Battery cell shaping pressing plate and automatic battery cell shaping equipment
By designing a cell shaping plate and an automatic shaping equipment, the simultaneous shaping of multiple cells was achieved, solving the problem of low efficiency of existing equipment and improving production efficiency and the consistency of shaping results.
Patent Information
- Application Number
- CN202422754786.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing cell shaping equipment can only shape one cell at a time, resulting in low production efficiency and failing to meet the needs of large-scale production.
Design a cell shaping pressure plate, comprising upper and lower pressure plates. The upper pressure plate is provided with a first cell positioning groove for the upper half of several cells, and the lower pressure plate is provided with a second cell positioning groove for the lower half of several cells. Combined with a driving component, multiple cells can be shaped simultaneously.
Simultaneous shaping of multiple battery cells was achieved, significantly improving shaping and production efficiency, and ensuring the consistency and accuracy of the shaping results.
Smart Images

Figure CN223539633U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery cell processing technology, and in particular to a battery cell shaping plate and an automatic battery cell shaping device. Background Technology
[0002] Batteries, as widely used and crucial charging and discharging devices, occupy a pivotal position in our daily lives and industrial production. Battery cells, as an indispensable component of batteries, directly affect the overall efficiency of the battery. However, in current production practices, due to inherent errors in the precision of production equipment and the combined effects of various other factors, some battery cells manufactured on assembly lines exhibit subtle deviations in size or shape from standard cells.
[0003] Of particular note are the extremely stringent dimensional requirements for battery cells, especially the diameter requirements for pouch polymer cells. Even the slightest dimensional deviation can cause the cell to fail to fit the product's pre-designed assembly space, leading to assembly failure. To address this issue, the industry commonly employs a reshaping process to ensure a high degree of consistency in diameter between different cells.
[0004] Unfortunately, existing forming equipment has significant shortcomings in terms of efficiency. Specifically, these devices can only perform forming operations on one cell at a time, which not only greatly limits the improvement of production efficiency but also adversely affects the overall production schedule.
[0005] Therefore, given the aforementioned problems, it is particularly important and urgent to improve and upgrade existing cell shaping technology.
[0006] The above information is provided as background information only to aid in understanding this disclosure and does not constitute an assertion or admission that any of the above content can be used as prior art relative to this disclosure. Utility Model Content
[0007] This utility model provides a cell shaping plate and an automatic cell shaping device to solve the problems existing in the prior art.
[0008] To achieve the above objectives, this utility model provides the following technical solution:
[0009] In a first aspect, this utility model provides a battery cell shaping pressure plate, comprising an upper pressure plate and a lower pressure plate arranged vertically; wherein...
[0010] The upper pressure plate has a first cell positioning groove on its surface facing the lower pressure plate, which can accommodate the upper half of a plurality of cells.
[0011] The lower pressure plate has a second cell positioning groove on its surface facing the upper pressure plate, which can accommodate the lower half of several cells.
[0012] Furthermore, in the cell shaping platen, the first cell positioning groove is provided as at least two;
[0013] At least two of the first cell positioning slots are equidistantly distributed;
[0014] The second cell positioning slot is configured to be at least two;
[0015] At least two of the second cell positioning slots are equidistantly distributed.
[0016] Furthermore, in the cell shaping platen, each of the first cell positioning slots can accommodate the upper halves of several cells sequentially in the same direction;
[0017] Each of the second cell positioning slots can accommodate the lower halves of several cells sequentially in the same direction.
[0018] Furthermore, in the cell shaping plate, the first cell positioning groove is semi-circular;
[0019] The second cell positioning groove is semi-circular.
[0020] Furthermore, in the cell shaping platen, the surface of the upper platen facing the lower platen is provided with guide posts;
[0021] The lower pressure plate has a guide hole on its surface facing the upper pressure plate that mates with the guide post.
[0022] In a second aspect, this utility model provides an automatic battery cell shaping device, including a driving component and a battery cell shaping pressure plate as described in the first aspect above;
[0023] The driving end of the driving component is connected to the upper pressure plate and is used to drive the upper pressure plate to move in the vertical direction relative to the lower pressure plate.
[0024] Furthermore, in the automatic cell shaping equipment, the driving component is a booster cylinder.
