Device for quickly installing ceiling cushion cotton

Abstract

The utility model discloses a device for quickly installing ceiling cushion cotton, and relates to the technical field of automobile ceiling cushion block pre-burying, the device comprises a pre-burying mechanism body, the pre-burying mechanism body comprises a three-axis air cylinder, the three-axis air cylinder is used for driving multi-direction movement, the output end of the three-axis air cylinder is fixedly connected with a fixing plate, and the output end of the three-axis air cylinder is fixedly connected with the fixing plate; a connecting groove is formed in the fixing plate, a connecting block is slidably connected into the connecting groove, meanwhile, a molded surface block is fixedly connected to the side, away from the connecting groove, of the connecting block, a first connecting screw hole is formed in the middle of one side of the fixing plate, and a second connecting screw hole is formed in the middle of one side of the connecting block. Original personnel operation is replaced through the designed pre-embedded pressure maintaining mechanism, accurate positioning of the ceiling cushion block is achieved, customer complaint and later reworking and repairing cost are reduced, the pre-embedded pressure maintaining mechanism is designed to be in a rotary type, and therefore the cushion block is pre-embedded faster and more accurately, in-line time is not occupied, and the assembling requirement of the cushion block is met.

Description

Technical Field

[0001] This utility model belongs to the field of automotive roof pad pre-embedding technology, specifically a device for quickly installing roof pad cotton. Background Technology

[0002] Ceiling padding, as an important sound insulation, heat insulation, and decorative material, plays an indispensable role in modern architecture, automobile manufacturing, and other industrial fields. It not only provides a comfortable indoor environment but also effectively reduces the impact of noise and temperature fluctuations on people's lives and work. With the advancement of technology and the continuous changes in the market, the materials, designs, and installation methods of ceiling padding are constantly being innovated and developed to meet the needs of different fields for high efficiency, environmental protection, aesthetics, and durability.

[0003] The existing technology has the following shortcomings: traditional manually pasted pads may fall off due to poor adhesion or external force during use, which not only affects the aesthetics of the vehicle, but may also pose a potential threat to driving safety. In addition, most of the pads are one piece and are not easy to disassemble. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art; to this end, the present invention proposes a device for quickly installing ceiling padding.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a device for quickly installing ceiling padding, comprising a pre-embedded mechanism body, the pre-embedded mechanism body comprising: a three-axis cylinder, the three-axis cylinder being used to drive multi-directional movement, a fixed plate being fixedly connected to the output end of the three-axis cylinder, a connecting groove being provided in the fixed plate, and a connecting block being slidably connected in the connecting groove, while a shaped block being fixedly connected to the side of the connecting block away from the connecting groove, a connecting thread hole one being provided in the middle of one side of the fixed plate, and a connecting thread hole two being provided in the middle of one side of the connecting block;

[0006] A connecting screw is located on one side of the connecting thread hole one. The connecting screw connects the connecting block to the connecting thread hole one through the connecting thread hole one and the connecting thread hole two.

[0007] A profiled base is fixedly connected to a three-axis cylinder on one side, and the profiled base is used to connect with the three-axis cylinder.

[0008] Preferably, the pre-embedded mechanism body further includes a support frame, which is used for support, and a push cylinder is fixedly connected to the inner side of the support frame;

[0009] A pin-locking limit lock is fixedly connected to one side of the push cylinder, and the pin-locking limit lock is used to limit the push cylinder.

[0010] A linear guide rail is fixedly connected to the inner side of the support frame and is used for guiding.

[0011] A slider is mounted on a linear guide rail, which is used to assist movement.

[0012] Preferably, the slider is fixed to the output end of the push cylinder, and the slider is slidably connected to the linear guide rail.

[0013] Preferably, a limiting rod is fixedly connected to the inner side of the support frame, and the limiting rod is located in the middle of the inner side of the support frame. The limiting rod is used to limit the slider.

[0014] Preferably, the support frame, push cylinder, pin limit lock, linear guide rail, slider, and limit rod are all provided in two sets and are arranged symmetrically.

[0015] Preferably, a connecting plate is fixedly connected to one side of the slider, and a rotary cylinder is fixedly connected to the lower surface of the connecting plate. At the same time, an optical axis is fixedly connected to the output end of the rotary cylinder, and a fixing block is fixedly connected to the side of the optical axis away from the rotary cylinder.

[0016] Preferably, the rotary cylinder, optical axis, and fixing block are all provided in two sets and are arranged symmetrically, and a connecting plate two is fixedly connected to one side of the fixing block.

[0017] Preferably, the lower surface of the connecting plate two is fixedly connected to the profile base, and the profile base, the three-axis cylinder, the fixing plate, and the profile block are all provided in multiple sets and arranged on the lower surface of the connecting plate two.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] (1) This utility model replaces the original manual operation by designing a pre-embedded pressure holding mechanism, which realizes the precise positioning of the roof pad block, reduces customer complaints and later rework and repair costs. The pre-embedded pressure holding mechanism is designed as a rotating type, so that the pad block is pre-embedded faster and more accurately, without taking up time on the line, and thus meets the assembly requirements.

