Gap-adjustable high-strength steel stamping die device

Abstract

The utility model belongs to the technical field of steel machining, and particularly discloses a gap-adjustable high-strength steel stamping die device which comprises an upper die base and a lower die base, a stamping base is arranged at the bottom of the upper die base, a stamping head is arranged at the bottom of the stamping base, a die cavity is formed in the top of the lower die base, and a filling assembly is arranged on the outer side of the stamping head. The filling assembly comprises an adjusting unit and an installing unit, the adjusting unit comprises a filling block, the gap between the stamping head and the die cavity can be dynamically adjusted through the filling assembly according to the actual situation, it is ensured that the proper gap size can be kept in different stamping stages, and therefore the size precision and the shape precision of stamping parts are improved, the gap can be adjusted in real time, and the production efficiency is improved. Error accumulation is avoided, stable quality of each stamping part is guaranteed, the filling assembly can guarantee that gaps are always kept within a reasonable range, abrasion and scratching of the surface of the die are reduced, shutdown operation is not needed, production efficiency is greatly improved, and the service life of the die is prolonged.

Description

Technical Field

[0001] This application relates to the field of steel processing technology, and more specifically, to a high-strength steel stamping die device with adjustable clearance. Background Technology

[0002] High-strength steel stamping dies are key tools for stamping high-strength steel. They mainly consist of an upper die and a lower die. The upper die is mounted on the slide of the stamping equipment, and the lower die is placed on the worktable. During the stamping operation, the upper die moves downward with the slide to press the high-strength steel material, causing the material to undergo plastic deformation within the specific space of the upper and lower dies, thereby obtaining stamped parts of the required shape and size. Typically, the die material is selected from alloy steels with high hardness, high strength, and good wear resistance to withstand the enormous pressure and friction during the stamping process and ensure a long service life. At the same time, the structural design of the die must ensure the stability, precision, and reliability of the stamping process, thereby meeting the high-quality requirements of high-strength steel stamped parts.

[0003] Existing high-strength steel stamping dies generate gaps during stamping. If the gap is too large, the high-strength steel material is prone to wrinkling during stamping, resulting in uneven surfaces and uneven deformation of the stamped parts, reducing dimensional and shape accuracy. If the gap is too small, the material is subjected to excessive extrusion pressure, which can easily cause cracks or even fractures, seriously affecting the strength and reliability of the stamped parts. Inappropriate gaps can also exacerbate die wear, increase friction between the die and the material, and intensify frictional heat generation when the gap is small, leading to problems such as adhesive wear and abrasive wear, shortening die life, and requiring frequent die replacements, which increases costs and affects production schedules, thereby increasing cost expenditures and reducing production efficiency. Utility Model Content

[0004] To address the aforementioned problems, this application provides a high-strength steel stamping die device with adjustable clearance.

[0005] The adjustable clearance high-strength steel stamping die device provided in this application adopts the following technical solution:

[0006] An adjustable clearance high-strength steel stamping die device includes an upper die base and a lower die base. The bottom of the upper die base is provided with a stamping seat, the bottom of the stamping seat is provided with a stamping head, the top of the lower die base is provided with a die cavity, and the outer side of the stamping head is provided with a filling component.

[0007] The filling assembly includes an adjustment unit and an installation unit. The adjustment unit includes a filling block. The outer wall of the mold cavity is provided with multiple fixing strips. The structure of the filling block is adapted to the structure of the fixing strips. The filling block is used to fill the gap between the punch head and the mold cavity.

[0008] Furthermore, a mounting seat is provided on one side of the stamping head, the top of the filling block is slidably connected to the inner wall of the mounting seat, a telescopic rod is provided between the filling block and the mounting seat, and a spring is sleeved on the outer wall of the telescopic rod.

[0009] Furthermore, one side of the filling block is inclined, and one side of each of the multiple fixing strips is also inclined.

[0010] The above technical solution can dynamically adjust the gap between the stamping head and the die cavity according to the actual situation, ensuring that a suitable gap size is maintained in different stamping stages, thereby improving the dimensional accuracy and shape accuracy of the stamped parts.

