Voltage regulating rectifier protective cover and motorcycle
By designing a protective cover for the voltage regulator rectifier, the problem of waterproofing the motorcycle wiring harness plug was solved, achieving both waterproofing and heat dissipation for the wiring harness plug, thus extending the vehicle's service life.
Patent Information
- Application Number
- CN202422664179.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Motorcycle voltage regulator rectifier wiring harness plugs are prone to water ingress, leading to difficulty in ignition and short circuits. Existing designs have failed to effectively solve the waterproofing problem.
Design a protective cover for a voltage regulator rectifier that completely covers the wiring harness plug. The cover is equipped with cable trays, cable tie holes, and mounting holes. Combined with a heat sink, it ensures that the wiring harness plug is protected from water and can dissipate heat.
It effectively prevents rainwater or car wash water from entering the wiring harness plug, avoids functional failure, ensures the normal use of the wiring harness plug, extends the vehicle's service life, and maintains the heat dissipation effect of the voltage regulator rectifier.
Smart Images

Figure CN223539944U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vehicle control technology, and more particularly to a voltage regulator and a motorcycle. Background Technology
[0002] Because the layout of a motorcycle voltage regulator rectifier needs to consider heat dissipation and electromagnetic interference, it is usually not housed inside an electrical box but exposed to the air. This raises a new issue: the waterproofing of the rectifier wiring harness connector. If water gets into the connector, it can lead to serious consequences such as difficulty starting the vehicle and short circuits. Therefore, it is necessary to design a waterproof system for the voltage regulator rectifier wiring harness connector. Summary of the Invention
[0003] The purpose of this utility model is to provide a protective cover for a voltage regulator rectifier. This protective cover can protect the voltage regulator rectifier wiring harness plug from water and mud, and can ensure that the voltage regulator rectifier receives sufficient heat dissipation, effectively ensuring the waterproofing of the wiring harness plug.
[0004] This utility model provides a protective cover for a voltage regulator rectifier, including a voltage regulator rectifier, a wiring harness plug, and a protective cover that completely covers the wiring harness plug and at least partially obscures the voltage regulator rectifier. This protective cover completely covers the wiring harness plug, preventing rainwater or water from splashing onto it during car washes, effectively preventing malfunctions of the voltage regulator rectifier, ensuring the normal operation of the wiring harness plug, the normal operation of the vehicle, and extending the vehicle's lifespan. Simultaneously, because the voltage regulator rectifier is partially covered while other parts are exposed, sufficient contact with air is ensured, guaranteeing heat dissipation for the voltage regulator rectifier.
[0005] Furthermore, the protective cover is provided with cable routing channels, which are located on the left and / or right sides of the protective cover. This cable routing channel design allows cables to be accommodated within the protective cover without increasing its width. This is beneficial for the arrangement of the voltage regulating rectifier.
[0006] Furthermore, the protective cover extends from top to bottom, covering approximately one-third of the voltage regulating rectifier. This structure is simple and ensures sufficient heat dissipation for the voltage regulating rectifier while covering the wiring harness connector, thus helping to maintain the operating temperature of the voltage regulating rectifier.
[0007] Furthermore, the wiring harness plug is located on top of the voltage regulator rectifier, and the protective cover, in a box shape, is fitted onto the voltage regulator rectifier from top to bottom. This structure allows the wiring harness to enter the protective cover from below the voltage regulator rectifier and connect to the wiring harness plug above. This structure effectively prevents rainwater from flowing through the cable to the wiring harness plug. The top-positioning of the wiring harness plug ensures that rainwater will not penetrate it, thus guaranteeing its waterproofness.
[0008] Furthermore, the cable tray is located inside the protective cover and on the left side, and its thickness is less than the thickness of the protective cover at the voltage regulator rectifier body. This structure effectively ensures the width of the protective cover without increasing its thickness and affecting the arrangement space of the voltage regulator rectifier.
[0009] Furthermore, cable tie holes are provided on the cable tray. These holes facilitate the binding and restraint of the main cable harness, preventing it from shaking during operation and from becoming tangled.
[0010] Furthermore, a mounting hole is provided at the lower end of the voltage regulating rectifier and the protective cover. The mounting hole facilitates the installation and fixing of the voltage regulating rectifier.
[0011] Furthermore, two mounting lugs are provided on the upper back of the voltage regulating rectifier. These mounting lugs facilitate the installation of the voltage regulating rectifier onto the vehicle frame, resulting in a simple structure and quick installation.
[0012] Furthermore, the front of the voltage regulating rectifier is provided with several spaced heat sinks. The heat sinks increase the heat dissipation area, effectively dissipating the heat from the voltage regulating rectifier and ensuring its proper operation.
[0013] This utility model also provides a motorcycle on which the aforementioned voltage regulator rectifier protective cover is installed. This structure is easy to install, fully ensures the waterproofing of the voltage regulator rectifier, and guarantees its heat dissipation effect.