[0020] (2) By rotating the connecting screw, the connecting screw is rotated along the connecting thread hole and the connecting block to be removed. Pulling the molded block, the molded block and the connecting block slide out along the connecting groove of the connecting thread hole, making the molded block easier to disassemble, easier to replace and remove, and allowing the molded block to be replaced as needed. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of a device for quickly installing ceiling padding according to the present invention;

[0022] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0023] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0024] Figure 4 This is a partial structural breakdown diagram of a device for quickly installing ceiling padding, which is part of this utility model.

[0025] In the diagram: 1. Support frame; 2. Push cylinder; 3. Pin limit lock; 4. Linear guide rail; 5. Slider; 6. Limit rod; 7. Connecting plate one; 8. Rotary cylinder; 9. Optical axis; 10. Fixing block; 11. Connecting plate two; 12. Profile base; 13. Three-axis cylinder; 14. Fixing plate; 15. Profile block; 16. Connecting groove; 17. Connecting block; 18. Connecting thread hole one; 19. Connecting thread hole two; 20. Connecting screw. Detailed Implementation

[0026] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Example

[0028] Please see Figure 1 - Figure 4 This application provides a device for quickly installing ceiling padding, including a pre-embedded mechanism body. The pre-embedded mechanism body includes a three-axis cylinder 13, which is used to drive multi-directional movement. A fixed plate 14 is fixedly connected to the output end of the three-axis cylinder 13. A connecting groove 16 is provided in the fixed plate 14, and a connecting block 17 is slidably connected in the connecting groove 16. Meanwhile, a profile block 15 is fixedly connected to the side of the connecting block 17 away from the connecting groove 16. A connecting thread hole 18 is provided in the middle of one side of the fixed plate 14, and a connecting thread hole 19 is provided in the middle of one side of the connecting block 17.

[0029] Connecting screw 20 is located on one side of connecting thread hole 18. Connecting screw 20 connects connecting block 17 to connecting thread hole 18 through connecting thread hole 18 and connecting thread hole 29.

[0030] A profiled base 12 is fixedly connected to a three-axis cylinder 13 on one side, and the profiled base 12 is used to connect with the three-axis cylinder 13.

[0031] It should be noted that its surface block 15 can be changed and replaced according to the required shape.

[0032] In this embodiment, preferably, the pre-embedded mechanism body also includes a support frame 1, which is used for support, and a push cylinder 2 is fixedly connected to the inner side of the support frame 1.

[0033] The pin limit lock 3 is fixedly connected to one side of the push cylinder 2 and is used to limit the push cylinder 2.

[0034] Linear guide rail 4 is fixedly connected to the inner side of support frame 1 and is used for guidance.

[0035] Slider 5 is mounted on linear guide rail 4, which is used to assist in movement.

[0036] It should be noted that the pin limit lock 3 can lock the push cylinder 2 and restrict the push cylinder 2.

[0037] In this embodiment, preferably, the slider 5 is fixed to the output end of the push cylinder 2, and the slider 5 is slidably connected to the linear guide rail 4.

[0038] In this embodiment, preferably, a limiting rod 6 is fixedly connected to the inner side of the support frame 1. The limiting rod 6 is located in the middle of the inner side of the support frame 1 and is used to limit the slider 5.

[0039] It should be noted that its support frame 1 is hollow inside and made of aluminum alloy, making it lightweight and easy to carry.

[0040] In this embodiment, preferably, the support frame 1, the push cylinder 2, the pin limit lock 3, the linear guide rail 4, the slider 5, and the limit rod 6 are all provided in two sets and are arranged symmetrically.

[0041] In this embodiment, preferably, a connecting plate 7 is fixedly connected to one side of the slider 5, and a rotary cylinder 8 is fixedly connected to the lower surface of the connecting plate 7. At the same time, an optical axis 9 is fixedly connected to the output end of the rotary cylinder 8, and a fixing block 10 is fixedly connected to the side of the optical axis 9 away from the rotary cylinder 8.

[0042] It should be noted that the optical axis 9 is made of solid steel, which can improve the stability of power transmission.

[0043] In this embodiment, preferably, two sets of rotary cylinder 8, optical axis 9, and fixing block 10 are provided and arranged symmetrically, and a connecting plate 11 is fixedly connected to one side of fixing block 10.

[0044] In this embodiment, preferably, the lower surface of the connecting plate 2 11 is fixedly connected to the profile base 12, and multiple sets of the profile base 12, the three-axis cylinder 13, the fixing plate 14, and the profile block 15 are arranged on the lower surface of the connecting plate 2 11.

[0045] It should be noted that the push cylinder 2, the rotary cylinder 8, and the triaxial cylinder 13 are all electrically connected and coordinated and controlled by wireless signal transmission from a controller (not shown).

