Pneumatic full-lamination variable polishing device for melt extrusion product

Abstract

The utility model discloses a melt extrusion product pneumatic full-fitting change polishing device which comprises polishing equipment, the bottom of the polishing equipment is installed on the surface of a transmission gear, a limiting track is arranged on the inner side of the transmission gear, and meanwhile the bottom of the limiting track is fixedly arranged on the surface of a product polishing table. A pneumatic motor is fixedly connected to the bottom of the product grinding table in a threaded mode, an output shaft of the pneumatic motor is fixedly connected with a driving gear, and the driving gear is movably installed in a containing hole formed in the surface of the product grinding table. According to the pneumatic full-lamination variable polishing device for the melt extrusion product, polishing equipment rotates, and 360-degree polishing work is conducted on a spherical product through a full-lamination polishing base; the full-fitting polishing seat is matched with the spherical injection molding part in appearance and can be well fitted with the surface of a product; and when circular motion grinding is carried out, it can be guaranteed that the grinding strength and angle of all points on the surface of a product are relatively uniform, and therefore high-precision grinding is achieved.

Description

Technical Field

[0001] This utility model relates to the field of polishing devices, specifically a pneumatic fully bonded variable polishing device for melt extrusion products. Background Technology

[0002] Melt extrusion is a processing technology that involves heating solid raw materials (such as plastics, rubber, metals, waxes, etc.) to above their melting point, causing them to molten; then, using devices such as screws and plungers to apply pressure, the molten material is extruded through a die of a specific shape to form a continuous profile or product with a certain shape and size.

[0003] The molten extrusion end connects to the mold gate, allowing molten material to enter the mold and produce spherical products. These spherical products require polishing using sandpaper. Selecting the appropriate grit sandpaper, generally starting with a coarser grit (e.g., 120-180 grit), allows for preliminary polishing of the ball's surface, removing obvious imperfections and uneven areas. If a large number of spherical products need polishing, this significantly reduces polishing efficiency, and purchasing a ball mill directly increases production costs. Utility Model Content

[0004] The purpose of this invention is to provide a pneumatic fully bonded variable polishing device for melt extrusion products, so as to solve the defects mentioned in the background art.

[0005] To achieve the above objectives, a pneumatic fully-fitting variable polishing device for melt extrusion products is provided, comprising a polishing device. The bottom of the polishing device is mounted on the surface of a transmission gear, and a limit rail is provided on the inner side of the transmission gear. The bottom of the limit rail is fixedly mounted on the surface of the product polishing table, and a pneumatic motor is screwed to the bottom of the product polishing table. The output shaft of the pneumatic motor is fixedly connected to a drive gear, and the drive gear is movably mounted inside a receiving hole opened on the surface of the product polishing table. The polishing device includes a fixing plate screwed to the surface of the transmission gear, and a polishing motor is fixedly mounted on the surface of the fixing plate through a unit. The output shaft of the polishing motor drives a rotating sleeve for fixed connection, and a fully-fitting polishing seat is screwed to the inside of the rotating sleeve.

[0006] Preferably, the dimensions of the transmission gear and the limiting track are matched, and the transmission gear is slidably disposed on the outer side of the circumference of the limiting track. At the same time, the axial cross-sections of the transmission gear and the limiting track are concentric circles.

[0007] Preferably, the dimensions of the transmission gear and the drive gear are matched, and the transmission gear and the drive gear are meshed together. The grinding equipment is driven to rotate by the transmission gear, the drive gear and the pneumatic motor.

[0008] Preferably, the surface of the fixing plate has two sets of adjustment ports, and the adjustment ports are rectangular. Both sets of adjustment ports are filled with studs, and both sets of studs are fixedly mounted on the surface of the transmission gear.

[0009] Preferably, the drive shaft of the grinding motor is fixedly connected to the coupling, and the end of the coupling is screwed to the fixed shaft, while the end of the fixed shaft is fixedly connected to the mounting base.

[0010] Preferably, a rotating sleeve is fixedly provided at the end of the mounting base, and four sets of screw holes are evenly opened on the inner wall of the rotating sleeve, while four sets of through holes are evenly opened on the fully fitted grinding base.

