Plastering mortar construction performance detection device
By designing a plastering mortar performance testing device, which uses a drive device and sensors to detect the force and displacement of the scraper in real time, the problem of inaccuracy in plastering performance testing is solved, and the uniformity and stability of plastering are improved.
Patent Information
- Application Number
- CN202422864294.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing technologies for testing the performance of plastering construction suffer from problems such as inaccurate manual judgment, uneven thickness, and inability to quantify, resulting in inaccurate test data.
A plastering mortar construction performance testing device is designed, comprising a base, a working platform, a plastering nozzle, a forming baffle, a lifting plastering platform, a drive device, a scraper, and other components. The plastering thickness and position are adjusted by the drive device, and the force and displacement of the scraper are detected in real time by force sensors and displacement sensors to achieve accurate evaluation of construction performance.
It improves the uniformity and stability of plastering, enables precise and efficient testing of construction performance, and allows for real-time adjustment of plastering thickness and speed.
Smart Images

Figure CN223538734U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mortar coating equipment, and in particular to a device for testing the construction performance of plastering mortar. Background Technology
[0002] Cement-based and gypsum-based plastering are widely used in the building materials industry. When manufacturers develop admixtures for plastering, they need to apply the mixed plastering mortar to evaluate its workability.
[0003] However, the current methods for judging plastering construction still have the following shortcomings:
[0004] 1. Currently, plastering is generally done by hand, and the performance of the work is judged by the plasterer's touch. However, the plastering thickness is uneven, and it is impossible to accurately control the size and thickness of the plaster blocks, resulting in inaccurate test data.
[0005] 2. When using existing coating tools for plastering, since the platform is a flat plate, different thicknesses and sizes of plaster can only be achieved by adjusting the height and stroke of the scraper. The performance of the plaster can only be judged by visual inspection, which cannot quantify the performance and results in poor accuracy. Utility Model Content
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] A device for testing the construction performance of plastering mortar is provided, comprising: a base, a working platform, a plastering nozzle, a forming baffle, a lifting plastering platform, a lifting drive device, a moving frame, a translation drive device, a lifting guide groove, a connecting frame, a scraper, a scraper lifting adjustment stud, a force sensor, and a displacement sensor.
[0008] The working platform is mounted on the machine base, and the plastering opening is provided on the working platform. The forming baffle is connected to the bottom surface of the working platform and surrounds the plastering opening. The lifting plastering platform is movably disposed within the plastering opening, and the lifting drive device drives the lifting plastering platform to move up and down to adjust the plastering thickness. The translation drive device drives the moving frame to move back and forth on the machine base. The inner wall of the moving frame is provided with the lifting guide groove. Both ends of the connecting frame are movably connected to the lifting guide groove. The scraper is disposed at the bottom of the connecting frame. The force sensor and the displacement sensor are disposed on the scraper. The scraper lifting adjustment stud is rotatably / threadedly connected to the moving frame, and its lower end is threaded / rotatably connected to the connecting frame, so that the vertical position of the scraper can be adjusted by rotating the scraper lifting adjustment stud to drive the connecting frame to move up and down.
[0009] In a preferred embodiment of this utility model, the base and the working platform are detachably connected.
[0010] In a preferred embodiment of this utility model, the base is provided with a display screen, a switch and a controller, and the controller is communicatively connected with the lifting drive device, the translation drive device and the force sensor and displacement sensor.
[0011] In a preferred embodiment of this utility model, the forming baffle and the working platform are an integral structure, or the forming baffle and the working platform are detachably connected.
[0012] In a preferred embodiment of this utility model, a sliding guide rail is provided on the base, and the lower end of the movable frame is connected to the sliding guide rail.
[0013] In a preferred embodiment of this utility model, a position pointer is provided on the connecting frame, and a scale for indicating the lifting position is provided on the movable frame.
[0014] In a preferred embodiment of this utility model, the movable frame is provided with a threaded hole, the scraper lifting adjustment stud is threadedly connected to the threaded hole, and its lower end is rotatably connected to the connecting frame.
[0015] In a preferred embodiment of the present invention, each end of the connecting frame is connected to a scraper lifting and adjusting stud.
[0016] In a preferred embodiment of this utility model, the scraper is detachably connected to the connecting frame.
[0017] In a preferred embodiment of this utility model, the connecting frame is provided with a waist-shaped hole, and the lower end of the bolt passes through the waist-shaped hole and is threadedly connected to the scraper, so as to realize the adjustment of the left and right position of the scraper through the bolt.
