Rapid tooth aligning equipment

Abstract

The utility model discloses rapid tooth aligning equipment, which belongs to the technical field of precise intermediate shaft tooth aligning and is technically characterized by comprising a main body component, a gear positioning component, a gear shaft positioning component and a clamping component. According to the gear aligning device, when gear aligning operation is carried out on a gear and a gear shaft, the gear can be firstly arranged on the hydraulic ejector pin and is positioned through the placing plate, the gear shaft is arranged on the supporting piece and is positioned through the pressing block, and then the servo motor can be started to drive the gear to move slowly, so that gear aligning operation is carried out on the gear and the gear shaft. When the gear is driven to move to the position over the gear shaft, the hydraulic tailstock can be started at the moment, so that the gear is arranged on the gear shaft, then the angle of the gear can be adjusted through the positioning auxiliary part, after the gear is adjusted to the proper position, the angle is fixed through the limiting device, and then tooth alignment operation can be conducted.

Description

Technical Field

[0001] This utility model belongs to the field of precision intermediate shaft gear setting technology, specifically relating to a rapid gear setting device. Background Technology

[0002] Gear setting machines, used for installing and positioning gears and gear shafts at angles, are widely used and come in various types and shapes. They are particularly prevalent in the automotive intermediate shaft assembly industry. High precision, labor savings, and rapid assembly are the most important characteristics of these machines.

[0003] Currently, gear-setting machines used for intermediate shafts have complex structures, limited product variety, and cumbersome processes. With varying vehicle models, workers need to adjust too many positions during production, making it difficult to quickly and effectively adjust the mechanism for production. Furthermore, the required precision and positional accuracy are insufficient, and the equipment is limited by its simplistic nature. Therefore, we propose a rapid gear-setting device to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a rapid tooth alignment device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rapid gear alignment device includes a main body assembly, on which a gear positioning assembly and a gear shaft positioning assembly are mounted. The gear positioning assembly is positioned directly above the gear shaft positioning assembly, and a snap-fit ​​assembly is provided on the gear shaft positioning assembly.

[0007] The gear positioning assembly includes a sliding plate, a hydraulic tailstock, a hydraulic ejector pin, and a gear. The sliding plate is disposed on the main body assembly, the hydraulic tailstock is mounted on the sliding plate, the hydraulic ejector pin is mounted on the telescopic end of the hydraulic tailstock, and the gear is disposed on the hydraulic ejector pin.

[0008] The gear shaft positioning assembly includes a connecting plate, a gear shaft, a drive motor, a pressing block, and a support member. The connecting plate is disposed on the main body assembly, the support member is mounted on the connecting plate, the drive motor is mounted on the support member, the pressing block is mounted on the output end of the drive motor, the gear shaft is disposed on the support member, and the pressing block engages the gear shaft downwards.

[0009] The gear is positioned directly above the gear shaft, which has a hollowed-out center.

[0010] Preferably, the main component includes a base, a tooling quick-change unit, a bracket, and a track. The bracket is mounted on the base, the tooling quick-change unit and the bracket are both mounted on the bracket, the track is located above the tooling quick-change unit, and the sliding plate is slidably mounted on the track.

[0011] Preferably, the main component further includes a servo motor and a lead screw. The lead screw is mounted on the bracket and threadedly connected to the sliding plate. The servo motor is mounted on the base and its output end is connected to the lead screw.

[0012] Preferably, the gear positioning assembly further includes a mounting plate, a fixing member, and a placement plate. The mounting plate is disposed on the sliding plate, the fixing member is mounted on the mounting plate, the placement plate is mounted on the fixing member, and the gear is placed on the placement plate.

[0013] Preferably, the gear shaft positioning assembly further includes a positioning auxiliary component, a hydraulic chuck, a connecting ring, and a limiting device. Two limiting devices are provided, and both limiting devices are mounted on the connecting plate. The connecting ring is located between the two limiting devices. The hydraulic chuck is located on the connecting ring, and the positioning auxiliary component is located on the hydraulic chuck.

[0014] Preferably, the support member includes a support portion and a placement portion, the support portion is mounted on the connecting plate, the placement portion is mounted on the support portion, and the gear shaft is placed on the placement portion.

