Dust removal device for liquid crystal display screen production and processing
By designing a dust removal device for LCD screen manufacturing, and utilizing adjustment components to achieve multi-angle processing and all-round dust removal of the screen, the problem of limited processing angles is solved, and the processing convenience and dust removal effect are improved.
Patent Information
- Application Number
- CN202423023958.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In existing LCD screen manufacturing and processing equipment, the processing angle of the screen is limited during the dust removal process, making it difficult to carry out the processing smoothly.
A dust removal device for LCD screen manufacturing and processing has been designed, comprising a dust collection box, a blower assembly, an exhaust dust collection assembly, and an adjustment assembly. The adjustment assembly enables the horizontal rotation and flipping of the display screen, and combined with the blower and exhaust functions, it achieves all-round dust removal.
It enables multi-angle processing of displays, ensures a clean processing environment, avoids dust adhesion, is suitable for displays of different sizes, and improves processing convenience and dust removal effect.
Smart Images

Figure CN223543632U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of display screen manufacturing technology, and more specifically to a dust removal device for the production and processing of liquid crystal displays. Background Technology
[0002] Liquid crystal displays (LCDs) are a type of flat panel display used for television and computer screens. Their advantages include low power consumption, small size, and low radiation. LCDs are also used in digital clocks and many portable computers.
[0003] A search revealed an existing patent (publication number: CN218460408U) that discloses a dust removal device for LCD screen manufacturing. In its operation, a motor drives a turntable to rotate via a shaft at the output end. The turntable, through toothed blocks on its surface, further drives a rotating rod, which in turn rotates a bottom-mounted blade. The airflow generated by the rotating blade blows internal dust towards the lower part of the processing chamber. Then, by activating an air pump, the air pump's suction pipe at the output end further acts on the suction block, effectively absorbing the dust inside the device and preventing it from rising and being exposed to the air. This solves the problem of existing devices that directly absorb dust during processing by activating a suction pump and suction pipe. However, the inventors discovered the following problem with the existing technology during the development of this invention: In the aforementioned dust removal device, the display screen is simply placed horizontally on the surface of a horizontal plate during processing. Under this condition, the processing angle of the display screen is easily limited, making the processing difficult to carry out smoothly.
[0004] In view of this, the present invention proposes a dust removal device for the production and processing of liquid crystal displays. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a dust removal device for the production and processing of liquid crystal displays, so as to solve the problems existing in the background art.
[0006] This utility model provides the following technical solution: a dust removal device for LCD screen production and processing, including a dust removal box, a sealing door hinged to the front of the dust removal box, a blower assembly arranged downwards on the top of the dust removal box, an air extraction and dust collection assembly arranged at the bottom of the dust removal box, a positioning plate arranged inside the dust removal box, a stepped positioning groove that runs through the front and back for the display screen to be placed on the surface of the positioning plate, and a clamping positioning component arranged on the inner wall of the stepped positioning groove, and an adjustment component arranged on the inner bottom wall of the dust removal box corresponding to the positioning plate.
[0007] The adjustment assembly includes a first mounting box fixedly installed at the bottom of the dust collector. A vertical shaft is rotatably connected to the top of the first mounting box. A hydraulic rod for driving the vertical shaft to reciprocate is provided on the side of the first mounting box. A bracket is fixedly installed at the top of the vertical shaft. Two horizontal shafts are symmetrically rotatably connected to the inner wall of the bracket. A positioning plate is fixedly installed at the ends of the two horizontal shafts. A second mounting box is fixedly installed on the inner wall of the bracket. The horizontal shafts are rotatably connected to the second mounting box. A servo motor for driving the horizontal shafts to rotate is fixedly installed on the surface of the second mounting box.
[0008] Furthermore, the blower assembly includes a blower embedded in the top of the dust collection box. The blower's air inlet is equipped with a dust filter, and the blower's air outlet is fixedly installed with an annular pipe. Several air outlet pipes are evenly arranged on the surface of the annular pipe, and the air outlet ends of the air outlet pipes face the surface of the positioning plate. After the display screen is processed, the sealing door is closed. Through the blower, the annular pipe, and the air outlet pipes, air can be blown onto the surface of the display screen to prevent dust from adhering to the display screen surface, thereby achieving the purpose of dust removal from the display screen surface.