[0018] The beneficial effects of this utility model are: it can adjust the plastering thickness and speed in real time according to actual usage needs, which not only improves the efficiency of plastering, but also improves the uniformity and stability of plastering. It can also acquire the scraper force and displacement in real time, which effectively improves the accuracy and efficiency of construction performance testing. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0020] Figure 1This is a schematic diagram of the structure of the lowering of the lifting plastering platform in a preferred embodiment of the plastering mortar construction performance testing device of this utility model;
[0021] Figure 2 This is a schematic diagram of the lifting structure of the plastering platform in a preferred embodiment of the plastering mortar construction performance testing device of this utility model. Detailed Implementation
[0022] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] Please see Figure 1-2 The embodiments of this utility model include:
[0024] A plastering mortar construction performance testing device, the structure of which includes: a base 1, a working platform 2, a plastering opening 3, a forming baffle 4, a lifting plastering platform 5, a lifting drive device, a moving frame 6, a translation drive device, a lifting guide groove 61, a connecting frame 7, a scraper 8, a scraper lifting adjustment stud 9, a force sensor 10, and a displacement sensor 11.
[0025] The working platform is located on top of the machine base, and a plastering opening is provided on the working platform. The forming baffle is fixedly or movably connected to the bottom surface of the working platform and surrounds the plastering opening. The lifting plastering platform is movably installed inside the plastering opening. The lifting drive device is located inside the machine base, and its output end is connected to the bottom surface of the lifting plastering platform to drive the lifting plastering platform to move up and down, so that the lifting plastering platform and the working platform form a recessed plastering groove, thereby adjusting the thickness of the plaster block according to the actual practical needs.
[0026] In this embodiment, the plastering opening is a 30cm*30cm square, and the descent distance of the lifting plastering platform is set to 2cm to make a 30cm*30cm*2cm plastering block.
[0027] In a further preferred embodiment, the base is also equipped with a display screen 12, a switch, and a controller. The controller is communicatively connected to the lifting drive device, the translation drive device, and the force sensor and displacement sensor. The display screen and controller can directly utilize existing technology; this application does not involve improvements to the display screen and controller.
[0028] Furthermore, the base and the work platform are detachably connected, allowing for the replacement of work platforms with different sizes of plastering openings as needed.
[0029] More preferably, the lifting drive device can be a lifting module, a cylinder, a motor screw module, etc.
[0030] A further preferred design is that the forming baffle and the working platform are an integrated structure.
[0031] In a further preferred embodiment, the molded baffle can be connected to the work platform by means of plug-in, screw, or adhesive.
[0032] The bottom of the movable frame is movably connected to the base. The output end of the translation drive device is connected to the movable frame to drive the movable frame to move back and forth on the base. Each inner wall of the movable frame is provided with a lifting guide groove. Both ends of the connecting frame are movably connected to the lifting guide grooves. The scraper is movably set at the bottom of the connecting frame. Force sensors and displacement sensors are set on the scraper to obtain the force and displacement information of the scraper.
[0033] The scraper lifting adjustment stud is rotatably / threadedly connected to the moving frame, and its lower end is threadedly / rotatably connected to the connecting frame. Rotating the scraper lifting adjustment stud drives the connecting frame to move up and down, thereby adjusting the up and down position of the scraper.
[0034] In a further preferred embodiment, a gap is provided between the top surface of the base and the work platform, and the lower end of the movable frame extends into the gap.
[0035] In a further preferred embodiment, a sliding guide rail is provided within the gap, and the lower end of the movable frame is connected to the sliding guide rail so as to move back and forth along the sliding guide rail under the action of the translation drive device.
[0036] Further preferably, the translation drive device can be installed inside the machine base, mainly including a linear module, a drive cylinder, a motor screw module, etc., with a stepless speed regulation drive device being the best.
[0037] In a further preferred embodiment, the connecting frame is equipped with a position pointer, and the movable frame is equipped with a scale for indicating the lifting position.
[0038] In a further preferred embodiment, a threaded hole is provided on the top of the movable frame or on the boss of the movable frame, and the scraper lifting adjustment stud is threadedly connected to the threaded hole, and the lower end of the scraper lifting adjustment stud is rotatably connected to the connecting frame through a bearing.
[0039] The connecting frame is equipped with two or more scraper lifting adjustment studs. Alternatively, a lifting drive device can be used to replace the scraper lifting adjustment studs and screw holes for automatic lifting adjustment.
