Automatic machining and assembling device for rotating shaft

By introducing placement slots, straightening components, and power components into the automatic shaft processing and assembly device, the automatic positioning and stabilization of the shaft is achieved, solving the problem of low positioning efficiency in the prior art and improving the preparation efficiency and ease of operation.

CN223545081UActive Publication Date: 2025-11-14XIAMEN TIANGONG INNOVATION TECH DEV CO LTD
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Patent Information

Application Number
CN202422984055.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-14
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing automatic machining and assembly equipment for rotating shafts is inefficient and prone to errors during the alignment of product positioning holes and positioning pins, which affects the production efficiency.

Method used

The design incorporates placement slots, correction components, pushing components, and power components on the placement block. Through automated correction and limiting, it enables rapid positioning and stabilization of the product, eliminating the need for manual calibration.

Benefits of technology

It improved product preparation efficiency, reduced worker workload, simplified operating procedures, and accelerated the preparation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of powder metallurgy product preparation, in particular to an automatic machining and assembling device for a rotating shaft, which comprises an operation table and a circular truncated cone, at least two placing blocks are arranged on the circular truncated cone around the central axis at equal intervals, and placing slots for placing products are formed in the placing blocks. Correcting assemblies used for straightening the positions of the products are arranged on the two sides in the containing groove position, and a pushing assembly used for pushing the products to move is arranged at one end of the containing groove position. According to the utility model, the placing slot for placing the product on the placing block is enlarged, so that the placing of the product is facilitated, the placing efficiency of workers is improved, then the final position of the product is corrected and limited by utilizing the pushing assembly and the correcting assembly, then the positioning column is driven by utilizing the power assembly to stabilize the product, and in the process, the product can be accurately positioned. No matter the product is placed or taken, compared with the structure in the prior art, the efficiency is improved, and the positioning holes and the positioning columns do not need to be clamped deliberately.
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Description

Technical Field

[0001] This utility model relates to an assembly device, and more particularly to an automatic processing and assembly device for rotating shafts, belonging to the field of powder metallurgy product preparation technology. Background Technology

[0002] In the field of powder metallurgy, ceramic fixtures are widely used in various processes, such as sintering, heat treatment, degreasing and pre-firing, and can be applied to parts with complex shapes, including shafts.

[0003] According to Chinese Patent Document CN 213135946U, a device for facilitating the installation of ceramic fixtures for powder metallurgy products is disclosed. The structure involves a powder metallurgy ceramic product comprising an integrally formed base and an extension; the extension has a through hole; the through hole is positioned above the upper surface of the base; the device for facilitating the installation of ceramic fixtures for powder metallurgy products includes a machine base, a supporting fixture, and a fixture installation mechanism. The device for facilitating the installation of ceramic fixtures for powder metallurgy products, employing the above structure, uses a fixture pushing component to push a push rod into the through hole of the powder metallurgy product.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, when the aforementioned equipment is used, the product itself has several positioning holes, and the support fixture has several corresponding positioning pins. When the product is placed on the support fixture, the positioning holes and positioning pins must be matched one by one, which is inefficient. Moreover, when the workload is large and the device operates at a high speed, errors will inevitably occur during the process of aligning the positioning holes and positioning pins of the product when it is placed on the support fixture, which will slow down the product processing process and affect the product preparation efficiency.

[0005] Therefore, it is urgent to improve the automatic machining and assembly equipment for rotating shafts in order to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of this invention is to provide an automatic processing and assembly device for rotating shafts. By enlarging the placement slots on the placement block for placing products, the device facilitates product placement and improves worker placement efficiency. Then, a pushing component and a straightening component are used to correct and limit the final position of the product. Finally, a power component drives the positioning column to stabilize the product. In this process, the efficiency is improved compared to existing technology structures, whether placing or picking up the product. It eliminates the need to deliberately engage the positioning hole with the positioning column, saving the trouble of manual calibration, greatly increasing the product preparation efficiency and accelerating the product preparation process.

[0007] To achieve the above objectives, the main technical solution adopted by this utility model includes: an operating table and a truncated cone rotating on the operating table. At least two placement blocks are equidistantly arranged around the central axis on the truncated cone. Placement slots for placing products are provided on the placement blocks. Correction components for aligning the product are provided on both sides of the placement slots. A pushing component for moving the product is provided at one end of the placement slot. A positioning post is slidably connected to the bottom wall of the placement slot. One end of the positioning post penetrates the bottom wall of the placement slot and extends into a positioning hole opened on the product. The positioning post is movably connected to the positioning hole on the product. A power component for driving the positioning post to slide is provided inside the placement block.

[0008] Preferably, the correction assembly includes a correction plate and a telescopic rod disposed on a circular platform. A sliding groove is provided on the side walls of the placement slot. The correction plate is slidably connected to the sliding groove. The movable end of the telescopic rod extends into the sliding groove and is connected to the correction plate.

