Secondary processing equipment for waste aluminum material

By introducing a rectangular spiral water chamber and an electric pusher-driven tube insertion system into the continuous aluminum ingot casting device, the problems of low cooling efficiency and scum impact were solved, enabling rapid solidification and high-purity processing of aluminum ingots.

CN223544085UActive Publication Date: 2025-11-14HENAN XINRUIJIA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422880892.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-14
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The existing continuous casting equipment for aluminum ingots has low cooling efficiency, resulting in slow solidification of aluminum ingots, and the slag and inclusions on the surface of the molten aluminum affect the purity and quality of the aluminum ingots.

Method used

The rectangular spiral water cavity design and electric push rod driven insertion system enable the cooling water to circulate inside the mold. Combined with the slag scraping mechanism, it removes slag and inclusions, improving cooling efficiency and ensuring the purity of aluminum ingots.

Benefits of technology

This technology enables rapid solidification of aluminum ingots, improves processing efficiency, and ensures the purity and quality of the aluminum ingots.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to secondary processing equipment for waste aluminum materials, which comprises a processing table, a rotary table, a vertical plate and a mounting table, four die bodies are coaxially mounted on the upper surface of each die body in an array manner, a rectangular spiral water cavity is formed in each die body, two connectors are mounted on the outer surface of each die body, and each connector is provided with a water inlet and a water outlet. The two connectors are connected with the two ends of the water cavity correspondingly, a first electric push rod is installed on the outer surface of the vertical plate on one side, the end portion of the telescopic end of the first electric push rod penetrates to the other side of the vertical plate and is provided with a transverse plate, and insertion pipes are installed on one sides of the two ends of the transverse plate correspondingly. The first electric push rod drives the two insertion pipes to be inserted into the two connectors on the outer surface of the mold body at the same time, then external cooling water can communicate with the interior of the water cavity, the purpose that the cooling water circularly flows in the water cavity is achieved, heat can be taken away in the cooling water flowing process, and therefore the purpose that an aluminum ingot is rapidly cooled and solidified is achieved; and the processing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum processing technology, specifically to a secondary processing equipment for waste aluminum materials. Background Technology

[0002] Waste aluminum, as a high-quality renewable resource, has significant economic and social benefits. Recycling waste aluminum offers numerous advantages, not only contributing to resource conservation and environmental protection but also generating substantial economic benefits, making it an important means of promoting a circular economy and sustainable development. In the secondary processing of waste aluminum, aluminum ingot casting equipment is needed to process the waste aluminum into aluminum ingots, facilitating storage and transportation; this is a crucial step in the reuse of waste aluminum.

[0003] Chinese patent CN221018587U discloses a continuous casting device for aluminum ingots. This device uses a processing table and an installation table, and sets the mold body in a circumferential distribution. This facilitates automatic injection processing of aluminum ingots without manual operation, thereby improving processing efficiency and reducing the risks of manual operation.

[0004] However, in the aforementioned patent, the cooling module is placed on the mounting platform, which is located above the mold body. There is a certain distance between the two, and the efficiency of air cooling is low, making it difficult to achieve rapid solidification of aluminum ingots, reducing processing efficiency. Furthermore, after the aluminum liquid is poured into the mold body, scum and inclusions usually float on the surface of the aluminum liquid, which will affect the purity and quality of the aluminum ingots. Utility Model Content

[0005] The purpose of this utility model is to provide a secondary processing equipment for waste aluminum materials, which effectively solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution.

[0007] A secondary processing device for waste aluminum includes a processing table, a turntable, a vertical plate, and a mounting platform. Four mold bodies are coaxially arrayed on the upper surface of the turntable. The interior of each mold body has a rectangular spiral water cavity. Two connectors are installed on the outer surface of each mold body, and the two connectors are respectively connected to the two ends of the water cavity. A first electric push rod is installed on the outer surface of one of the vertical plates. The end of the telescopic end of the first electric push rod extends through to the other side of the vertical plate and is connected to a horizontal plate. Insert pipes are installed on one side of both ends of the horizontal plate, and water pipes are connected to the other side of both ends of the horizontal plate. A slag scraping mechanism is provided below the mounting platform.