[0040] More preferably, the connecting frame is provided with a waist-shaped hole, and the lower end of the bolt passes through the waist-shaped hole and is threadedly connected to the scraper, so that the left and right position of the scraper can be adjusted by the bolt. When the scraper needs to be adjusted, loosen the bolt, then move the scraper left and right along the waist-shaped hole, and after determining the position, tighten the bolt.
[0041] The working principle of this detection device includes:
[0042] The lifting drive device lowers the lifting plastering platform to form a 30cm*30cm*2cm concave groove, which is then filled with the mortar to be evaluated. After filling, the lifting drive device raises the plastering platform to be level with the work platform, creating a 30cm*30cm*2cm plastering mortar block on the work platform. Then, the translation drive device moves the scraper forward at a constant speed through the moving frame, scraping from one side of the plastering mortar block to the other for plastering evaluation. During this process, force and displacement sensors detect and acquire changes in the force and displacement of the scraper in real time, displaying a force-displacement curve on the screen. After plastering is completed, the controller can calculate the torque based on the acquired force and displacement (lever arm) parameters, allowing the user to judge the quality of the mortar's workability based on the torque magnitude.
[0043] The beneficial effects of this utility model of a plastering mortar construction performance testing device are: it can adjust the plastering thickness and speed in real time according to actual usage needs, which not only improves the efficiency of plastering, but also improves the uniformity and stability of plastering; it can also acquire the scraper force and displacement in real time, which effectively improves the accuracy and efficiency of construction performance testing.
[0044] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A device for testing the construction performance of plastering mortar, characterized in that, include: Machine base, work platform, plastering nozzle, forming baffle, lifting plastering platform, lifting drive device, moving frame, translation drive device, lifting guide groove, connecting frame, scraper, scraper lifting adjustment stud, force sensor, displacement sensor, The working platform is mounted on the machine base, and the plastering opening is provided on the working platform. The forming baffle is connected to the bottom surface of the working platform and surrounds the plastering opening. The lifting plastering platform is movably disposed within the plastering opening, and the lifting drive device drives the lifting plastering platform to move up and down to adjust the plastering thickness. The translation drive device drives the moving frame to move back and forth on the machine base. The inner wall of the moving frame is provided with the lifting guide groove. Both ends of the connecting frame are movably connected to the lifting guide groove. The scraper is disposed at the bottom of the connecting frame. The force sensor and the displacement sensor are disposed on the scraper. The scraper lifting adjustment stud is rotatably / threadedly connected to the moving frame, and its lower end is threaded / rotatably connected to the connecting frame, so that the vertical position of the scraper can be adjusted by rotating the scraper lifting adjustment stud to drive the connecting frame to move up and down.
2. The plastering mortar construction performance testing device according to claim 1, characterized in that, The base and the working platform are detachably connected.
3. The plastering mortar construction performance testing device according to claim 1, characterized in that, The base is equipped with a display screen, a switch, and a controller. The controller is connected in communication with the lifting drive device, the translation drive device, the force sensor, and the displacement sensor.
4. The plastering mortar construction performance testing device according to claim 1, characterized in that, The forming baffle and the working platform are an integral structure, or the forming baffle and the working platform are detachably connected.
5. The plastering mortar construction performance testing device according to claim 1, characterized in that, The base is provided with a sliding guide rail, and the lower end of the movable frame is connected to the sliding guide rail.
6. The plastering mortar construction performance testing device according to claim 1, characterized in that, The connecting frame is equipped with a position pointer, and the movable frame is equipped with a scale for indicating the lifting position.
7. The plastering mortar construction performance testing device according to claim 1, characterized in that, The movable frame is provided with a threaded hole, and the scraper lifting adjustment stud is threadedly connected to the threaded hole, and its lower end is rotatably connected to the connecting frame.
8. The plastering mortar construction performance testing device according to claim 1, characterized in that, Each end of the connecting frame is connected to a scraper lifting and adjusting stud.
9. The plastering mortar construction performance testing device according to claim 1, characterized in that, The scraper is detachably connected to the connecting frame.
10. The plastering mortar construction performance testing device according to claim 1, characterized in that, The connecting frame is provided with a waist-shaped hole, and the lower end of the bolt passes through the waist-shaped hole and is threadedly connected to the scraper, so as to adjust the left and right position of the scraper through the bolt.