[0025] Furthermore, the automatic cell shaping equipment also includes a workbench and a machine control unit;
[0026] The drive unit, the cell shaping plate, and the machine control unit are all mounted on the workbench;
[0027] The machine control unit is connected to the drive component and is used to control the start and stop of the drive component.
[0028] Compared with the prior art, the present invention has the following beneficial effects:
[0029] This utility model provides a battery cell shaping plate and an automatic battery cell shaping device. By setting a first battery cell positioning groove on the surface of the upper plate to accommodate the upper half of several battery cells, and setting a second battery cell positioning groove on the surface of the lower plate to accommodate the lower half of several battery cells, several battery cells can be shaped at the same time, thereby greatly improving the leveling efficiency and production efficiency, which is conducive to widespread application.
[0030] This invention has other features and advantages that will be apparent from or will be set forth in detail in the accompanying drawings and the following detailed description, which together serve to explain the particular principles of this invention. Attached Figure Description
[0031] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0032] Figure 1 This is one of the structural schematic diagrams of a cell shaping pressure plate provided in Embodiment 1 of this utility model;
[0033] Figure 2 This is one of the structural schematic diagrams of a cell shaping pressure plate provided in Embodiment 1 of this utility model;
[0034] Figure 3 This is a schematic diagram of the structure of an automatic cell shaping device provided in Embodiment 2 of this utility model;
[0035] Figure 4 This is a schematic diagram of the structure of the cell shaping pressure plate and driving component provided in Embodiment 2 of this utility model.
[0036] Figure label:
[0037] Upper pressure plate 11, lower pressure plate 12, first cell positioning groove 13, second cell positioning groove 14, guide post 15, guide hole 16;
[0038] Cell forming pressure plate 10, drive component 20, worktable 30, machine control unit 40. Detailed Implementation
[0039] To illustrate the possible application scenarios, technical principles, implementable specific solutions, and achievable objectives and effects of this application in detail, the following description, in conjunction with the listed specific embodiments and accompanying drawings, provides a detailed explanation. The embodiments described herein are merely illustrative of the technical solutions of this application and are therefore intended to limit the scope of protection of this application.
[0040] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.
[0041] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.
[0042] In the description of this application, the term "and / or" is used to describe the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and A and B exist simultaneously. Additionally, the character " / " in this document generally indicates that the preceding and following objects have an "or" logical relationship.
[0043] In this application, terms such as “first” and “second” are used only to distinguish one entity or operation from another, and do not necessarily require or imply any actual quantity, hierarchy or order relationship between these entities or operations.
[0044] Unless otherwise specified, the use of terms such as “comprising,” “including,” “having,” or other similar expressions in this application is intended to cover non-exclusive inclusion, which does not exclude the presence of additional elements in a process, method, or product that includes the stated elements, such that a process, method, or product that includes a list of elements may include not only those defined elements but also other elements not expressly listed, or elements inherent to such a process, method, or product.
[0045] In this application, expressions such as "greater than", "less than", and "exceeding" are understood to exclude the stated number; expressions such as "above", "below", and "within" are understood to include the stated number. Furthermore, in the description of the embodiments of this application, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times", unless otherwise explicitly specified.
[0046] In the description of the embodiments of this application, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the purpose of describing the specific embodiments of this application or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0047] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this application, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this application pertains, the specific meaning of the above terms in the embodiments of this application can be understood according to the specific circumstances.
[0048] Example 1
[0049] In view of the deficiencies of the existing technology, the applicant, based on years of practical experience and professional knowledge in the design and manufacturing of this field, and in conjunction with the application of theoretical principles, has actively conducted research and innovation in order to create a technology that can solve the deficiencies of the existing technology. After continuous research, design, and repeated prototype production and improvement, this utility model with practical value has finally been created.
[0050] Please refer to Figure 1-2 This utility model provides a cell shaping plate, which consists of two parts, an upper plate 11 and a lower plate 12, which are arranged in a vertically corresponding manner and work together to achieve the shaping operation of the cell.
[0051] Specifically, the bottom surface of the upper pressure plate 11, that is, the surface facing the lower pressure plate 12, is carefully designed with a first cell positioning groove 13. This design aims to accurately accommodate and fix the upper part of several cells, ensuring that the cells can maintain stable and accurate positioning during the shaping process.