[0015] Preferably, the snap-fit ​​assembly includes a telescopic tailstock, a telescopic component, a mounting rod, and a snap-fit ​​rod. The mounting rod is mounted on the support portion, the telescopic tailstock is mounted on the mounting rod, the telescopic component is mounted on the telescopic end of the telescopic tailstock, and the snap-fit ​​rod is mounted on the telescopic component. The snap-fit ​​rod passes through and extends out of the surface of the support portion.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. When performing rapid gear and gear shaft alignment, the gear can be first placed on the hydraulic jack and the gear shaft on the support. Then, the gear shaft can be pressed downwards by the pressing block to stably position it on the support. After that, the gear can be slowly moved downwards and placed on the gear shaft. The angle of the gear can be fixed by the snap-fit ​​assembly to facilitate subsequent gear alignment. Through the combined use of the gear positioning assembly, gear shaft positioning assembly, and snap-fit ​​assembly, the gear and gear shaft can be quickly aligned.

[0018] 2. By setting the gear positioning component and the gear shaft positioning component on the main body component, the position of the gear positioning component can be adjusted through the main body component. During gear setting operations, the gear positioning component can be moved slowly through the main body component, thereby enabling efficient gear setting operations. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a first partial perspective view of the present invention;

[0021] Figure 3 This is a second partial perspective view of the present invention;

[0022] Figure 4 This is a third partial perspective view of the present invention;

[0023] Figure 5 This is a fourth partial perspective view of the present invention;

[0024] Figure 6 This is a partial sectional view of the present invention.

[0025] In the diagram: 1. Main component; 11. Base; 12. Servo motor; 13. Quick-change tooling; 14. Bracket; 15. Rail; 16. Lead screw; 2. Gear positioning assembly; 21. Sliding plate; 22. Hydraulic tailstock; 23. Hydraulic ejector pin; 24. Mounting plate; 25. Fixing component; 26. Placement plate; 27. Gear; 3. Gear shaft positioning assembly; 31. Positioning auxiliary component; 32. Hydraulic chuck; 33. Connecting ring; 34. Connecting plate; 35. Limiting device; 36. Gear shaft; 37. Drive motor; 38. Pressing block; 39. Support component; 391. Support part; 392. Placement part; 4. Snap-fit ​​assembly; 41. Telescopic tailstock; 42. Telescopic component; 43. Mounting rod; 44. Snap-fit ​​rod. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-6 This utility model provides a rapid gear alignment device, including a main body component 1, on which a gear positioning component 2 and a gear shaft positioning component 3 are mounted. The gear positioning component 2 is located directly above the gear shaft positioning component 3, and a snap-fit ​​component 4 is provided on the gear shaft positioning component 3.

[0028] The gear positioning assembly 2 includes a sliding plate 21, a hydraulic tailstock 22, a hydraulic ejector pin 23, and a gear 27. The sliding plate 21 is disposed on the main body assembly 1, the hydraulic tailstock 22 is mounted on the sliding plate 21, the hydraulic ejector pin 23 is mounted on the telescopic end of the hydraulic tailstock 22, and the gear 27 is disposed on the hydraulic ejector pin 23.

[0029] The gear shaft positioning assembly 3 includes a connecting plate 34, a gear shaft 36, a drive motor 37, a pressing block 38, and a support member 39. The connecting plate 34 is disposed on the main body assembly 1, the support member 39 is mounted on the connecting plate 34, the drive motor 37 is mounted on the support member 39, the pressing block 38 is mounted on the output end of the drive motor 37, the gear shaft 36 is disposed on the support member 39, and the pressing block 38 engages the gear shaft 36 downwards.

[0030] Gear 27 is positioned directly above gear shaft 36, which has a hollowed-out center.

[0031] Specifically, when aligning gear 27 and gear shaft 36, gear shaft 36 can be frozen at -40 degrees Celsius for at least 24 hours. During this time, it can be clamped by pressing block 38 and support member 39, preventing gear shaft 36 from deflecting during subsequent alignment. Then, gear 27 is heated at 230 degrees Celsius for 3 hours and placed on placement plate 26. This effectively saves time during overall assembly and restricts the orientation of gear 27 beforehand, preventing incorrect installation. During alignment, the hydraulic tailstock 22 can be activated, causing the hydraulic ejector pin 23 to extend and retract, thus moving gear 27 slightly up and down. This slight up and down movement serves as the mounting of gear 27 onto gear shaft 36. In use, the overall position of the sliding plate 21 can be adjusted to allow the gear 27 to descend slowly, thereby allowing the gear positioning component 2 and the gear shaft positioning component 3 to slowly come into contact. This shortens the distance between the gear 27 and the gear shaft 36, facilitating subsequent gear alignment. During gear alignment, the drive motor 37 is placed on the support 39. The drive motor 37 is then started to rotate the pressing block 38. When the pressing block 38 rotates to directly above the gear shaft 36, it will press down on the gear shaft 36, thus stabilizing its position. The gear shaft 36 is hollow inside, allowing the hydraulic ejector pin 23 to pass through it, facilitating the subsequent installation of the gear 27 onto the gear shaft 36.

