Double-row protection type energy storage power analysis test cabinet
The design of the dual-row protective energy storage power analysis and testing cabinet solves the problems of inconvenient cable layout and insufficient measurement accuracy, achieving flexible cable layout, electrical system safety and accurate measurement.
Patent Information
- Application Number
- CN202422674139.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing energy storage testing methods suffer from inconvenient cable layout, long cable distances affecting the turnover of other products and electrical safety, insufficient measurement data, potential surge protector activation or explosion due to system voltage spikes and harmonics, and inadequate sampling accuracy of the BMS system.
The dual-row protective energy storage power analysis and testing cabinet is designed with a double-row vertical structure, with Hall sensors, positive and negative copper busbars, cables, auxiliary power switches and switching power supplies respectively. The Hall sensors, together with a multi-functional power analyzer, enable accurate measurement and electrical system protection.
It enables flexible cable layout, reduces the length of the main cable, ensures the safety of the electrical system, improves measurement accuracy, can accurately measure voltage, current and power parameters, and supports waveform display and harmonic analysis.
Smart Images

Figure CN223538896U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an energy storage power analysis and testing cabinet, and more particularly to a dual-row protected energy storage power analysis and testing cabinet. Background Technology
[0002] Current energy storage testing generally uses a two-battery-compartment towing test method, with the two battery compartments connected to a test cabinet. Due to the large size of the battery compartments, transportation is inconvenient. In order to meet the versatility of the cables, it is often necessary to reserve a long cable from the battery compartment to the test cabinet. Cable wiring is quite difficult, and long-distance cable layout affects the turnover of other products and electrical safety.
[0003] As the capacity of energy storage products in the market increases, the system voltage also rises. The PCS (Power Conversion System) used for testing, i.e. the energy storage converter, will generate short-term peak harmonic voltage during the initial startup. When the peak harmonic voltage exceeds a certain value, it will cause the surge protector to trip or even explode, and in severe cases, it will cause short circuits in electrical components.
[0004] Existing test cabinets and their systems typically read voltage and current parameters through a BMS (Battery Management System) to calculate parameters such as power and efficiency. However, BMS accumulates and calculates data for each cluster and has low sampling accuracy, often resulting in inaccurate data. Utility Model Content
[0005] To address the shortcomings of the aforementioned technologies, this invention provides a dual-row protected energy storage power analysis and testing cabinet.
[0006] To solve the above technical problems, the technical solution adopted by this utility model is: a double-row protective energy storage power analysis test cabinet, including a first test cabinet and a second test cabinet arranged in pairs. Each of the first and second test cabinets is equipped with a Hall sensor, a positive copper busbar connected to the Hall sensor, a positive cable connected to the positive copper busbar, a negative copper busbar, a negative cable connected to the negative copper busbar, and an auxiliary power switch.
[0007] A power analyzer is installed inside the first test cabinet;
[0008] The second test cabinet is equipped with a switching power supply.
[0009] Furthermore, both the first and second test cabinets are vertical structures;
[0010] The first test cabinet is divided into an upper partition and a lower partition.
[0011] The second test cabinet is divided into upper and lower sections, with an upper section for the second test cabinet and a lower section for the second test cabinet.
[0012] Furthermore, the auxiliary power switch and power analyzer of the first test cabinet are installed in the interval on the first test cabinet.
[0013] Furthermore, the Hall sensor, positive copper busbar, positive cable, negative copper busbar, and negative cable of the first test cabinet are installed in the lower compartment of the first test cabinet.
[0014] Furthermore, the auxiliary power switch and switching power supply of the second test cabinet are located within the interval on the second test cabinet.
[0015] Furthermore, the Hall sensor, positive copper busbar, positive cable, negative copper busbar, and negative cable of the second test cabinet are installed in the lower compartment of the second test cabinet.
[0016] Furthermore, the positive copper busbar runs through the Hall sensor from top to bottom.
[0017] Furthermore, the negative cable is connected to the lower end of the negative copper busbar.
[0018] A dual-row protected energy storage power analysis and testing cabinet has the following advantages:
[0019] 1. The design adopts a dual-row configuration, which means that two separate test cabinets are used. Each test cabinet can be transported to a suitable location around each battery compartment, allowing for flexible arrangement, reducing the length of the main cable, and optimizing the layout to minimize the impact on the turnover of other products and electrical safety.