[0009] Furthermore, the dust collection assembly includes a dust collection hood embedded at the bottom of the dust collection box. The top of the dust collection hood is connected to the bottom of the dust collection box. An exhaust fan is embedded in the lower side of the dust collection hood. The air inlet of the exhaust fan extends into the interior of the dust collection hood and is fixedly installed with an intercepting net. By setting up the dust collection hood and the exhaust fan, the exhaust fan draws air from the interior of the dust collection hood. Then, under the interception and filtration effect of the intercepting net, the dust can be collected inside the dust collection hood by using negative pressure, preventing dust from overflowing the dust collection box and ensuring a clean processing environment.
[0010] Furthermore, a dust discharge port is provided on the bottom side of the dust collection hood, and an insert plate is inserted on the front of the dust collection hood corresponding to the dust discharge port; after the processing is completed, the dust inside the dust collection hood can be discharged from the dust collection hood by pulling out the insert plate.
[0011] Furthermore, the clamping and positioning component includes a threaded push rod threadedly connected to the inner wall of the stepped positioning groove, and the threaded end of the threaded push rod is rotatably connected to a clamping plate for positioning the display screen; when positioning the display screen, by rotating the threaded push rod, the clamping plate can be used to clamp and position the display screen, and it is suitable for positioning LCD displays of different sizes.
[0012] Furthermore, the telescopic end of the hydraulic rod extends into the interior of the first mounting box and is fixedly mounted with a rack, and a gear plate is fixedly mounted inside the first mounting box on the vertical shaft, with the rack meshing with the gear plate.
[0013] Furthermore, the output shaft of the servo motor extends into the interior of the second mounting box and is fixedly mounted with a worm gear, and a worm wheel is fixedly mounted inside the second mounting box on the horizontal shaft, with the worm gear meshing with the worm wheel.
[0014] Furthermore, a controller is fixedly installed on the side of the dust collection box, and the controller is connected to external mains power through a wire.
[0015] The technical effects and advantages of this utility model are as follows:
[0016] 1. This utility model places the LCD screen on the stepped positioning groove surface of the positioning plate and clamps it in place. The screen is processed from the front of the dust collection box. During the processing of the screen, by setting an adjustment component, the vertical shaft is driven to rotate by a hydraulic rod, which can drive the positioning plate to rotate horizontally and adjust the processing position of the screen horizontally. The horizontal shaft is driven to rotate by a servo motor, which can flip the positioning plate and adjust the processing elevation angle of the screen, reducing the limitations of the processing angle during the processing process, thereby providing convenience for processing and production.
[0017] 2. This utility model, by setting up a dust collection hood and an exhaust fan, uses the exhaust fan to draw air from inside the dust collection hood. Then, under the interception and filtration effect of the interception net, the dust can be collected inside the dust collection hood using negative pressure, preventing dust from overflowing the dust collection box and ensuring a clean processing environment. After the display screen is processed, the sealing door is closed. While the exhaust fan draws air from inside the dust collection hood, the blower, annular pipe, and exhaust pipe can blow air onto the surface of the display screen, preventing dust from adhering to the display screen surface and achieving the purpose of further dust removal from the display screen surface. After the processing is completely finished, the dust inside the dust collection hood can be discharged from the dust collection hood by pulling out the insert plate.
[0018] 3. In this utility model, when positioning the display screen, the screw rod can be rotated to use the clamping plate to clamp and position the display screen, and it is applicable to the positioning of LCD displays of different sizes. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of this utility model in cross-section;
[0020] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of the present invention with the door seal removed;
[0022] Figure 4 This is a cross-sectional perspective view of the first mounting box of this utility model;
[0023] Figure 5 This is a cross-sectional perspective view of the second mounting box of this utility model.
[0024] The attached diagram is labeled as follows: 1. Dust collection box; 2. Sealing door; 3. Positioning plate; 4. Stepped positioning groove; 5. First mounting box; 6. Vertical shaft; 7. Hydraulic rod; 8. Bracket; 9. Horizontal shaft; 10. Second mounting box; 11. Servo motor; 12. Blower; 13. Annular pipe; 14. Air outlet pipe; 15. Dust collection hood; 16. Exhaust fan; 17. Interception net; 18. Insert plate; 19. Threaded top rod; 20. Clamping plate; 21. Rack; 22. Gear plate; 23. Worm gear; 24. Worm wheel; 25. Controller. Detailed Implementation
[0025] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The dust removal device for liquid crystal display production and processing involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] Reference Figures 1 to 5 This utility model provides a dust removal device for LCD screen production and processing, including a dust removal box 1, a sealing door 2 hinged to the front of the dust removal box 1, and a controller 25 fixedly installed on the side of the dust removal box 1. The controller 25 is connected to the external mains power through a wire.
