Iron wire sorting device

By designing an automated wire sorting device, a servo motor drives a lead screw to move a sliding plate and a magnet to sort wires, solving the problem of time-consuming and labor-intensive manual sorting, and achieving efficient wire sorting and improved production efficiency.

CN223543156UActive Publication Date: 2025-11-14PINGNAN XIANGYU PLASTIC PRODUCTS CO LTD
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Patent Information

Application Number
CN202422579680.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-11-14
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

Manually sorting iron wire is time-consuming, labor-intensive, inefficient, affects production efficiency, and has high labor costs.

Method used

Design a wire sorting device that uses a servo motor to drive a lead screw to rotate, causing a sliding plate to rise or fall, and a bar magnet to attract and sort the wires, thus achieving automated sorting.

Benefits of technology

It improved sorting speed, increased production efficiency, saved labor costs, and avoided resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sorting equipment, in particular to an iron wire sorting device which comprises a conveying assembly used for driving iron wires to move, the conveying assembly is installed outside a fixing support, and the bottom of the fixing support is fixedly connected to the top of a working platform. The conveying assembly comprises a plurality of sets of strip-shaped magnets, and the plurality of sets of strip-shaped magnets are fixedly connected to the groove walls of the plurality of sets of strip-shaped grooves. The servo motor drives the lead screw to rotate, the lead screw drives the threaded sleeve to ascend and descend, the threaded sleeve further drives the sliding plate to ascend or descend, and the strip-shaped magnet on the side portion of the sliding plate attracts the iron wire and drives the magnet and the iron wire to ascend, so that the iron wire is separated from the copper wire, the iron wire is sorted out, the iron wire is taken down from the magnet, and therefore the iron wire is separated from the copper wire. And then the steps are fully performed until all the iron wires are sorted. By using the iron wire sorting device, the sorting speed is higher, the production efficiency is improved, meanwhile, the labor cost is saved, and resource waste is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of sorting equipment technology, specifically to a wire sorting device. Background Technology

[0002] Manual sorting of iron wire refers to the process of manually screening and separating iron wires from mixed materials. When processing materials such as copper wire, it is common to encounter situations where iron wires are mixed within the copper wire. These iron wires need to be removed before subsequent processing to avoid affecting product quality and equipment operation. The specific operation of manual iron wire sorting typically includes the following steps: First, workers carefully inspect each copper wire, identifying the iron wires with the naked eye or simple tools. Then, they use their hands or simple tools to pick out the iron wires, ensuring the copper wire material is pure and free of impurities. This process requires patience and meticulous operation, as the iron wires may be hidden among a large number of copper wires and are not easily detected.

[0003] However, the main difficulty in manually sorting iron wire lies in its time-consuming and labor-intensive nature. Since iron wire and copper wire look similar, manual sorting requires checking each wire individually, which is inefficient. Not only is the sorting speed slow, affecting production efficiency, but it also incurs high labor costs and wastes resources. Utility Model Content

[0004] The purpose of this invention is to provide a wire sorting device to speed up the sorting process and solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a wire sorting device, comprising a conveying component for moving the wire, the conveying component being installed outside a fixed bracket, the bottom of the fixed bracket being fixedly connected to the top of a work platform;

[0006] The conveying assembly includes: several sets of bar magnets, which are fixedly connected to the walls of several sets of bar grooves; the several sets of bar grooves are equidistantly arranged on one side of a sliding plate; the other side of the sliding plate is fixedly connected to one side of a mounting plate; the other side of the mounting plate is fixedly connected to one side of a connecting block; the inner ring of the connecting block is fixedly sleeved on the outside of a threaded sleeve; and the inner ring of the threaded sleeve is threadedly connected to the outside of a lead screw.

[0007] Preferably, the sides of both ends of the lead screw are rotatably connected to the inner ring of the fixed seat, and the bottom end of the lead screw is keyed to the inner ring of the large gear.

[0008] Preferably, the side of the large gear meshes with the side of the small gear, the inner ring of the small gear is keyed to the output shaft of the servo motor, and the servo motor is provided with a mounting bracket on its exterior.

[0009] Preferably, the fixed bracket includes a vertical bracket, the middle of which is provided with a limiting groove, the groove wall of which is slidably connected to both sides of the sliding plate.

[0010] Preferably, the vertical support is externally fixedly connected to the outside of the fixed base, and the outside of the vertical support is also provided with a wire hopper.