[0020] 2. It can detect the system voltage. When the voltage exceeds the set threshold and continues for a certain period of time, the power analyzer in the test cabinet outputs a signal, the main circuit breaker disconnects, and the electrical system is safe.
[0021] 3. Employing a large-range Hall sensor in conjunction with a multi-functional power analyzer ensures measurement accuracy. It can accurately measure voltage, current, and power parameters of multi-phase voltage and current, and supports sampling waveform display, spectrum analysis, and harmonic flicker analysis functions. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this utility model.
[0023] Figure 2 This is a diagram showing the actual functional relationship of this utility model.
[0024] In the diagram: 1. First test cabinet; 2. Second test cabinet; 3. Power analyzer; 4. Hall sensor; 5. Positive copper busbar; 6. Positive cable; 7. Negative copper busbar; 8. Negative cable; 9. Auxiliary power switch; 10. Switching power supply; 11. Upper compartment of the first test cabinet; 12. Lower compartment of the first test cabinet; 13. Upper compartment of the second test cabinet; 14. Lower compartment of the second test cabinet. Detailed Implementation
[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0026] like Figure 1-2 As shown in the figure, this embodiment of the dual-row protected energy storage power analysis test cabinet includes a first test cabinet 1 and a second test cabinet 2 arranged in pairs, both of which are vertical structures, as follows: Figure 1 As shown, the first test cabinet 1 is located on the left and the second test cabinet 2 is located on the right. The double-row design makes the operation more adaptable, safe and flexible.
[0027] Based on this, both the first test cabinet 1 and the second test cabinet 2 are equipped with a Hall sensor 4, a positive copper busbar 5 connected to the Hall sensor 4, a positive cable 6 connected to the positive copper busbar 5, a negative copper busbar 7, a negative cable 8 connected to the negative copper busbar 7, and an auxiliary power switch 9; the difference is that the first test cabinet 1 is equipped with a power analyzer 3, and the second test cabinet 2 is equipped with a switching power supply 10; it should be noted that the preferred accuracy of the Hall sensor 4 is 100ppm.
[0028] The first test cabinet 1 forms an upper partition 11 and a lower partition 12 of the first test cabinet, which are divided into upper and lower sections; the second test cabinet 2 forms an upper partition 13 and a lower partition 14 of the second test cabinet, which are divided into upper and lower sections.
[0029] Preferably, the auxiliary power switch 9 and the power analyzer 3 of the first test cabinet 1 are arranged within a space 11 on the first test cabinet.
[0030] Furthermore, the Hall sensor 4, positive copper busbar 5, positive cable 6, negative copper busbar 7, and negative cable 8 of the first test cabinet 1 are arranged in the lower interval 12 of the first test cabinet.
[0031] Preferably, the auxiliary power switch 9 and the switching power supply 10 of the second test cabinet 2 are located within a spacing 13 on the second test cabinet.
[0032] Furthermore, the Hall sensor 4, positive copper busbar 5, positive cable 6, negative copper busbar 7, and negative cable 8 of the second test cabinet 2 are arranged in the lower interval 14 of the second test cabinet.
[0033] Based on the above structure, the positive copper busbar 5 is connected to the Hall sensor 4 through the top and bottom; the negative cable 8 is connected to the lower end of the negative copper busbar 7.
[0034] like Figure 2 As shown, the actual functional relationships in this embodiment are as follows:
[0035] The positive copper busbar 5 of the first test cabinet 1 is connected to the positive cable 6, and the two sides of the positive cable 6 are respectively connected to the DC positive terminal of the No. 1 battery compartment to be tested and the DC positive terminal of the No. 1 test PCS; the negative copper busbar 7 of the first test cabinet 1 is connected to the negative cable 8, and the two sides of the negative cable 8 are respectively connected to the DC negative terminal of the No. 1 battery compartment to be tested and the DC positive terminal of the No. 1 test PCS.
