Shielding jig for spraying
By designing masking fixtures that can adapt to different sizes for spraying, and utilizing splicing and magnetic adsorption technologies, the problems of space occupation and high cost of existing spraying masking fixtures have been solved, achieving a highly efficient masking effect on the reducer housing.
Patent Information
- Application Number
- CN202422923612.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In the existing technology, different spray masking fixtures need to be designed for reducer housings of different sizes and materials, resulting in large space occupation and high production costs in the spray painting workshop.
A masking fixture for spraying is designed, including a first base masking plate, a second base masking plate, a first splicing masking plate, a second splicing masking plate, a lifting ring, a docking plate, a first iron block, and a first magnet block. It can adapt to the housing of a reducer of different sizes by splicing and magnetic adsorption to achieve internal cavity masking.
It achieves efficient masking of reducer housings of different sizes and materials, reducing the space occupied in the painting workshop and the enterprise cost, and has high application value.
Smart Images
Figure CN223543227U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of speed reducer spraying technology, and more particularly to a masking fixture for spraying. Background Technology
[0002] A speed reducer is an independent component consisting of gear transmission, worm transmission, or gear-worm transmission enclosed in a rigid housing. It is commonly used as a speed reduction transmission device between a prime mover and a driven machine. It plays a role in matching speeds and transmitting torque between the prime mover and the driven machine or actuator, and is widely used in modern machinery. During speed reducer production, the speed reducer housing needs to be coated, allowing the paint to adhere to the outer surface of the speed reducer and preventing oxidation. Before coating the speed reducer housing, its internal cavity needs to be masked. Existing technologies require different coating masking designs depending on the size and material of the speed reducer housing. This not only occupies a large amount of space in the coating workshop but also wastes a significant amount of production costs for the enterprise. To solve this problem, this application discloses a masking fixture for coating. Utility Model Content
[0003] To overcome the shortcomings of the prior art, this application discloses a masking fixture for spraying.
[0004] To achieve the above objectives, the technical solution adopted in this application is: a masking fixture for spraying, comprising a first base masking plate, a second base masking plate, a first splicing masking plate, a second splicing masking plate, a lifting ring, a docking plate, a first iron block, and a first magnet block; the first splicing masking plate is detachably disposed on the outside of the first base masking plate; the second splicing masking plate is detachably disposed on the outside of the second base masking plate; the lifting ring is screwed and fixed to the first base tray by its screw; the docking plate is fixed to the screw of the lifting ring; the first magnet block is disposed inside the docking plate; the first iron block is disposed inside the opposite side of the first base masking plate and the docking plate and is attracted and fixed to the first magnet block.
[0005] More preferably, the outer diameter of the first splicing mask is smaller than the outer diameter of the second splicing mask, and the outer diameter of the first base mask is smaller than the outer diameter of the second base mask.
[0006] More preferably, the first base cover plate, the second base cover plate, the first splicing cover plate, the second splicing cover plate, and the docking plate are all made of bakelite or acrylic material.
[0007] More preferably, the first splicing cover plate and the second splicing cover plate are respectively provided with a first cavity and a second cavity in their centers, and the first base cover plate and the second base cover plate are respectively detachably disposed in the first cavity and the second cavity.
[0008] More preferably, the outer ring of the first base cover plate is integrally provided with a first splicing part with a thickness of half that of the first splicing part, and a number of first mounting slots are provided in a ring array on the first splicing part, and a second magnet block is installed in the interior of the number of first mounting slots respectively.
[0009] The outer ring of the second base cover plate is integrally provided with a second splicing part with a thickness of half that of the first splicing part. Several second mounting slots are arranged in a ring array on the first splicing part, and a third magnet block is installed in the interior of each of the several second mounting slots.
[0010] The inner wall of the first cavity of the first splicing cover plate is integrally provided with a third splicing part with a thickness of half that of the first splicing part. Several third mounting slots are arranged in a ring array on the third splicing part, and a second iron block is installed in the interior of each of the several third mounting slots.
[0011] The inner wall of the second cavity of the second splicing cover plate is integrally provided with a fourth splicing part with a thickness of half that of the second splicing part. Several fourth mounting slots are arranged in a ring array on the fourth splicing part, and a third iron block is installed in the interior of each of the several fourth mounting slots.