[0011] Preferably, the bottom of the vertical support is fixedly connected to the top of the U-shaped frame, and the inner wall of the U-shaped frame is fixedly connected to one side of the mounting frame.

[0012] Preferably, the working platform includes: a support plate, the top of which is fixedly connected to the bottom of the U-shaped frame, and the bottom of which is fixedly connected to the top of the support leg.

[0013] Preferably, the side of the support leg is fixedly connected to the side of the control box, and the side of the support plate is fixedly connected to the outside of the pneumatic valve.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention utilizes a servo motor to drive a lead screw, which in turn drives a screw sleeve to rise and fall. The screw sleeve, in turn, causes a sliding plate to rise or fall. A bar magnet on the side of the sliding plate attracts the iron wire, causing both the magnet and the iron wire to rise, thus detaching the iron wire from the copper wire and allowing it to be sorted out. The iron wire is then removed from the magnet, and this process is repeated until all the iron wire has been sorted. The use of this iron wire sorting device increases sorting speed, improves production efficiency, saves labor costs, and avoids resource waste.

[0016] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the working platform structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the fixed support structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the transmission component structure of this utility model;

[0021] Figure 5This is a schematic diagram of the sliding plate structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the working state of this utility model.

[0023] In the diagram: 1. Conveying assembly; 11. Sliding plate; 12. Fixed base; 13. Lead screw; 14. Mounting plate; 15. Screw sleeve; 16. Connecting block; 17. Servo motor; 18. Mounting frame; 19. Pinion; 110. Gear; 111. Strip groove; 112. Bar magnet; 2. Fixed bracket; 21. Vertical bracket; 22. Wire hopper; 23. U-shaped frame; 24. Limiting groove; 3. Working platform; 31. Control box; 32. Bearing plate; 33. Support leg; 34. Pneumatic valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 This utility model provides a technical solution: a wire sorting device, including: a wire conveying component 1 for moving the wire, the conveying component 1 being installed on the outside of a fixed bracket 2, and the bottom of the fixed bracket 2 being fixedly connected to the top of a work platform 3.

[0026] The transmission assembly 1 includes: several sets of bar magnets 112, which are fixedly connected to the walls of several sets of strip grooves 111. The strip grooves 111 are equidistantly arranged on one side of a sliding plate 11. The other side of the sliding plate 11 is fixedly connected to one side of a mounting plate 14. The other side of the mounting plate 14 is fixedly connected to one side of a connecting block 16. The inner ring of the connecting block 16 is fixedly sleeved on the outside of a threaded sleeve 15. The inner ring of the threaded sleeve 15 is threadedly connected to the outside of a lead screw 13. The sides of both ends of the lead screw 13 are rotatably connected to the inner ring of a fixed base 12. The bottom end of the lead screw 13 is keyed to the inner ring of a large gear 110. The side of the large gear 110 meshes with the side of a small gear 19. The inner ring of the small gear 19 is keyed to the output shaft of a servo motor 17. A mounting bracket 18 is provided on the outside of the servo motor 17.

[0027] Furthermore, copper wire mixed with iron wire is placed into the iron wire hopper 22. Then, the servo motor 17 is started. The servo motor 17 drives the lead screw 13 to rotate through the pinion 19 and the gear 110. When the lead screw 13 rotates, it drives the screw sleeve 15 to rise or fall. The screw sleeve 15 then drives the connecting block 16 and the mounting plate 14 to rise or fall. The mounting plate 14 then drives the sliding plate 11 to rise or fall. When the sliding plate 11 falls, the bar magnet 112 on its side moves to the height of the iron wire hopper 22, causing the bar magnet 112 to attract the iron wire. Then, the sliding plate 11 moves upward, driving the bar magnet 112 and the iron wire to rise, causing the iron wire to detach from the copper wire and be sorted out. The iron wire is then removed from the bar magnet 112. The above steps are repeated until all the iron wire has been sorted. The use of the iron wire sorting device makes the sorting speed faster, improves production efficiency, saves labor costs, and avoids wasting resources.

[0028] The fixed bracket 2 includes: a vertical bracket 21, with a limiting groove 24 in the middle, the groove wall of which is slidably connected to both sides of the sliding plate 11. The external of the vertical bracket 21 is fixedly connected to the external of the fixed base 12, and a wire hopper 22 is also provided on the external of the vertical bracket 21. The bottom of the vertical bracket 21 is fixedly connected to the top of the U-shaped frame 23, and the inner wall of the U-shaped frame 23 is fixedly connected to one side of the mounting frame 18.