[0027] The top of the dust collector 1 is equipped with a blower assembly facing downwards, the bottom of the dust collector 1 is equipped with an air extraction and dust collection assembly, the interior of the dust collector 1 is equipped with a positioning plate 3, the surface of the positioning plate 3 is provided with a stepped positioning groove 4 that runs through the front and back for the display screen to be placed, and the inner wall of the stepped positioning groove 4 is equipped with a clamping positioning component.
[0028] The clamping and positioning component includes a threaded push rod 19 that is threaded to the inner wall of the stepped positioning groove 4, and the threaded end of the threaded push rod 19 is rotatably connected to a clamping clamp 20 for positioning the display screen.
[0029] When positioning the display screen, place the display screen inside the stepped positioning groove 4, and use the clamping plate 20 to clamp and position the display screen by rotating the threaded top rod 19. After clamping and fixing, keep the sealing door 2 open and use external equipment to process the display screen from the front of the dust collection box 1.
[0030] The dust collection assembly includes a dust collection hood 15 embedded at the bottom of the dust collection box 1. The top of the dust collection hood 15 is connected to the bottom of the dust collection box 1. An exhaust fan 16 is embedded on the lower side of the dust collection hood 15. The air inlet of the exhaust fan 16 extends into the interior of the dust collection hood 15 and is fixedly installed with an interception net 17.
[0031] By setting up a dust collection hood 15 and an exhaust fan 16, the exhaust fan 16 draws air from inside the dust collection hood 15. Then, under the interception and filtration effect of the interception net 17, the dust can be collected inside the dust collection hood 15 by using negative pressure, preventing dust from overflowing from the dust collection box 1 and ensuring a clean processing environment.
[0032] The blower assembly includes a blower 12 embedded at the top of the dust collection box 1. A dust filter screen is provided at the air inlet end of the blower 12, and an annular pipe 13 is fixedly installed at the air outlet end of the blower 12. Several air outlet pipes 14 are evenly arranged on the surface of the annular pipe 13, and the air outlet end of the air outlet pipe 14 faces the surface of the positioning plate 3.
[0033] After the display screen is processed, the sealing door 2 is closed. While the exhaust fan 16 draws air from the inside of the dust collection hood 15, the blower 12, the annular pipe 13 and the exhaust pipe 14 blow air onto the surface of the display screen, preventing dust from adhering to the surface of the display screen and achieving the purpose of further dust removal from the display screen surface.
[0034] The bottom side of the dust collection hood 15 is provided with a dust discharge port, and the front of the dust collection hood 15 is provided with a plate 18 corresponding to the dust discharge port.
[0035] After the processing is completed, the dust inside the dust collection hood 15 can be discharged by pulling out the insert plate 18.
[0036] An adjustment component is provided on the inner bottom wall of the dust collection box 1 corresponding to the positioning plate 3.
[0037] The adjustment assembly includes a first mounting box 5 fixedly installed at the bottom of the dust collection box 1. A vertical shaft 6 is rotatably connected to the top of the first mounting box 5. A hydraulic rod 7 is provided on the side of the first mounting box 5 to drive the vertical shaft 6 to reciprocate. A bracket 8 is fixedly installed at the top of the vertical shaft 6. Two horizontal shafts 9 are symmetrically rotatably connected to the inner wall of the bracket 8. A positioning plate 3 is fixedly installed at the ends of the two horizontal shafts 9. A second mounting box 10 is fixedly installed on the inner wall of the bracket 8. The horizontal shafts 9 are rotatably connected to the second mounting box 10. A servo motor 11 that drives the horizontal shafts 9 to rotate is fixedly installed on the surface of the second mounting box 10.
[0038] The telescopic end of the hydraulic rod 7 extends into the interior of the first mounting box 5 and is fixedly mounted with a rack 21. The vertical shaft 6 is fixedly mounted with a gear plate 22 inside the first mounting box 5, and the rack 21 meshes with the gear plate 22.
[0039] The output shaft of the servo motor 11 extends into the interior of the second mounting box 10 and is fixedly mounted with a worm gear 23. The horizontal shaft 9 is fixedly mounted with a worm wheel 24 inside the second mounting box 10, and the worm gear 23 meshes with the worm wheel 24.
