixed frame (5). The two sets of limiting components (304) have the same structure.
Citation Information
Patent Citations
Novel it scribbles tin to converge to take device
CN206143298U