[0029] Furthermore, when the sliding plate 11 is raised or lowered, it slides within the limiting groove 24, which limits the sliding plate 11 to prevent it from rotating with the screw sleeve 15.

[0030] The work platform 3 includes: a support plate 32, the top of which is fixedly connected to the bottom of the U-shaped frame 23, and the bottom of which is fixedly connected to the top of the support leg 33. The side of the support leg 33 is fixedly connected to the side of the control box 31, and the side of the support plate 32 is fixedly connected to the outside of the pneumatic valve 34.

[0031] Furthermore, the control box 31 is electrically connected to the servo motor 17 for supplying power and controlling the servo motor 17.

[0032] Working Principle: In use, copper wire mixed with iron wire is placed into the iron wire hopper 22. Then, the servo motor 17 is started. The servo motor 17 drives the lead screw 13 to rotate via the pinion 19 and gear 110. The rotation of the lead screw 13 drives the screw sleeve 15 to rise or fall. The screw sleeve 15, in turn, drives the connecting block 16 and mounting plate 14 to rise or fall. The mounting plate 14, in turn, drives the sliding plate 11 to rise or fall. When the sliding plate 11 falls, the bar magnet 112 on its side moves to the height of the iron wire hopper 22, causing the bar magnet 112 to attract the iron wire. Then, the sliding plate 11 moves upward, driving the bar magnet 112 and the iron wire to rise, causing the iron wire to detach from the copper wire and be sorted out. The iron wire is then removed from the bar magnet 112. This process is repeated until all the iron wire has been sorted. The use of this iron wire sorting device increases sorting speed, improves production efficiency, saves labor costs, and avoids resource waste.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wire sorting device, characterized in that, It includes a conveying assembly (1) for moving the iron wire, the conveying assembly (1) being mounted on the outside of a fixed bracket (2), the bottom of the fixed bracket (2) being fixedly connected to the top of a work platform (3); The conveying assembly (1) includes: several sets of bar magnets (112), which are fixedly connected to the groove walls of several sets of bar grooves (111), which are equidistantly arranged on one side of the sliding plate (11), and the other side of the sliding plate (11) is fixedly connected to one side of the mounting plate (14), and the other side of the mounting plate (14) is fixedly connected to one side of the connecting block (16), the inner ring of the connecting block (16) is fixedly sleeved on the outside of the threaded sleeve (15), and the inner ring of the threaded sleeve (15) is threadedly connected to the outside of the lead screw (13).

2. The wire sorting device according to claim 1, characterized in that: The sides of both ends of the lead screw (13) are rotatably connected to the inner ring of the fixed seat (12), and the bottom end of the lead screw (13) is keyed to the inner ring of the large gear (110).

3. The wire sorting device according to claim 2, characterized in that: The side of the large gear (110) meshes with the side of the small gear (19), the inner ring of the small gear (19) is keyed to the output shaft of the servo motor (17), and the servo motor (17) is provided with a mounting bracket (18) on its exterior.

4. The wire sorting device according to claim 3, characterized in that: The fixed bracket (2) includes a vertical bracket (21), the middle part of which is provided with a limiting groove (24), and the groove wall of the limiting groove (24) is slidably connected to both sides of the sliding plate (11).

5. A wire sorting device according to claim 4, characterized in that: The vertical support (21) is fixedly connected to the outside of the fixed base (12), and the outside of the vertical support (21) is also provided with a wire hopper (22).

6. The wire sorting device according to claim 5, characterized in that: The bottom of the vertical support (21) is fixedly connected to the top of the U-shaped frame (23), and the inner wall of the U-shaped frame (23) is fixedly connected to one side of the mounting frame (18).

7. The wire sorting device according to claim 1, characterized in that: The work platform (3) includes: a support plate (32), the top of which is fixedly connected to the bottom of the U-shaped frame (23), and the bottom of which is fixedly connected to the top of the support leg (33).

8. A wire sorting device according to claim 7, characterized in that: The side of the support leg (33) is fixedly connected to the side of the control box (31), and the side of the support plate (32) is fixedly connected to the outside of the pneumatic valve (34).