[0008] As can be seen, by driving the first electric push rod to simultaneously insert two tubes into the two connectors on the outer surface of the mold body, the external cooling water can then communicate with the interior of the water cavity, achieving the purpose of circulating the cooling water within the water cavity. During the flow of the cooling water, heat can be carried away, thus achieving the purpose of rapid cooling and solidification of the aluminum ingot, improving processing efficiency. Furthermore, through the setting of the slag scraping mechanism, after the aluminum liquid is injected into the mold body, the slag and inclusions on the surface of the aluminum liquid can be scraped off and collected, thereby ensuring the purity and quality of the aluminum ingot.

[0009] Furthermore, the slag scraping mechanism includes a second electric push rod installed on the top of the mounting platform, the end of the telescopic end of the second electric push rod extending through to the bottom of the mounting platform and a third electric push rod installed thereon, a material collection trough installed on the outside of the third electric push rod, and a scraper installed at the end of the telescopic end of the third electric push rod.

[0010] Furthermore, the inner wall of the connector has a beveled section, and a conical plug is slidably installed inside the connector to limit movement. The conical plug matches the beveled section, and there is a gap between the axial side of the conical plug and the inner wall of the connector. A spring is installed inside the connector, and the two ends of the spring abut against the inner wall of the connector and the conical plug, respectively. A perforated plate is installed at the end of the insertion tube, and a push rod is connected to the outer surface of the perforated plate.

[0011] Furthermore, the surface of the water pipe is provided with a corrugated hose, and the corrugated hose is installed between the vertical plate and the horizontal plate.

[0012] Furthermore, a limit rod is installed on the side of the horizontal plate facing away from the mold body, and the end of the limit rod extends through to the other side of the vertical plate.

[0013] Furthermore, a support base is installed at the bottom of the processing table, and mounting holes are provided at the four corners of the support base.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows.

[0015] 1. This utility model uses a first electric push rod to drive two insertion tubes to be simultaneously inserted into two connectors on the outer surface of the mold body. Then, external cooling water can be connected to the inside of the water cavity, and the cooling water can circulate inside the water cavity. During the flow of cooling water, heat can be carried away, thus achieving the purpose of rapid cooling and solidification of aluminum ingots and improving processing efficiency.

[0016] 2. By setting up a slag scraping mechanism, this utility model can scrape off and collect the slag and inclusions on the surface of the molten aluminum after it is injected into the mold body, thereby ensuring the purity and quality of the aluminum ingot. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a cross-sectional structural diagram of the mold body in this utility model;

[0019] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle;

[0020] Figure 4 This is a schematic diagram of the slag scraping mechanism in this utility model.

[0021] In the diagram: 100, processing table; 101, turntable; 102, mold body; 103, vertical plate; 104, mounting platform; 105, water cavity; 106, connector; 107, first electric push rod; 108, horizontal plate; 109, insert pipe; 110, water pipe; 200, slag scraping mechanism; 201, second electric push rod; 202, third electric push rod; 203, material receiving trough; 204, scraper; 300, inclined surface; 301, spring; 302, conical plug; 303, perforated plate; 304, push rod; 400, corrugated hose; 500, limit rod; 600, support base; 601, mounting hole. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection" and "installation" should be interpreted broadly. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. Furthermore, "connection" can be a direct connection or an indirect connection through an intermediate medium. "Fixed" means that the relative positional relationship remains unchanged after the connection. The directional terms mentioned in the embodiments of this utility model, such as "inner," "outer," "top," and "bottom," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of this utility model, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.

[0024] In this embodiment of the invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature.