[0012] When the first splicing cover plate is fixed to the first base cover plate, the third splicing part is spliced with the first splicing part and the second iron block is attracted to the second magnet block;
[0013] When the second splicing cover plate is fixed to the second base cover plate, the fourth splicing part is spliced with the second splicing part and the third iron block is attracted to the third magnet block.
[0014] More preferably, the first splicing cover plate and the second splicing cover plate are each integrally provided with an annular protrusion on opposite sides.
[0015] This application achieves the following beneficial effects:
[0016] When dealing with reducer housings of different sizes and materials, this application only requires splicing different sized first splicing masking plates with the first base masking plate, and splicing different sized second splicing masking plates with the second base masking plate. Then, these are installed on both sides of the reducer housing so that the first iron block and the second magnet can attract each other to cover the inner cavity of the reducer. Compared with the prior art, this avoids the need for various masking fixtures to occupy the space of the painting workshop, reduces the investment cost of enterprises, and has high application value.
[0017] Other features and advantages of this application will be set forth in the following description and will be apparent in part from the description, or may be learned by practicing the application. The objectives and other advantages of this application may be realized and obtained by means of the structures shown in the description and the accompanying drawings. Attached Figure Description
[0018] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with the disclosure of this application and, together with the specification, serve to explain the principles of this disclosure.
[0019] Figure 1 This is a schematic diagram of the overall structure disclosed in this application;
[0020] Figure 2 This is a schematic diagram of the cross-sectional structure disclosed in this application;
[0021] Figure 3 This is a schematic diagram showing the separation of the first base masking plate and the first splicing masking plate disclosed in this application;
[0022] Figure 4 This is a schematic diagram showing the separation of the second base mask and the second splicing mask disclosed in this application. Detailed Implementation
[0023] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.
[0024] In the description of this application, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around", etc., which indicate orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the component or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0025] Example
[0026] refer to Figure 1 and Figure 2 As shown, this application discloses a masking fixture for spraying, including a first base masking plate 10, a second base masking plate 20, a first splicing masking plate 30, a second splicing masking plate 40, a lifting ring 50, a docking plate 60, a first iron block 80, and a first magnet block 70; the first splicing masking plate is detachably disposed on the outside of the first base masking plate; the second splicing masking plate is detachably disposed on the outside of the second base masking plate; the lifting ring is screwed and fixed to the first base tray by its screw; the docking plate is fixed to the screw of the lifting ring; by adjusting the screw, the position of the docking plate of this application can be adjusted according to the different sizes of reducer housings; the first magnet block is disposed inside the docking plate; the first iron block is disposed inside the opposite side of the first base masking plate and the docking plate and is attracted and fixed to the first magnet block.
[0027] Based on the above structure, in specific implementation, the first splicing shield is spliced with the first base shield, and the second splicing shield is spliced with the second base shield. Then, they are respectively installed on both sides of the reducer housing and the first iron block is attracted to the second magnet to shield the inner cavity of the reducer.
[0028] In order to be compatible with the reducer housing, the outer diameter of the first splicing cover plate is smaller than the outer diameter of the second splicing cover plate, and the outer diameter of the first base cover plate is smaller than the outer diameter of the second base cover plate. In this way, the outer diameter formed by splicing the first splicing cover plate and the second base cover plate is smaller than the outer diameter formed by splicing the second splicing cover plate and the second base cover plate.
[0029] As a preferred embodiment of this application, the first base cover plate, the second base cover plate, the first splicing cover plate, the second splicing cover plate, and the docking plate are all made of bakelite or acrylic. These two materials are lightweight and can bear a large load, making them highly practical.
[0030] In order to splice the first splicing mask with the first reference mask and to splice the second splicing mask with the second reference mask, the first splicing mask and the second splicing mask of this application are respectively provided with a first through cavity 31 and a second through cavity 41 in their centers. The first base mask and the second base mask are respectively detachably disposed in the first through cavity and the second through cavity.
[0031] The following will describe in detail how the first splicing shield, the second splicing shield, the first basic shield, and the second shield are spliced together:
[0032] The outer ring of the first base cover plate of this application is integrally provided with a first splicing part 11 with a thickness of half that of the first splicing part. Several first mounting slots 111 are provided in a ring array on the first splicing part, and second magnet blocks 90 are respectively installed inside the several first mounting slots.
[0033] The outer ring of the second base cover plate is integrally provided with a second splicing part 21 with a thickness of half that of the first splicing part. Several second mounting slots 211 are arranged in a ring array on the first splicing part, and a third magnet block 100 is installed in the interior of each of the several second mounting slots.