[0011] Furthermore, the mounting unit includes multiple mounting slots, which are respectively opened around the stamping head. Each mounting slot has a connecting slot at its bottom, and the mounting slot and the connecting slot are connected.

[0012] Furthermore, a connecting block is fixedly connected to one side of the mounting base, and a locking block is fixedly connected to one side of the connecting block. The structure of the mounting groove is adapted to the structure of the locking block, and the structure of the connecting block is adapted to the structure of the connecting groove.

[0013] Furthermore, a shielding block is inserted into one side of each mounting slot and connecting slot.

[0014] Furthermore, the bottom of the stamping head is provided with multiple bolts, and each locking block is connected to the corresponding locking block by two corresponding bolts.

[0015] Furthermore, a cylinder is provided between the upper mold base and the lower mold base, and the number of cylinders is set to multiple.

[0016] The above technical solution allows for the installation of a filling block on a designated side of the stamping head, based on specific material deformation and clearance adjustment requirements. This enables flexible handling of various deformation conditions and improves the adaptability of the mold.

[0017] In summary, this application includes at least one of the following beneficial technical effects:

[0018] (1) This application can dynamically adjust the gap between the stamping head and the mold cavity according to the actual situation by filling the component, so as to ensure that the appropriate gap size can be maintained in different stamping stages, thereby improving the dimensional accuracy and shape accuracy of the stamped parts. The gap can be adjusted in real time to avoid the accumulation of errors and ensure the quality stability of each stamped part. The filling component can ensure that the gap is always kept within a reasonable range, reduce the wear and scratches on the mold surface, and eliminate the need for machine downtime operation, which greatly improves production efficiency and extends the service life of the mold.

[0019] (2) The application can install a filling block on a designated side of the stamping head according to the specific material deformation and gap adjustment requirements through the installation unit. This can flexibly deal with various different deformation conditions, improve the adaptability of the mold, and select different installation positions according to actual needs. This flexibility enables the mold to adapt to different stamping tasks, improves the versatility of the mold, and is simple and quick to operate, saving manpower and material costs. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this application;

[0021] Figure 2 This is a bottom view of the overall structure of the stamping head in this application;

[0022] Figure 3 This is a schematic diagram of the overall structure of the filling block and the stamping head in this application;

[0023] Figure 4 This is a schematic diagram of the internal structure of the filling block and mounting base in this application;

[0024] Figure 5 This is a schematic diagram of the overall structure of the lower mold base in this application.

[0025] Explanation of reference numerals in the attached drawings: 1. Upper mold base; 2. Lower mold base; 3. Stamping base; 4. Stamping head; 5. Filler block; 6. Mounting base; 7. Telescopic rod; 8. Spring; 9. Mold cavity; 10. Fixing strip; 11. Mounting groove; 12. Connecting groove; 13. Locking block; 14. Connecting block; 15. Bolt; 16. Blocking block; 17. Cylinder. Detailed Implementation

[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0027] Reference Figures 1-5 An adjustable gap high-strength steel stamping die device includes an upper die base 1 and a lower die base 2. The bottom of the upper die base 1 is provided with a stamping seat 3, the bottom of the stamping seat 3 is provided with a stamping head 4, the top of the lower die base 2 is provided with a die cavity 9, and the outer side of the stamping head 4 is provided with a filling component.

[0028] The filling assembly includes an adjustment unit and an installation unit. The adjustment unit includes a filling block 5. The outer wall of the mold cavity 9 is provided with multiple fixing strips 10. The structure of the filling block 5 is adapted to the structure of the fixing strips 10. The filling block 5 is used to fill the gap between the stamping head 4 and the mold cavity 9.

[0029] Reference Figures 1-5 A mounting base 6 is provided on one side of the stamping head 4. The top of the filling block 5 is slidably connected to the inner wall of the mounting base 6. A telescopic rod 7 is provided between the filling block 5 and the mounting base 6. A spring 8 is sleeved on the outer wall of the telescopic rod 7. One side of the filling block 5 is inclined. One side of the multiple fixing strips 10 is also inclined. A cylinder 17 is provided between the upper die base 1 and the lower die base 2. The number of cylinders 17 is set to multiple.