[0040] It is worth noting that during the processing of the display screen, by setting up an adjustment component, the hydraulic rod 7 is used to extend and retract to move the rack 21. Based on the meshing of the rack 21 and the gear plate 22, the vertical shaft 6 can be driven to rotate, which in turn can drive the positioning plate 3 to rotate horizontally, thereby adjusting the processing position of the display screen horizontally. The servo motor 11 is used to drive the worm gear 23 to rotate. Based on the meshing of the worm gear 23 and the worm wheel 24, the horizontal shaft 9 can be driven to rotate, which in turn can flip the positioning plate 3, adjusting the processing elevation angle of the display screen. This reduces the limitations of the processing angle during the processing process, thus providing convenience for processing and production.
[0041] Finally, it should be noted that the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
Claims
1. A dust removal device for the production and processing of liquid crystal displays, comprising a dust collection box (1), wherein a sealing door (2) is hinged to the front of the dust collection box (1), characterized in that: The dust collector (1) is provided with a blower assembly facing downwards at the top, and a dust collection assembly is provided at the bottom of the dust collector (1). The dust collector (1) is provided with a positioning plate (3) inside. The surface of the positioning plate (3) is provided with a stepped positioning groove (4) that runs through the front and back for the display screen to be placed in. The inner wall of the stepped positioning groove (4) is provided with a clamping positioning component. The inner bottom wall of the dust collector (1) is provided with an adjustment component corresponding to the positioning plate (3). The adjustment assembly includes a first mounting box (5) fixedly installed at the bottom of the dust collector (1), a vertical shaft (6) rotatably connected to the top of the first mounting box (5), a hydraulic rod (7) for driving the vertical shaft (6) to reciprocate on the side of the first mounting box (5), a bracket (8) fixedly installed at the top of the vertical shaft (6), two horizontal shafts (9) symmetrically rotatably connected to the inner wall of the bracket (8), a positioning plate (3) fixedly installed at the ends of the two horizontal shafts (9), a second mounting box (10) fixedly installed on the inner wall of the bracket (8), the horizontal shafts (9) rotatably connected to the second mounting box (10), and a servo motor (11) for driving the horizontal shafts (9) to rotate fixedly installed on the surface of the second mounting box (10).
2. The dust removal device for liquid crystal display screen manufacturing and processing according to claim 1, characterized in that: The blower assembly includes a blower (12) embedded in the top of the dust collector (1). The blower (12) has a dust filter at its air inlet and an annular pipe (13) fixedly installed at its air outlet. Several air outlet pipes (14) are evenly arranged on the surface of the annular pipe (13), and the air outlets of the air outlet pipes (14) face the surface of the positioning plate (3).
3. The dust removal device for liquid crystal display screen manufacturing and processing according to claim 1, characterized in that: The dust collection assembly includes a dust collection hood (15) embedded at the bottom of the dust collection box (1). The top of the dust collection hood (15) is connected to the bottom of the dust collection box (1). An exhaust fan (16) is embedded on the lower side of the dust collection hood (15). The air inlet of the exhaust fan (16) extends into the interior of the dust collection hood (15) and is fixedly installed with an intercepting net (17).
4. The dust removal device for liquid crystal display screen manufacturing and processing according to claim 3, characterized in that: The dust collection hood (15) has a dust discharge port on its bottom side, and a plate (18) is inserted into the front of the dust collection hood (15) corresponding to the dust discharge port.
5. A dust removal device for liquid crystal display screen manufacturing and processing according to claim 1, characterized in that: The clamping and positioning component includes a threaded top rod (19) threadedly connected to the inner wall of the stepped positioning groove (4), and the threaded end of the threaded top rod (19) is rotatably connected to a clamping plate (20) for positioning the display screen.
6. The dust removal device for liquid crystal display screen manufacturing and processing according to claim 1, characterized in that: The telescopic end of the hydraulic rod (7) extends into the interior of the first mounting box (5) and is fixedly mounted with a rack (21). The vertical shaft (6) is fixedly mounted with a gear plate (22) inside the first mounting box (5), and the rack (21) meshes with the gear plate (22).
7. A dust removal device for liquid crystal display screen manufacturing and processing according to claim 1, characterized in that: The output shaft of the servo motor (11) extends into the interior of the second mounting box (10) and is fixedly mounted with a worm gear (23). The horizontal shaft (9) is fixedly mounted with a worm wheel (24) inside the second mounting box (10), and the worm gear (23) meshes with the worm wheel (24).
8. A dust removal device for liquid crystal display screen manufacturing and processing according to claim 1, characterized in that: A controller (25) is fixedly installed on the side of the dust collection box (1), and the controller (25) is connected to the external mains power through a wire.
Citation Information
Patent Citations
Dust removal device for liquid crystal display screen production and processing
CN218460408U