[0034] The inner wall of the first cavity of the first splicing cover plate is integrally provided with a third splicing part 311 with a thickness of half that. Several third mounting slots 3111 are arranged in a ring array on the third splicing part, and a second iron block 110 is installed in the interior of the several third mounting slots respectively.
[0035] The inner wall of the second cavity of the second splicing cover plate is integrally provided with a fourth splicing part 411 with a thickness of half that of the second splicing part. Several fourth mounting slots 4111 are arranged in a ring array on the fourth splicing part, and a third iron block 120 is installed in the interior of the several fourth mounting slots respectively.
[0036] When the first splicing cover plate is fixed to the first base cover plate, the third splicing part is spliced with the first splicing part and the second iron block is attracted to the second magnet block.
[0037] When the second splicing cover plate is fixed to the second base cover plate, the fourth splicing part is spliced with the second splicing part and the third iron block is attracted to the third magnet block.
[0038] Similarly, in order to match the structure of the reducer housing, the first splicing cover and the second splicing cover of this application are respectively provided with annular protrusions 140 on opposite sides. In this way, the first splicing cover and the second splicing cover can achieve better sealing with the reducer housing, thereby achieving better shielding effect.
[0039] In the description of this specification, the references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0040] The above embodiments are only for illustrating the technical concept and features of this application, and are intended to enable those skilled in the art to understand the content of this application and implement it accordingly. They should not be used to limit the scope of protection of this application. All equivalent changes or modifications made in accordance with the spirit and essence of this application should be included within the scope of protection of this application.
Claims
1. A masking fixture for spraying, characterized in that, It includes a first base cover plate, a second base cover plate, a first splicing cover plate, a second splicing cover plate, a lifting ring, a docking plate, a first iron block, and a first magnet block; the first splicing cover plate is detachably disposed on the outside of the first base cover plate; the second splicing cover plate is detachably disposed on the outside of the second base cover plate; the lifting ring is screwed and fixed to the first base tray by its screw; the docking plate is fixed to the screw of the lifting ring; the first magnet block is disposed inside the docking plate; the first iron block is disposed inside the opposite side of the first base cover plate and the docking plate and is attracted and fixed to the first magnet block.
2. The masking fixture for spraying according to claim 1, characterized in that, The outer diameter of the first splicing mask is smaller than the outer diameter of the second splicing mask, and the outer diameter of the first base mask is smaller than the outer diameter of the second base mask.
3. The masking fixture for spraying according to claim 1, characterized in that, The first base cover plate, the second base cover plate, the first splicing cover plate, the second splicing cover plate, and the docking plate are all made of bakelite or acrylic.
4. A masking fixture for spraying according to claim 1, characterized in that, The first splicing cover plate and the second splicing cover plate have a first cavity and a second cavity respectively in their center, and the first base cover plate and the second base cover plate are detachably disposed in the first cavity and the second cavity respectively.
5. A masking fixture for spraying according to claim 1, characterized in that, The outer ring of the first base shield is integrally provided with a first splicing part with a thickness of half that of the first splicing part. Several first mounting slots are arranged in a ring array on the first splicing part, and second magnet blocks are respectively installed inside the several first mounting slots. The outer ring of the second base cover plate is integrally provided with a second splicing part with a thickness of half that of the first splicing part. Several second mounting slots are arranged in a ring array on the first splicing part, and a third magnet block is installed in the interior of each of the several second mounting slots. The inner wall of the first cavity of the first splicing cover plate is integrally provided with a third splicing part with a thickness of half that of the first splicing part. Several third mounting slots are arranged in a ring array on the third splicing part, and a second iron block is installed in the interior of each of the several third mounting slots. The inner wall of the second cavity of the second splicing cover plate is integrally provided with a fourth splicing part with a thickness of half that of the second splicing part. Several fourth mounting slots are arranged in a ring array on the fourth splicing part, and a third iron block is installed in the interior of each of the several fourth mounting slots. When the first splicing cover plate is fixed to the first base cover plate, the third splicing part is spliced with the first splicing part and the second iron block is attracted to the second magnet block; When the second splicing cover plate is fixed to the second base cover plate, the fourth splicing part is spliced with the second splicing part and the third iron block is attracted to the third magnet block.
6. A masking fixture for spraying according to claim 1, characterized in that, The first and second splicing cover plates each have an integrally formed annular protrusion on one side of their respective sides.