[0030] The gap between the punch head 4 and the mold cavity 9 can be adjusted by filling the component. Specifically, during the punching process, if significant deformation of the material in the length direction is observed, requiring adjustment of the gap in that direction, the filling component is first installed in the direction where the gap needs adjustment. Then, cylinder 17 is activated. Multiple cylinders 17 provide relatively stable power. The function of cylinder 17 is to move the upper mold base 1, thereby changing the relative position between the punch head 4 and the mold cavity 9. Since a mounting base 6 is provided on one side of the punch head 4, the top of the filling block 5 is connected to the mounting base 6. The inner wall of the seat 6 is slidably connected, and a telescopic rod 7 and a spring 8 are provided between the filling block 5 and the mounting seat 6. When the cylinder 17 drives the upper mold seat 1 to move, it will drive the punch head 4 and the mounting seat 6 to move together. The movement of the mounting seat 6 will cause the filling block 5 to be squeezed by the fixing strip 10 on the outer wall of the mold cavity 9. During this process, the filling block 5 will gradually move towards the gap between the punch head 4 and the mold cavity 9 under the squeezing of the fixing strip 10, so that the filling block 5 can fill the gap between the punch head 4 and the mold cavity 9, thereby realizing the adjustment of the gap between the punch head 4 and the mold cavity 9.

[0031] The filling component can dynamically adjust the gap between the stamping head 4 and the mold cavity 9 according to the actual situation, ensuring that the appropriate gap size is maintained in different stamping stages, thereby improving the dimensional and shape accuracy of the stamped parts. The gap can be adjusted in real time to avoid the accumulation of errors and ensure the stable quality of each stamped part. Moreover, the filling component can ensure that the gap is always kept within a reasonable range, reducing wear and scratches on the mold surface. No machine downtime is required, which greatly improves production efficiency and extends the service life of the mold.

[0032] Reference Figures 1-5The mounting unit includes multiple mounting slots 11, which are respectively opened around the stamping head 4. Each mounting slot 11 has a connecting slot 12 at its bottom, and the mounting slot 11 and the connecting slot 12 are connected. A connecting block 14 is fixedly connected to one side of the mounting base 6, and a locking block 13 is fixedly connected to one side of the connecting block 14. The structure of the mounting slot 11 is adapted to the structure of the locking block 13, and the structure of the connecting block 14 is adapted to the structure of the connecting slot 12. A blocking block 16 is inserted into one side of each mounting slot 11 and the connecting slot 12. Multiple bolts 15 are provided at the bottom of the stamping head 4, and each locking block 13 is connected to the corresponding locking block 13 by two corresponding bolts 15.

[0033] The installation unit allows for the installation of a filler block 5 on a designated side of the stamping head 4 as needed. The specific operation involves first determining the side of the stamping head 4 where the filler block 5 needs to be installed, based on the material deformation during stamping and the requirements for gap adjustment. Then, the connecting block 14 of the mounting base 6 is aligned with the mounting groove 11 of the stamping head 4. The locking block 13 on one side of the connecting block 14 is aligned with the mounting groove 11. Since the structure of the mounting groove 11 is compatible with the structure of the locking block 13, and the structure of the connecting block 14 is compatible with the structure of the connecting groove 12, the connecting block 14 is first inserted into the connecting groove 12, then moved downwards to allow it to slide along the connecting groove 12. Finally, the locking block 13 is fixed from the bottom using two bolts 15, thus achieving the installation of the filler block 5.

[0034] The installation unit allows for adjustments based on specific material deformation and clearance requirements. A filling block 5 is installed on a designated side of the stamping head 4, enabling flexible handling of various deformation conditions and improving the mold's adaptability. Different installation positions can be selected according to actual needs. This flexibility allows the mold to adapt to different stamping tasks, enhancing its versatility. Furthermore, it is simple and quick to operate, saving manpower and material costs.