[0052] Correspondingly, the top surface of the lower pressure plate 12, that is, the surface facing the upper pressure plate 11, is equipped with a second cell positioning groove 14. This groove corresponds to the first cell positioning groove 13, and its function is to accommodate and fix the lower half of the cell, thereby forming a perfect fit with the upper pressure plate 11 to jointly complete the overall shaping of the cell.
[0053] The core innovation of this embodiment lies in the design of a first cell positioning groove 13 and a second cell positioning groove 14 on the upper pressure plate 11 and lower pressure plate 12, respectively, capable of accommodating the upper and lower halves of several battery cells. This allows the device to simultaneously shape multiple battery cells in a single operation. This design not only significantly improves the efficiency of battery cell shaping but also drives a leap in overall production efficiency, laying a solid foundation for the large-scale, high-efficiency application of battery cell shaping operations.
[0054] In conclusion, the cell shaping pressure plate device provided by this utility model, with its unique design concept and excellent performance, will undoubtedly show broad application prospects and huge market potential in the field of cell shaping.
[0055] In one embodiment of this invention, the design details of the cell shaping pressure plate are further refined. Specifically, the first cell positioning groove 13 on the upper pressure plate 11 is not singular, but cleverly configured as at least two to meet the need for simultaneously shaping more cells. These first cell positioning grooves 13 are not randomly arranged, but are distributed at equal intervals to ensure that each cell receives uniform and stable pressure during the shaping process, thereby further improving the consistency and accuracy of the shaping effect.
[0056] Similarly, at least two second cell positioning slots 14 are provided on the lower pressure plate 12 to perfectly correspond to the first cell positioning slot 13 on the upper pressure plate 11. These second cell positioning slots 14 also adopt an equidistant distribution design to ensure that the cell can obtain uniform and stable support during the shaping process of the lower half, thus complementing the shaping effect of the upper half and jointly achieving comprehensive and precise shaping of the cell.
[0057] Through this design, the cell shaping platen device in this embodiment not only improves the shaping efficiency, but also demonstrates excellent performance in maintaining the consistency and accuracy of the shaping effect.
[0058] In one embodiment of this invention, the design of the cell shaping plate has been further optimized and upgraded. Specifically, the design of each first cell positioning slot 13 fully considers the arrangement and positioning requirements of the cells, enabling it to accommodate the upper parts of several cells sequentially in the same direction. This design not only ensures the stability of the cells during the shaping process but also greatly improves the shaping efficiency, as multiple cells can be processed simultaneously without having to process them one by one.
[0059] Similarly, each of the second cell positioning slots 14 adopts a similar design concept, that is, to accommodate the lower half of several cells sequentially in the same direction. In this way, when the upper pressure plate 11 and the lower pressure plate 12 are combined, the upper and lower halves of each cell can be precisely aligned and obtain uniform and stable pressure during the shaping process.
[0060] Through this design, the cell shaping platen device in this embodiment not only achieves simultaneous shaping of multiple cells, but also ensures the consistency and accuracy of the shaping effect. Furthermore, since the cells are arranged sequentially in the same direction, it facilitates subsequent collection and sorting, further improving production efficiency.
[0061] In one embodiment of this invention, the shape of the cell positioning groove in the cell shaping plate is carefully designed. Specifically, each of the first cell positioning grooves 13 is designed as a semi-circle, a shape that perfectly matches the contour of the upper half of the cell, thereby ensuring the stability and accuracy of the cell during the shaping process. The semi-circular design not only helps in the precise positioning of the cell but also provides a uniform and stable pressure distribution to the cell during the shaping process, further improving the shaping effect.
[0062] Similarly, each of the second cell positioning slots 14 is also designed to be semi-circular, matching the contour of the lower half of the cell. Thus, when the upper pressure plate 11 and the lower pressure plate 12 are joined, the first cell positioning slot 13 and the second cell positioning slot 14 together form a complete circular space, completely enclosing the cell. This design not only facilitates the overall shaping of the cell but also ensures that the cell is not subjected to any unnecessary damage during the shaping process.
[0063] Through this design, the cell shaping platen device in this embodiment not only achieves precise cell shaping but also ensures the safety and reliability of the shaping process. Furthermore, the semi-circular cell positioning groove design allows the cells to be easily removed from the platen after shaping, further improving production efficiency.