[0032] In this embodiment, the main component 1 includes a base 11, a tooling quick change part 13, a bracket 14 and a track 15. The bracket 14 is installed on the base 11, and both the tooling quick change part 13 and the bracket 14 are installed on the bracket 14. The track 15 is located above the tooling quick change part 13, and the sliding plate 21 is slidably disposed on the track 15.

[0033] Specifically, in actual use, the base 11 allows the device to be set up stably, and by setting a bracket 14 on the base 11 and installing a track 15 on the bracket 14, the sliding plate 21 can slide on the track 15, thereby enabling the sliding plate 21 to move stably. In addition, a tooling quick change point 13 is set on the bracket 14, which facilitates the quick change of tooling when completing the subsequent gear setting operation.

[0034] In this embodiment, the main component 1 also includes a servo motor 12 and a lead screw 16. The lead screw 16 is mounted on the bracket 14 and is threadedly connected to the sliding plate 21. The servo motor 12 is mounted on the base 11 and the output end of the servo motor 12 is connected to the lead screw 16.

[0035] Specifically, in order to enable the sliding plate 21 to move up and down during use, the lead screw 16 can be threadedly connected to the sliding plate 21, and a servo motor 12 is set on the base 11. The output end of the servo motor 12 is connected to the lead screw 16, so that the lead screw 16 can be rotated, thereby controlling the lifting and lowering of the sliding plate 21.

[0036] In this embodiment, the gear positioning assembly 2 further includes a mounting plate 24, a fixing member 25, and a placement plate 26. The mounting plate 24 is disposed on the sliding plate 21, the fixing member 25 is mounted on the mounting plate 24, the placement plate 26 is mounted on the fixing member 25, and the gear 27 is placed on the placement plate 26.

[0037] Specifically, when positioning the gear 27, a mounting plate 24 can be slidably mounted on the sliding plate 21, and a fixing member 25 can be mounted on the mounting plate 24. A placement plate 26 can be rotatably mounted on the fixing member 25. At this time, the gear 27 can be placed on the placement plate 26, so that the gear 27 can be stably positioned. When performing gear setting operations, the placement plate 26 can be rotated to release the placement of the gear 27, and the gear 27 can then be mounted on the gear shaft 36.

[0038] In this embodiment, the gear shaft positioning assembly 3 further includes a positioning auxiliary component 31, a hydraulic chuck 32, a connecting ring 33, and a limiting device 35. There are two limiting devices 35, and both limiting devices 35 are installed on the connecting plate 34. The connecting ring 33 is located between the two limiting devices 35. The hydraulic chuck 32 is located on the connecting ring 33, and the positioning auxiliary component 31 is located on the hydraulic chuck 32.

[0039] Specifically, during gear setting, the gear 27 can be fixedly engaged by the positioning auxiliary component 31. During gear setting, the angle of the gear 27 can be adjusted by rotating the positioning auxiliary component 31, thus facilitating the gear setting operation. In use, the positioning auxiliary component 31 can be placed on the hydraulic chuck 32, and the hydraulic chuck 32 can be connected to the connecting ring 33. The connecting ring 33 is placed between the two limiting devices 35. After the angle of the gear 27 is determined, the angle of the connecting ring 33 can be limited by the two connecting plates 34, thereby preventing the gear 27 from deflecting.

[0040] In this embodiment, the support member 39 includes a support portion 391 and a placement portion 392. The support portion 391 is mounted on the connecting plate 34, the placement portion 392 is mounted on the support portion 391, and the gear shaft 36 is placed on the placement portion 392.

[0041] Specifically, in order to facilitate the placement of the gear shaft 36 during use, a placement part 392 is provided on the support part 391. By placing the gear shaft 36 on the placement part 392, it is easier to position the gear shaft 36 subsequently.

[0042] In this embodiment, the snap-fit ​​assembly 4 includes a telescopic tailstock 41, a telescopic component 42, a mounting rod 43, and a snap-fit ​​rod 44. The mounting rod 43 is mounted on the support portion 391, the telescopic tailstock 41 is mounted on the mounting rod 43, the telescopic component 42 is mounted on the telescopic end of the telescopic tailstock 41, and the snap-fit ​​rod 44 is mounted on the telescopic component 42. The snap-fit ​​rod 44 penetrates and extends out of the surface of the support portion 391.

[0043] Specifically, when positioning the gear shaft 36, the telescopic tailstock 41 can drive the telescopic component 42 to extend and retract, thereby controlling the extension and retraction of the locking rod 44. At this time, the locking rod 44 is inserted into the tooth gap of the gear shaft 36, thereby limiting the angle of the gear shaft 36 and preventing the angle of the gear shaft 36 from deflecting during subsequent positioning.