[0046] The working principle of this practical system is as follows: First, the car roof is transported to the designated glue application station, where a robot automatically completes the glue application, preparing for the subsequent pre-embedding of the padding blocks. Next, padding cotton is laid on the car roof, and employees outside the production line prepare for the pre-embedding of the padding blocks. A push cylinder 2 is set up, which drives the slider 5 to move upward along the linear guide rail 4. The slider 5, along with connecting plate 1 7, rotary cylinder 8, optical shaft 9, fixed block 10, connecting plate 2 11, molded base 12, three-axis cylinder 13, and fixed plate 14, moves upward, causing the entire mechanism to rise smoothly until the predetermined operating height is reached. After the mechanism reaches its position, rotary cylinder 8 is set up, and its output end rotates the optical shaft 9 and fixed block 10. The fixed block 10 rotates the connecting plate 2 11, and the connecting plate 2 11 rotates the molded base 12, three-axis cylinder 13, fixed plate 14, and molded base 14. Rotate the face block 15 to adjust it to a suitable angle or position for pre-embedding. After rotation, set the push cylinder 2 again to make the entire mechanism descend smoothly until the face block 15 is in close contact with the car roof padding, providing the necessary pressure and stability for the pre-embedding of the padding. After the face block 15 is in close contact with the roof, the mechanism maintains a certain pressure and time to ensure that the adhesive between the padding and the roof is fully cured, achieving the expected pre-embedding effect. After the pressure is maintained, push cylinder 2 is started again to raise the entire mechanism to the initial position, preparing for the next operation. Rotate the connecting screw 20, and the connecting screw 20 is rotated along the connecting thread hole 18 and the connecting block 17 to remove it. Pull the face block 15, and the face block 15, along with the connecting block 17, slides out along the connecting groove 16 of the connecting thread hole 18, making the face block 15 easier to disassemble, replace, and remove.

[0047] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A device for quickly installing ceiling padding, comprising a pre-embedded mechanism body, characterized in that, The pre-embedded mechanism body includes: a three-axis cylinder (13), which is used to drive multi-directional movement. The output end of the three-axis cylinder (13) is fixedly connected to a fixing plate (14). A connecting groove (16) is provided in the fixing plate (14), and a connecting block (17) is slidably connected in the connecting groove (16). Meanwhile, a profile block (15) is fixedly connected to the side of the connecting block (17) away from the connecting groove (16). A connecting thread hole one (18) is provided in the middle of one side of the fixing plate (14), and a connecting thread hole two (19) is provided in the middle of one side of the connecting block (17). A connecting screw (20) is located on one side of the connecting thread hole one (18). The connecting screw (20) connects the connecting block (17) to the connecting thread hole one (18) through the connecting thread hole one (18) and the connecting thread hole two (19). A profiled base (12) is fixedly connected on one side to a three-axis cylinder (13). The profiled base (12) is used to connect with the three-axis cylinder (13).

2. The device for quickly installing ceiling padding according to claim 1, characterized in that, The pre-embedded mechanism body also includes a support frame (1), which is used for support, and a push cylinder (2) is fixedly connected to the inner side of the support frame (1); A pin-locking limit lock (3) is fixedly connected to one side of the push cylinder (2) and is used to limit the push cylinder (2). Linear guide rail (4), which is fixedly connected to the inner side of the support frame (1), and is used for guidance; A slider (5) is mounted on a linear guide rail (4) for assisting movement.

3. The device for quickly installing ceiling padding according to claim 2, characterized in that, The slider (5) is fixed to the output end of the push cylinder (2), and the slider (5) is slidably connected to the linear guide rail (4).

4. The device for quickly installing ceiling padding according to claim 3, characterized in that, A limiting rod (6) is fixedly connected to the inner side of the support frame (1). The limiting rod (6) is located in the middle of the inner side of the support frame (1) and is used to limit the slider (5).

5. The device for quickly installing ceiling padding according to claim 4, characterized in that, The support frame (1), push cylinder (2), pin limit lock (3), linear guide rail (4), slider (5), and limit rod (6) are all provided in two sets and are arranged symmetrically.

6. The device for quickly installing ceiling padding according to claim 5, characterized in that, A connecting plate (7) is fixedly connected to one side of the slider (5), and a rotary cylinder (8) is fixedly connected to the lower surface of the connecting plate (7). At the same time, an optical axis (9) is fixedly connected to the output end of the rotary cylinder (8), and a fixing block (10) is fixedly connected to the side of the optical axis (9) away from the rotary cylinder (8).

7. The device for quickly installing ceiling padding according to claim 6, characterized in that, The rotary cylinder (8), optical axis (9), and fixing block (10) are all provided in two sets and are arranged symmetrically. A connecting plate (11) is fixedly connected to one side of the fixing block (10).

8. The device for quickly installing ceiling padding according to claim 7, characterized in that, The lower surface of the connecting plate 2 (11) is fixed to the profile base (12). The profile base (12), the three-axis cylinder (13), the fixing plate (14), and the profile block (15) are all provided in multiple sets and arranged on the lower surface of the connecting plate 2 (11).

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