[0035] By setting a shielding block 16 inside the mounting slot 11 when not in use, debris can be prevented from entering the mounting slot 11, keeping the mounting area clean, facilitating subsequent installation operations, and extending the service life of the mounting unit.

[0036] Working principle: During the stamping process, if the material is found to have large deformation in the length direction and it is necessary to adjust the gap in the length direction, firstly, a filling component is installed in the direction where the gap needs to be adjusted, and then cylinder 17 is activated. The setting of multiple cylinders 17 can provide relatively stable power. The function of cylinder 17 is to drive the upper die base 1 to move, thereby changing the relative position between the stamping head 4 and the die cavity 9. Since there is a mounting seat 6 on one side of the stamping head 4, the top of the filling block 5 is slidably connected to the inner wall of the mounting seat 6, and there is a telescopic rod 7 and a spring 8 between the filling block 5 and the mounting seat 6. When the cylinder 17 drives the upper die base 1 to move, it will drive the stamping head 4 and the mounting seat 6 to move together. The movement of the mounting seat 6 will cause the filling block 5 to be squeezed by the fixing strip 10 on the outer wall of the die cavity 9. In this process, the filling block 5 will gradually move towards the gap between the stamping head 4 and the die cavity 9 under the squeezing of the fixing strip 10, so that the filling block 5 can fill the gap between the stamping head 4 and the die cavity 9, thereby realizing the adjustment of the gap between the stamping head 4 and the die cavity 9.

[0037] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-strength steel stamping die device with adjustable clearance, comprising an upper die base (1) and a lower die base (2), characterized in that, The upper mold base (1) is provided with a stamping seat (3) at the bottom, and a stamping head (4) is provided at the bottom of the stamping seat (3). The lower mold base (2) is provided with a mold cavity (9) at the top, and a filling component is provided on the outside of the stamping head (4). The filling component includes an adjustment unit and an installation unit. The adjustment unit includes a filling block (5). The outer wall of the mold cavity (9) is provided with multiple fixing strips (10). The structure of the filling block (5) is adapted to the structure of the fixing strips (10). The filling block (5) is used to fill the gap between the stamping head (4) and the mold cavity (9).

2. The adjustable clearance high-strength steel stamping die device according to claim 1, characterized in that: The stamping head (4) has a mounting seat (6) on one side. The top of the filling block (5) is slidably connected to the inner wall of the mounting seat (6). A telescopic rod (7) is provided between the filling block (5) and the mounting seat (6). A spring (8) is sleeved on the outer wall of the telescopic rod (7).

3. The adjustable clearance high-strength steel stamping die device according to claim 1, characterized in that: The filling block (5) has an inclined side, and the fixing strips (10) also have an inclined side.

4. The adjustable clearance high-strength steel stamping die device according to claim 2, characterized in that: The installation unit includes multiple installation slots (11), which are respectively opened around the stamping head (4). Each installation slot (11) has a connecting slot (12) at its bottom, and the installation slot (11) and the connecting slot (12) are connected.

5. The adjustable clearance high-strength steel stamping die device according to claim 4, characterized in that: A connecting block (14) is fixedly connected to one side of the mounting base (6), and a locking block (13) is fixedly connected to one side of the connecting block (14). The structure of the mounting groove (11) is adapted to the structure of the locking block (13), and the structure of the connecting block (14) is adapted to the structure of the connecting groove (12).

6. The adjustable clearance high-strength steel stamping die device according to claim 4, characterized in that: A shielding block (16) is inserted into one side of each of the mounting slots (11) and connecting slots (12).

7. The adjustable clearance high-strength steel stamping die device according to claim 5, characterized in that: The bottom of the stamping head (4) is provided with multiple bolts (15), and each of the clamping blocks (13) is connected to the corresponding clamping block (13) by two corresponding bolts (15).

8. The adjustable clearance high-strength steel stamping die device according to claim 1, characterized in that: A cylinder (17) is provided between the upper mold base (1) and the lower mold base (2), and the number of cylinders (17) is set to multiple.

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