[0011] Preferably, both the rotating sleeve and the fully fitting grinding seat are hemispherical, and the fixing bolts pass through the through holes opened on the fully fitting grinding seat and are screwed into the screw holes opened on the inner wall of the rotating sleeve. At the same time, a spherical grinding space is opened inside the fully fitting grinding seat.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This utility model uses the output shaft of a pneumatic motor to drive a drive gear to rotate. The drive gear meshes with a transmission gear and drives the transmission gear to rotate slowly. At the same time, the grinding equipment rotates and performs 360-degree grinding on the spherical product through a fully fitted grinding seat. The fully fitted grinding seat is adapted to the shape of the spherical injection molded part and can fit the product surface well. When performing circumferential grinding, it can ensure that the grinding force and angle of each point on the product surface are relatively uniform, thereby achieving high-precision grinding.

[0014] 2. This utility model, by fully fitting the shape of the grinding seat, can avoid local over-grinding or under-grinding during the grinding process, and can effectively control the dimensional accuracy and surface roughness of the product; it can grind spherical products 360 degrees in one go; because the movement mode of the grinding seat is relatively regular, the operator can more easily control the grinding speed and rhythm, further improving grinding efficiency. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0017] Figure 2 for Figure 1 A bottom view;

[0018] Figure 3 for Figure 1 Top view;

[0019] Figure 4 for Figure 1 Rear view;

[0020] Figure 5 This is a schematic diagram of the grinding equipment.

[0021] The following are the labels in the diagram: 1. Grinding equipment; 11. Grinding motor; 12. Drive shaft; 13. Coupling; 14. Fixed shaft; 15. Mounting base; 16. Rotating sleeve; 17. Full-fit grinding base; 18. Fixing plate; 19. Adjustment port; 2. Transmission gear; 3. Limiting rail; 4. Drive gear; 5. Pneumatic motor; 6. Product grinding table. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "connection," "fixing," etc., should be interpreted broadly. For example, "fixing" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the meaning of "and / or" throughout the text includes three parallel solutions; for example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0026] Please see Figure 1-5 This utility model provides a pneumatic fully-fitting variable polishing device for melt extrusion products, including a polishing device 1. The bottom of the polishing device 1 is mounted on the surface of a transmission gear 2, and a limit rail 3 is provided on the inner side of the transmission gear 2. The bottom of the limit rail 3 is fixedly mounted on the surface of a product polishing table 6, and a pneumatic motor 5 is screwed to the bottom of the product polishing table 6. The output shaft of the pneumatic motor 5 is fixedly connected to a drive gear 4, and the drive gear 4 is movably mounted inside a receiving hole opened on the surface of the product polishing table 6. The polishing device 1 includes a fixing plate 18 screwed to the surface of the transmission gear 2, and a polishing motor 11 is fixedly mounted on the surface of the fixing plate 18 through a unit. The output shaft of the polishing motor 11 drives a rotating sleeve 16 for fixed connection, and a fully-fitting polishing seat 17 is screwed to the inside of the rotating sleeve 16.

[0027] Working Principle: The spherical product is fixed inside the fully fitted grinding base 17 by a clamp. The fully fitted grinding base 17 is driven to rotate via the rotating sleeve 16, drive shaft 12, coupling 13, fixed shaft 14, mounting base 15, and grinding motor 11, allowing for grinding of the outer circumference of the spherical product. Simultaneously, the external switch of the pneumatic motor 5 is activated, and the output shaft of the pneumatic motor 5 drives the drive gear 4 to rotate. The drive gear 4 meshes with the transmission gear 2, driving the transmission gear 2 to rotate slowly. At the same time, the grinding device 1 rotates, and the spherical product is ground 360 degrees via the fully fitted grinding base 17. The fully fitted grinding base 17 is adapted to the shape of the spherical injection molded part, enabling... It fits the product surface well; during circular motion grinding, it ensures relatively uniform grinding force and angle at all points on the product surface, thus achieving high-precision grinding; because the shape of the fully fitted grinding base 17 can avoid local over- or under-grinding during the grinding process, it can effectively control the dimensional accuracy and surface roughness of the product; it can grind spherical products 360 degrees in one go; compared with using traditional tools to grind the spherical surface bit by bit, this circular motion grinding method can cover the entire spherical surface, reducing grinding time; and because the movement of the grinding base is relatively regular, the operator can more easily control the grinding speed and rhythm, further improving grinding efficiency.

[0028] In a preferred embodiment, the dimensions of the transmission gear 2 and the limiting track 3 are matched, and the transmission gear 2 is slidably disposed on the outer circumference of the limiting track 3. At the same time, the axial cross-sections of the transmission gear 2 and the limiting track 3 are concentric circles.