[0036] The positive copper busbar 5 of the second test cabinet 2 is connected to the positive cable 6. The two sides of the positive cable 6 are respectively connected to the DC positive terminal of the external battery compartment No. 2 to be tested and the DC positive terminal of the second test PCS. The negative copper busbar 7 of the second test cabinet 2 is connected to the negative cable 8. The two sides of the negative cable 8 are respectively connected to the DC negative terminal of the battery compartment No. 2 to be tested and the negative terminal of the second test PCS.
[0037] The Hall sensor 4 on the positive copper busbar 5 is used to measure the current on the positive copper busbar 5 and transmit the measured value to the power analyzer 3. The power analyzer 3 can accurately measure voltage parameters, current parameters, and power parameters, including voltage and current. It also supports functions including sampling waveform display, spectrum analysis, and harmonic flicker analysis.
[0038] The switching power supply 10 is used to provide low-voltage DC power to the power analyzer 3, and the auxiliary power switch 9 is used to control the switching power supply 10 to switch on and off.
[0039] This application discloses a dual-row protected energy storage power analysis and testing cabinet, which has the following advantages:
[0040] 1. The dual-row design is adopted, that is, two separate test cabinets are used. Each test cabinet can be transported to a suitable location around each battery compartment, which allows for flexible arrangement, reduces the length of the main cable, and optimizes the layout to minimize the impact on the turnover of other products and electrical safety.
[0041] 2. It can detect the system voltage. When the voltage exceeds the set threshold and continues for a certain period of time, the power analyzer in the test cabinet outputs a signal, the main circuit breaker disconnects, and the electrical system is safe.
[0042] 3. Employing a large-range Hall sensor in conjunction with a multi-functional power analyzer ensures measurement accuracy. It can accurately measure voltage, current, and power parameters of multi-phase voltage and current, and supports sampling waveform display, spectrum analysis, and harmonic flicker analysis functions.
[0043] The above embodiments are not intended to limit the present utility model, nor is the present utility model limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the technical solution of the present utility model are also within the protection scope of the present utility model.
Claims
1. A dual-row protected energy storage power analysis and testing cabinet, characterized in that: The test cabinet includes a first test cabinet (1) and a second test cabinet (2) arranged in pairs. Each of the first test cabinet (1) and the second test cabinet (2) is equipped with a Hall sensor (4), a positive copper busbar (5) connected to the Hall sensor (4), a positive cable (6) connected to the positive copper busbar (5), a negative copper busbar (7), a negative cable (8) connected to the negative copper busbar (7), and an auxiliary power switch (9). A power analyzer (3) is installed inside the first test cabinet (1); The second test cabinet (2) is equipped with a switching power supply (10).
2. The dual-row protected energy storage power analysis and testing cabinet according to claim 1, characterized in that: Both the first test cabinet (1) and the second test cabinet (2) are vertical structures; The first test cabinet (1) forms an upper partition (11) and a lower partition (12) of the first test cabinet, which are divided into upper and lower sections. The second test cabinet (2) forms an upper partition (13) and a lower partition (14) of the second test cabinet.
3. The dual-row protected energy storage power analysis and testing cabinet according to claim 2, characterized in that: The auxiliary power switch (9) and power analyzer (3) of the first test cabinet (1) are located in the space (11) on the first test cabinet.
4. The dual-row protected energy storage power analysis and testing cabinet according to claim 3, characterized in that: The Hall sensor (4), positive copper busbar (5), positive cable (6), negative copper busbar (7), and negative cable (8) of the first test cabinet (1) are arranged in the lower interval (12) of the first test cabinet.
5. The dual-row protected energy storage power analysis and testing cabinet according to claim 2, characterized in that: The auxiliary power switch (9) and the switching power supply (10) of the second test cabinet (2) are located in the interval (13) on the second test cabinet.
6. The dual-row protected energy storage power analysis and testing cabinet according to claim 5, characterized in that: The Hall sensor (4), positive copper busbar (5), positive cable (6), negative copper busbar (7), and negative cable (8) of the second test cabinet (2) are located in the lower interval (14) of the second test cabinet.
7. The dual-row protected energy storage power analysis and testing cabinet according to claim 1, characterized in that: The positive copper busbar (5) is connected to the Hall sensor (4) through it.
8. The dual-row protected energy storage power analysis and testing cabinet according to claim 1, characterized in that: The negative cable (8) is connected to the lower end of the negative copper busbar (7).