[0014] Beneficial effects:
[0015] The protective cover for the voltage regulator rectifier in this utility model can prevent rainwater or water from entering the voltage regulator rectifier wiring harness plug during car washing, and can also prevent rainwater from entering the protective cover from below the wiring harness and flowing to the voltage regulator rectifier plug. This effectively prevents rainwater from being introduced into the plug through the cable and causing the voltage regulator rectifier to fail. At the same time, it can ensure the heat dissipation of the voltage regulator rectifier, thus meeting the waterproof and heat dissipation requirements of the voltage regulator rectifier. Attached Figure Description
[0016] Figure 1 A schematic diagram of a voltage regulating rectifier with a protective cover installed;
[0017] Figure 2 for Figure 1 A schematic diagram of the left-side structure in a central cross-section; Detailed Implementation
[0018] This utility model provides a protective cover for a voltage regulating rectifier, such as Figure 1 , 2As shown, the device includes a voltage regulator rectifier 1, a wiring harness plug 8, and a voltage regulator rectifier wiring harness 9. It also includes a protective cover 2, which completely covers the wiring harness plug 8 and at least partially obscures the voltage regulator rectifier. This protective cover completely covers the wiring harness plug 8, preventing rainwater or water from splashing onto it during car washes. This effectively prevents the voltage regulator rectifier from malfunctioning, ensuring the normal operation of the wiring harness plug, the normal operation of the vehicle, and extending the vehicle's lifespan. Simultaneously, because the voltage regulator rectifier is partially covered while other parts are exposed, sufficient contact with air is ensured, guaranteeing heat dissipation for the voltage regulator rectifier.
[0019] In this embodiment, the protective cover is provided with a wire passage groove 5, which is located on the left and / or right side of the protective cover. After passing through the wire passage groove, the upper end of the main wire harness 6 connects to the wire harness plug 8 of the voltage regulating rectifier. This structure with the wire passage groove allows the main wire harness to be accommodated inside the protective cover without increasing the width of the protective cover. This is beneficial for the arrangement of the voltage regulating rectifier.
[0020] In this embodiment, the protective cover covers the voltage regulating rectifier from top to bottom, covering approximately one-third of the rectifier. This structure is simple and ensures sufficient heat dissipation for the voltage regulating rectifier while covering the wiring harness connector, thus helping to maintain the operating temperature of the voltage regulating rectifier.
[0021] In this embodiment: the wiring harness plug 8 is located on top of the voltage regulator rectifier, and the protective cover 2 is box-shaped and fits onto the voltage regulator rectifier from top to bottom. With this structure, the rectifier wiring harness 9 enters the protective cover from below and plugs into the wiring harness plug of the voltage regulator rectifier above. This structure effectively prevents rainwater from flowing through the voltage regulator rectifier wiring harness to the wiring harness plug. The wiring harness plug being located at the top ensures that rainwater will not intrude into it, thus protecting it from water damage.
[0022] In this embodiment, the cable tray 5 is located inside the protective cover and on the left side, and its thickness is less than the thickness of the protective cover at the voltage regulator rectifier body. This structure effectively ensures the width of the protective cover without increasing its thickness and affecting the arrangement space of the voltage regulator rectifier.
[0023] In this embodiment, cable tie holes 10 are provided on the cable tray, which facilitate the passage of cable ties to secure the main wire harness 6. By providing cable tie holes, cable ties are used to prevent the main wire harness from shaking during operation and from becoming tangled.
[0024] In this embodiment, mounting holes 4 are provided on the voltage regulating rectifier at the lower end of the protective cover. These mounting holes are located on the left and right sides of the lower end of the voltage regulating rectifier for easy fixing and installation. The mounting holes facilitate the installation and fixing of the voltage regulating rectifier.
[0025] In this embodiment, two mounting lugs 3 are provided on the upper back of the voltage regulating rectifier. These two mounting lugs 3 are located on the voltage regulating rectifier and do not interfere with the protective cover. The mounting lugs facilitate the installation of the voltage regulating rectifier on the vehicle frame, resulting in a simple structure and quick installation.
[0026] In this embodiment, the front of the voltage regulating rectifier is provided with several spaced heat sinks 7. The heat sinks increase the heat dissipation area, effectively dissipating the heat from the voltage regulating rectifier and ensuring its proper operation.
[0027] This utility model also provides a motorcycle on which the aforementioned voltage regulator rectifier protective cover is installed. This structure is easy to install, fully ensures the waterproofing of the voltage regulator rectifier, and guarantees its heat dissipation effect.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A protective cover for a voltage regulating rectifier, comprising a voltage regulating rectifier and a wiring harness plug, characterized in that: It also includes a protective cover that completely covers the wiring harness plug and at least partially obscures the voltage regulating rectifier.
2. The protective cover for the voltage regulating rectifier according to claim 1, characterized in that: The protective cover is provided with a wire passage groove, and the wire passage groove is located on the left and / or right side of the protective cover.
3. The protective cover for the voltage regulating rectifier according to claim 1, characterized in that: The protective cover extends from top to bottom over the voltage regulating rectifier, covering approximately one-third of it.
4. The protective cover for the voltage regulating rectifier according to claim 1, characterized in that: The wiring harness plug is located on top of the voltage regulator rectifier, and the protective cover is box-shaped and fits onto the voltage regulator rectifier from top to bottom.
5. The protective cover for the voltage regulating rectifier according to claim 2, characterized in that: The cable tray is located inside the protective cover and on the left side, and its thickness is less than the thickness of the protective cover at the voltage regulating rectifier body.
6. The protective cover for the voltage regulating rectifier according to claim 5, characterized in that: Cable tie holes are provided on the cable tray.
7. The protective cover for the voltage regulating rectifier according to claim 1, characterized in that: The voltage regulating rectifier is provided with a mounting hole at the lower end of the protective cover.
8. The protective cover for the voltage regulating rectifier according to claim 5, characterized in that: Two mounting lugs are provided on the upper back of the voltage regulating rectifier.
9. The voltage regulating rectifier protective cover according to any one of claims 1-8, characterized in that: The voltage regulating rectifier has several spaced heat sinks on its front side.
10. A motorcycle, characterized in that: The motorcycle is equipped with a voltage regulating rectifier protective cover as described in any one of claims 1-9.