[0029] The dimensions of the transmission gear 2 and the drive gear 4 are matched, and the transmission gear 2 and the drive gear 4 are meshed and connected. The grinding equipment 1 is driven to rotate by the transmission gear 2, the drive gear 4 and the pneumatic motor 5.

[0030] In a preferred embodiment, the surface of the fixing plate 18 is provided with two sets of adjustment ports 19, and the adjustment ports 19 are rectangular. At the same time, studs are inserted inside the two sets of adjustment ports 19, and the two sets of studs are fixedly mounted on the surface of the transmission gear 2.

[0031] The drive shaft 12 of the grinding motor 11 is fixedly connected to the coupling 13, and the end of the coupling 13 is screwed to the fixed shaft 14. At the same time, the end of the fixed shaft 14 is fixedly connected to the mounting base 15.

[0032] In a preferred embodiment, a rotating sleeve 16 is fixedly provided at the end of the mounting base 15, and four sets of screw holes are evenly provided on the inner wall of the rotating sleeve 16. At the same time, four sets of through holes are evenly provided on the fully fitted grinding base 17.

[0033] Both the rotating sleeve 16 and the fully fitting grinding base 17 are hemispherical, and the fixing bolts pass through the through holes opened on the fully fitting grinding base 17 and are screwed into the screw holes opened on the inner wall of the rotating sleeve 16. At the same time, the fully fitting grinding base 17 has a spherical grinding space inside.

[0034] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. A pneumatic fully bonded variable polishing device for melt extrusion products, comprising polishing equipment (1), characterized in that: The bottom of the polishing equipment (1) is mounted on the surface of the transmission gear (2), and a limit track (3) is provided on the inner side of the transmission gear (2). At the same time, the bottom of the limit track (3) is fixedly mounted on the surface of the product polishing table (6), and a pneumatic motor (5) is screwed to the bottom of the product polishing table (6). The output shaft of the pneumatic motor (5) is fixedly connected to the drive gear (4), and the drive gear (4) is movably mounted inside the receiving hole opened on the surface of the product polishing table (6). The polishing equipment (1) includes a fixing plate (18) screwed to the surface of the transmission gear (2), and a polishing motor (11) is fixedly mounted on the surface of the fixing plate (18) through the unit. At the same time, the output shaft of the polishing motor (11) drives the rotating sleeve (16) for fixed connection, and a fully fitted polishing seat (17) is screwed to the inside of the rotating sleeve (16).

2. The pneumatic fully bonded variable polishing device for melt extrusion products according to claim 1, characterized in that: The dimensions of the transmission gear (2) and the limiting track (3) are compatible, and the transmission gear (2) is slidably disposed on the outer side of the circumference of the limiting track (3). At the same time, the axial cross-sections of the transmission gear (2) and the limiting track (3) are concentric circles.

3. The pneumatic fully bonded variable polishing device for melt extrusion products according to claim 1, characterized in that: The dimensions of the transmission gear (2) and the drive gear (4) are matched, and the transmission gear (2) and the drive gear (4) are meshed and connected. The grinding equipment (1) is driven to rotate by the transmission gear (2), the drive gear (4) and the pneumatic motor (5).

4. The pneumatic fully bonded variable polishing device for melt extrusion products according to claim 1, characterized in that: The surface of the fixed plate (18) is provided with two sets of adjustment ports (19), and the adjustment ports (19) are rectangular. At the same time, studs are inserted inside the two sets of adjustment ports (19), and the two sets of studs are fixedly installed on the surface of the transmission gear (2).

5. The pneumatic fully bonded variable polishing device for melt extrusion products according to claim 1, characterized in that: The drive shaft (12) of the grinding motor (11) is fixedly connected to the coupling (13), and the end of the coupling (13) is screwed to the fixed shaft (14), while the end of the fixed shaft (14) is fixedly connected to the mounting base (15).

6. The pneumatic fully bonded variable polishing device for melt extrusion products according to claim 5, characterized in that: The mounting base (15) is fixedly provided with a rotating sleeve (16) at its end, and the inner wall of the rotating sleeve (16) is evenly provided with four sets of screw holes, while the fully fitted grinding base (17) is evenly provided with four sets of through holes.

7. The pneumatic fully bonded variable polishing device for melt extrusion products according to claim 6, characterized in that: Both the rotating sleeve (16) and the fully fitted grinding seat (17) are hemispherical, and the fixing bolts pass through the through holes opened on the fully fitted grinding seat (17) and are screwed into the screw holes opened on the inner wall of the rotating sleeve (16). At the same time, a spherical grinding space is opened inside the fully fitted grinding seat (17).

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