[0044] The working principle and usage process of this utility model are as follows: When performing gear matching operations on gear 27 and gear shaft 36, gear 27 can first be placed on hydraulic ejector pin 23 and positioned by placement plate 26. Gear shaft 36 can be placed on support member 39 and positioned by pressing block 38. Then, servo motor 12 can be started to drive gear 27 to move slowly. When gear 27 is moved directly above gear shaft 36, hydraulic tailstock 22 can be started to set gear 27 on gear shaft 36. Then, the angle of gear 27 can be adjusted by positioning auxiliary member 31. After adjusting to a suitable position, the angle is fixed by limiting device 35, and then gear matching operations can be performed.

[0045] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rapid gear-aligning device, characterized in that: It includes a main body component (1), on which a gear positioning component (2) and a gear shaft positioning component (3) are mounted. The gear positioning component (2) is located directly above the gear shaft positioning component (3), and the gear shaft positioning component (3) is provided with a snap-fit ​​component (4). The gear positioning assembly (2) includes a sliding plate (21), a hydraulic tailstock (22), a hydraulic ejector pin (23), and a gear (27). The sliding plate (21) is disposed on the main body assembly (1), the hydraulic tailstock (22) is mounted on the sliding plate (21), the hydraulic ejector pin (23) is mounted on the telescopic end of the hydraulic tailstock (22), and the gear (27) is disposed on the hydraulic ejector pin (23). The gear shaft positioning assembly (3) includes a connecting plate (34), a gear shaft (36), a drive motor (37), a pressing block (38), and a support member (39). The connecting plate (34) is disposed on the main body assembly (1), the support member (39) is mounted on the connecting plate (34), the drive motor (37) is mounted on the support member (39), the pressing block (38) is mounted on the output end of the drive motor (37), the gear shaft (36) is disposed on the support member (39), and the pressing block (38) engages the gear shaft (36) downwards. The gear (27) is positioned directly above the gear shaft (36), and the gear shaft (36) has a hollowed-out center.

2. The rapid gear-aligning device according to claim 1, characterized in that: The main component (1) includes a base (11), a tooling quick change part (13), a bracket (14) and a track (15). The bracket (14) is installed on the base (11), the tooling quick change part (13) and the bracket (14) are both installed on the bracket (14), the track (15) is located above the tooling quick change part (13), and the sliding plate (21) is slidably disposed on the track (15).

3. The rapid gear-aligning device according to claim 2, characterized in that: The main component (1) also includes a servo motor (12) and a lead screw (16). The lead screw (16) is mounted on the bracket (14). The lead screw (16) and the sliding plate (21) are threaded together. The servo motor (12) is mounted on the base (11). The output end of the servo motor (12) is connected to the lead screw (16).

4. The rapid gear-aligning device according to claim 1, characterized in that: The gear positioning assembly (2) further includes a mounting plate (24), a fixing member (25), and a placement plate (26). The mounting plate (24) is disposed on the sliding plate (21), the fixing member (25) is mounted on the mounting plate (24), the placement plate (26) is mounted on the fixing member (25), and the gear (27) is placed on the placement plate (26).

5. The rapid gear-aligning device according to claim 1, characterized in that: The gear shaft positioning assembly (3) further includes a positioning auxiliary component (31), a hydraulic chuck (32), a connecting ring (33), and a limiting device (35). There are two limiting devices (35), and both limiting devices (35) are installed on the connecting plate (34). The connecting ring (33) is located between the two limiting devices (35). The hydraulic chuck (32) is located on the connecting ring (33). The positioning auxiliary component (31) is located on the hydraulic chuck (32).

6. The rapid gear-aligning device according to claim 1, characterized in that: The support member (39) includes a support part (391) and a placement part (392). The support part (391) is mounted on the connecting plate (34), the placement part (392) is mounted on the support part (391), and the gear shaft (36) is placed on the placement part (392).

7. A rapid gear-aligning device according to claim 6, characterized in that: The snap-fit ​​assembly (4) includes a telescopic tailstock (41), a telescopic component (42), a mounting rod (43), and a snap-fit ​​rod (44). The mounting rod (43) is mounted on the support (391), the telescopic tailstock (41) is mounted on the mounting rod (43), the telescopic component (42) is mounted on the telescopic end of the telescopic tailstock (41), and the snap-fit ​​rod (44) is mounted on the telescopic component (42). The snap-fit ​​rod (44) penetrates through and extends out of the surface of the support (391).

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