[0064] In one embodiment of this invention, a guide post 15 is provided on the surface of the upper pressure plate 11 facing the lower pressure plate 12;
[0065] The lower pressure plate 12 has a guide hole 16 on its surface facing the upper pressure plate 11, which cooperates with the guide post 15. That is, the shape, size and position of the guide hole 16 are matched with the guide post 15 to ensure that the guide post 15 can be smoothly inserted into the guide hole 16 when the pressure plates are merged, thereby achieving precise positioning and alignment of the pressure plates.
[0066] It should be noted that this design is intended to ensure the precise alignment of the upper pressure plate 11 and the lower pressure plate 12 during the merging process, thereby preventing the battery cell from being damaged due to misalignment of the pressure plates during the shaping process.
[0067] Through this design, the cell shaping platen device of this embodiment can maintain high stability and accuracy during the shaping process. The cooperation between the guide post 15 and the guide hole 16 not only helps to avoid unnecessary damage to the cell during the shaping process, but also ensures that the cell can obtain a consistent and uniform shaping effect after shaping.
[0068] Furthermore, the design of the guide post 15 and guide hole 16 makes the merging and separation of the upper pressure plate 11 and the lower pressure plate 12 smoother, further improving production efficiency. This innovative design will undoubtedly bring a more efficient and reliable solution to the field of cell shaping, promoting technological progress and application development in this field.
[0069] Although this application frequently uses terms such as "upper pressure plate" and "lower pressure plate," the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.
[0070] This utility model provides a battery cell shaping plate, which provides a first battery cell positioning groove on the surface of the upper plate that can accommodate the upper half of several battery cells, and a second battery cell positioning groove on the surface of the lower plate that can accommodate the lower half of several battery cells. This allows several battery cells to be shaped at the same time, thereby greatly improving the leveling efficiency and production efficiency, which is conducive to widespread application.
[0071] Example 2
[0072] Please refer to Figure 3-4 Embodiment 2 of this utility model provides an automatic battery cell shaping device, including a drive unit 20 and a battery cell shaping plate 10 as provided in Embodiment 1 above;
[0073] The cell shaping plate 10, as the core shaping component of this equipment, is ingeniously designed and practical, capable of simultaneously accommodating and shaping multiple cells, significantly improving shaping efficiency. This plate consists of an upper plate 11 and a lower plate 12, which, through precise cooperation, enable comprehensive and uniform shaping of the cells.
[0074] The driving component 20 serves as the power source for this device, and its driving end is tightly connected to the upper pressure plate 11. Under the action of the driving component 20, the upper pressure plate 11 can move vertically relative to the lower pressure plate 12, thus realizing the lifting and lowering action of the upper pressure plate 11. This design not only makes the cell shaping process more automated and efficient, but also ensures the stability and accuracy of the shaping process.
[0075] Once the battery cell is placed in the corresponding position on the battery cell shaping plate 10, the drive unit 20 starts working, driving the upper plate 11 to slowly descend until it makes close contact with the lower plate 12. During this process, the battery cell is subjected to uniform pressure from the upper plate 11 and the lower plate 12, thereby achieving precise adjustment of its shape and size. After shaping is completed, the drive unit 20 starts again, driving the upper plate 11 to rise, so as to remove the shaped battery cell.
[0076] Through this design, the automatic cell shaping equipment of this invention not only achieves a high degree of automation and efficiency in the cell shaping process, but also ensures the consistency and accuracy of the shaping results. This innovative equipment will undoubtedly bring a more efficient and reliable solution to the cell manufacturing field, promoting technological progress and application development in this field.
[0077] In conclusion, the automatic cell shaping equipment of this utility model, with its unique design concept and excellent performance, will undoubtedly show broad application prospects and huge market potential in the field of cell manufacturing.
[0078] In one embodiment of this invention, the driving component 20 is a booster cylinder.
[0079] It should be noted that the booster cylinder is a new type of drive device that integrates hydraulic and pneumatic systems. It combines the stability of a hydraulic system with the flexibility of a pneumatic system, and has the advantages of small size, light weight, large output, easy installation, and easy maintenance.
[0080] Using the booster cylinder as a driving component 20 in the automatic cell shaping equipment can fully leverage its characteristics of high output and fast response speed, ensuring that the upper pressure plate 11 can move smoothly and quickly relative to the lower pressure plate 12 in the vertical direction, thereby achieving efficient and precise shaping of the cell. In addition, the easy installation and maintenance of the booster cylinder also greatly reduces the operating cost and maintenance difficulty of the automatic cell shaping equipment.