[0025] Please see Figures 1-4 This utility model provides a secondary processing equipment for waste aluminum materials, including a processing table 100, a turntable 101, a vertical plate 103, and a mounting table 104. Four mold bodies 102 are coaxially arrayed on the upper surface of the turntable 102. The interior of each mold body 102 has a rectangular spiral water cavity 105. Two connectors 106 are installed on the outer surface of each mold body 102, and the two connectors 106 are respectively connected to the two ends of the water cavity 105. A first electric push rod 107 is installed on the outer surface of one side of the vertical plate 103. The end of the telescopic end of the first electric push rod 107 extends to the other side of the vertical plate 103 and is connected to a horizontal plate 108. One side of each end of the horizontal plate 108 is equipped with a tube 109, and the other side of each end of the horizontal plate 108 is connected to a water pipe 110. A slag scraping mechanism 200 is provided below the mounting table 104.

[0026] In use, molten aluminum is first injected into the mold body 102 through the injection module. Then, the slag scraping mechanism 200 scrapes off and collects the slag and inclusions on the surface of the molten aluminum. Next, the turntable 101 rotates 90 degrees, moving the mold body 102 containing the molten aluminum to the position of the corresponding insertion tube 109. Then, the first electric push rod 107 is activated, and its telescopic end moves the horizontal plate 108, causing the two insertion tubes 109 at its end to be simultaneously inserted into the two connectors 106. Then, the water pump (not shown in the figure) is activated, pumping external cooling water through the water pipe 110 into the water chamber 105 and circulating it. During the flow of the cooling water, heat is carried away, thus achieving the purpose of rapid cooling and solidification of the aluminum ingot, improving processing efficiency. It is worth noting that the rotation mechanism of the turntable 101 and the feeding mechanism in this application are consistent with the prior art. This application only solves the problems raised in the background art, so it will not be elaborated here.

[0027] Specifically, the slag scraping mechanism 200 includes a second electric push rod 201 mounted on the top of the mounting platform 104. The telescopic end of the second electric push rod 201 extends below the mounting platform 104 and is fitted with a third electric push rod 202. A receiving trough 203 is mounted on the outer side of the third electric push rod 202, and a scraper 204 is mounted on the telescopic end of the third electric push rod 202. When molten aluminum is injected into the mold body 102 through the injection module, the second electric push rod 201 is activated, causing the third electric push rod 202 to descend. During the descent of the third electric push rod 202, it drives the scraper 204 to extend outward. When the receiving trough 203 is flush with the side surface of the mold body 102 and the scraper 204 is on the upper surface of the mold body 102, the third electric push rod 202 is activated again, which drives the scraper 204 to retract. Thus, the slag and inclusions on the surface of the molten aluminum can be scraped off and collected in the receiving trough 203. Subsequently, the second electric push rod 201 drives the third electric push rod 202 to rise, which can avoid obstructing the rotation of the turntable 101.

[0028] Specifically, the inner wall of the connector 106 has a beveled portion 300. A conical plug 302 is slidably mounted inside the connector 106, and the conical plug 302 matches the beveled portion 300. A gap is left between the axial side of the conical plug 302 and the inner wall of the connector 106. A spring 301 is installed inside the connector 106, and both ends of the spring 301 abut against the inner wall of the connector 106 and the conical plug 302, respectively. A perforated plate 303 is installed at the end of the insertion tube 109, and the outer surface of the perforated plate 303 is connected to... When the insertion tube 109 is inserted into the connector 106, the push rod 304 at its end can push the conical plug 302 out from the inclined surface 300. At this time, cooling water can pass through the gap between the conical plug 302 and the inner wall of the connector 106, thereby achieving the purpose of circulation. When the insertion tube 109 is withdrawn from the connector 106, the compressed conical plug 302 pushes the conical plug 302 back to block the inclined surface 300, thus preventing the cooling water inside the water chamber 105 from flowing out and reducing the impact on the site environment. The inner wall of the connector 106 is provided with a limiting groove (not shown in the figure), and a limiting slider (not shown in the figure) is installed on the outer surface of the conical plug 302. The limiting slider is set in the limiting groove, which can realize the purpose of limiting and sliding installation of the conical plug 302.