[0081] Through this design, the automatic cell shaping equipment in this embodiment maintains high-efficiency shaping while also possessing good stability and reliability. The selection of the booster cylinder not only improves the overall performance of the equipment but also enables it to maintain a stable shaping effect during long-term use, further extending the equipment's service life.
[0082] In one embodiment of this invention, the automatic cell shaping equipment further includes a workbench 30 and a machine control unit 40, which together form a highly integrated and intelligent cell shaping system.
[0083] The drive unit 20, the cell shaping plate 10 and the machine control unit 40 are all mounted on the workbench 30;
[0084] The machine control unit 40 is connected to the drive component 20 and is used to control the start and stop of the drive component 20.
[0085] It should be noted that the workbench 30, as the support platform for the entire equipment, is designed to be robust and stable, capable of supporting all key components such as the drive unit 20, the cell shaping plate 10, and the machine control unit 40, ensuring the stability and reliability of the equipment during long-term operation. At the same time, the workbench 30 also provides a user-friendly interface and ample working space, making the operation and maintenance of the equipment simpler and more efficient.
[0086] The machine control unit 40, as the intelligent control center of the equipment, uses advanced control algorithms and a sophisticated sensor system to monitor the equipment's operating status in real time and precisely control the drive component 20 according to preset shaping parameters. Through the intelligent management of the machine control unit 40, the equipment can achieve multiple functions such as automatic start / stop, pressure regulation, and speed control, thereby ensuring the accuracy and efficiency of the cell shaping process.
[0087] Finally, it should be noted that although the above embodiments have been described in the text and drawings of this application, this should not limit the scope of patent protection of this application. Any technical solutions that are based on the essential concept of this application and utilize the content described in the text and drawings of this application, resulting in equivalent structural or procedural substitutions or modifications, as well as the direct or indirect application of the technical solutions of the above embodiments to other related technical fields, are all included within the scope of patent protection of this application.
Claims
1. A cell shaping pressure plate, characterized in that, It includes an upper pressure plate (11) and a lower pressure plate (12) arranged vertically; wherein, The upper pressure plate (11) has a first cell positioning groove (13) on its surface facing the lower pressure plate (12) for accommodating the upper half of a plurality of cells. The lower pressure plate (12) has a second cell positioning groove (14) on its surface facing the upper pressure plate (11) for accommodating the lower half of a plurality of cells.
2. The cell shaping plate according to claim 1, characterized in that, The first cell positioning slot (13) is provided in at least two places; At least two of the first cell positioning slots (13) are equidistantly distributed; The second cell positioning slot (14) is provided in at least two places; At least two of the second cell positioning slots (14) are equidistantly distributed.
3. The cell shaping plate according to claim 2, characterized in that, Each of the first cell positioning slots (13) can accommodate the upper half of several cells sequentially in the same direction; Each of the second cell positioning slots (14) can accommodate the lower halves of several cells sequentially in the same direction.
4. The cell shaping plate according to claim 1, characterized in that, The first cell positioning groove (13) is semi-circular; The second cell positioning groove (14) is semi-circular.
5. The cell shaping plate according to claim 1, characterized in that, The upper pressure plate (11) has a guide post (15) on its surface facing the lower pressure plate (12); The lower pressure plate (12) has a guide hole (16) on its surface facing the upper pressure plate (11) that cooperates with the guide post (15).
6. An automatic cell shaping device, characterized in that, Includes a drive unit (20) and a cell shaping plate (10) as described in any one of claims 1-5; The driving end of the driving component (20) is connected to the upper pressure plate (11) and is used to drive the upper pressure plate (11) to move in the vertical direction relative to the lower pressure plate (12).
7. The automatic cell shaping equipment according to claim 6, characterized in that, The driving component (20) is a booster cylinder.
8. The automatic cell shaping equipment according to claim 6, characterized in that, It also includes a workbench (30) and a machine control unit (40); The drive unit (20), the cell shaping plate (10) and the machine control unit (40) are all installed on the worktable (30). The machine control unit (40) is connected to the drive unit (20) and is used to control the start and stop of the drive unit (20).