[0029] Specifically, the surface of the water pipe 110 is provided with a corrugated hose 400, and the corrugated hose 400 is located between the vertical plate 103 and the horizontal plate 108. The corrugated hose 400 enables the water pipe 110 to have telescopic capability, thereby ensuring that the first electric push rod 107 can drive the horizontal plate 108 to move back and forth.

[0030] Specifically, a limiting rod 500 is installed on the side of the horizontal plate 108 facing away from the mold body 102. The end of the limiting rod 500 extends through to the other side of the vertical plate 103. By setting the limiting rod 500, the limiting effect on the horizontal plate 108 can be enhanced, ensuring that the horizontal plate 108 can drive the two insertion tubes 109 to be accurately inserted into the two connectors 106.

[0031] Specifically, a support base 600 is installed at the bottom of the processing table 100. Mounting holes 601 are provided at the four corners of the support base 600. Through the setting of the support base 600 and the mounting holes 601, bolts can be used to fix the device, ensuring the stability and safety of the device during use.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A secondary processing equipment for waste aluminum materials, comprising a processing table (100), a turntable (101), a vertical plate (103), and a mounting table (104), wherein four mold bodies (102) are coaxially arrayed on the upper surface of the turntable (101), characterized in that: The mold body (102) has a rectangular spiral water cavity (105) inside. Two connectors (106) are installed on the outer surface of the mold body (102), and the two connectors (106) are respectively connected to the two ends of the water cavity (105). A first electric push rod (107) is installed on the outer surface of one of the vertical plates (103). The end of the telescopic end of the first electric push rod (107) extends to the other side of the vertical plate (103) and is installed with a horizontal plate (108). Insert pipes (109) are installed on one side of both ends of the horizontal plate (108), and water pipes (110) are connected to the other side of both ends of the horizontal plate (108). A slag scraping mechanism (200) is provided below the mounting platform (104).

2. The secondary processing equipment for waste aluminum materials according to claim 1, characterized in that: The slag scraping mechanism (200) includes a second electric push rod (201) installed on the top of the mounting platform (104). The end of the telescopic end of the second electric push rod (201) extends through to the bottom of the mounting platform (104) and is equipped with a third electric push rod (202). A material collection trough (203) is installed on the outside of the third electric push rod (202), and a scraper (204) is installed at the end of the telescopic end of the third electric push rod (202).

3. The secondary processing equipment for waste aluminum materials according to claim 1, characterized in that: The inner wall of the connector (106) is provided with a beveled part (300). A conical plug (302) is slidably installed inside the connector (106) and the conical plug (302) matches the beveled part (300). A gap is left between the axial side of the conical plug (302) and the inner wall of the connector (106). A spring (301) is provided inside the connector (106). The two ends of the spring (301) abut against the inner wall of the connector (106) and the conical plug (302) respectively. A perforated plate (303) is installed at the end of the insertion tube (109). A push rod (304) is connected to the outer surface of the perforated plate (303).

4. The secondary processing equipment for waste aluminum materials according to claim 1, characterized in that: The surface of the water pipe (110) is provided with a corrugated hose (400), and the corrugated hose (400) is disposed between the vertical plate (103) and the horizontal plate (108).

5. The secondary processing equipment for waste aluminum materials according to claim 1, characterized in that: A limiting rod (500) is installed on the side of the horizontal plate (108) facing away from the mold body (102), and the end of the limiting rod (500) extends through to the other side of the vertical plate (103).

6. The secondary processing equipment for waste aluminum materials according to claim 1, characterized in that: The bottom of the processing table (100) is equipped with a support base (600), and mounting holes (601) are provided at the four corners of the support base (600).

Citation Information

Patent Citations

  • Aluminum ingot continuous casting device

    CN221018587U