[0009] Preferably, the pushing assembly includes a pushing plate and a telescopic rod two disposed on a circular platform. A sliding groove two is provided at one end of the placement slot. The pushing plate is slidably connected to the sliding groove two. The movable end of the telescopic rod two is connected to the pushing plate.

[0010] Preferably, the placement block is provided with a sliding chamber, and a lifting plate is slidably connected in the sliding chamber, with the positioning column connected to the upper surface of the lifting plate.

[0011] Preferably, the power assembly includes a sliding tube connected to the bottom wall of the sliding chamber, a top column slidably connected to the sliding tube, an air pump mounted on a circular platform, and an air guide pipe connecting the inside of the sliding tube to the output end of the air pump, wherein the end of the top column away from the sliding tube is connected to the lifting plate.

[0012] Preferably, it also includes a controller, wherein the first telescopic rod, the second telescopic rod, and the air pump are electrically connected to the output terminal of the controller, and a touch sensor is provided on the bottom wall of the placement slot. After the touch sensor senses the product, it generates a touch signal and transmits the touch signal to the input terminal of the controller. The output terminal of the controller outputs a control signal, which controls the operation of the first telescopic rod, the second telescopic rod, and the air pump respectively.

[0013] Preferably, a material guide channel is connected to the end of the placement slot near the push plate, and a receiving box is provided at the output end of the material guide channel, and the receiving box is set on a circular platform; a blocking protrusion is provided at the end of the placement slot away from the push plate.

[0014] This utility model has at least the following beneficial effects:

[0015] 1. By enlarging the placement slots on the placement block, product placement is facilitated, improving worker placement efficiency. Then, the final position of the product is corrected and limited using a pushing component and a straightening component. Finally, a power component drives the positioning column to stabilize the product. In this process, both product placement and retrieval are more efficient than existing technologies. There is no need to deliberately engage the positioning hole with the positioning column, eliminating the hassle of manual calibration and greatly increasing product manufacturing efficiency and accelerating the product manufacturing process. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 A schematic diagram of the overall structure of the device provided by this utility model;

[0018] Figure 2 Provided by this utility model Figure 1 Schematic diagram of the middle section;

[0019] Figure 3 A three-dimensional structural schematic diagram provided for this utility model;

[0020] Figure 4 Provided by this utility model Figure 3 Schematic diagram of the middle section;

[0021] Figure 5 The cross-section provided by this utility model Figure 1 ;

[0022] Figure 6 The cross-section provided by this utility model Figure 2 ;

[0023] Figure 7 This is a partial exploded view of the structure provided for this utility model.

[0024] In the diagram: 1. Operating table; 2. Frustum; 3. Placement block; 4. Placement slot; 5. Positioning column; 6. Positioning hole; 7. Correction plate; 8. Telescopic rod one; 9. Sliding slot one; 10. Push plate; 11. Telescopic rod two; 12. Sliding slot two; 13. Sliding chamber; 14. Lifting plate; 15. Sliding tube; 16. Top column; 17. Air pump; 18. Air guide pipe; 19. Controller; 20. Touch sensor; 21. Material guide channel; 22. Material receiving box; 23. Supporting protrusion; 24. First station; 25. Second station; 26. Third station; 27. Fourth station; 28. Telescopic rod three; 29. ​​Pressing block. Detailed Implementation

[0025] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0026] like Figure 1 - Figure 7 As shown in the background section, the prior art includes a jig pushing component, a jig ejection component, and related structural components for pushing ceramic jigs. These structures are used in conjunction with the related structures in this utility model. Since they are prior art features, they will not be described in detail here. Please refer to the prior art for details.

[0027] The automatic processing and assembly device for rotating shafts provided in this embodiment includes an operating table 1 and a frustum 2 rotating on the operating table 1, and a controller 19. The rotation of the frustum 2 is driven by a drive device on the device. At least two placement blocks 3 are equidistantly arranged around the central axis on the frustum 2. In the device structure of this utility model, four placement blocks 3 are provided, and four workstations are provided corresponding to the four placement blocks 3, namely the first workstation 24, the second workstation 25, the third workstation 26, and the fourth workstation 27. Placement slots 4 for placing products are opened on the placement blocks 3. In the existing technical structure, both sides of the placement slot 4 are equipped with correction components for aligning the product. The two correction components start and operate synchronously. One end of the placement slot 4 is equipped with a pushing component for moving the product. A positioning post 5 is slidably connected to the bottom wall of the placement slot 4. One end of the positioning post 5 penetrates the bottom wall of the placement slot 4 and extends into the positioning hole 6 opened on the product. The positioning post 5 is movably connected to the positioning hole 6 on the product. The placement block 3 is equipped with a power component for driving the positioning post 5 to slide. When the product is placed in the placement slot 4, it can be placed arbitrarily, as long as the product is not inverted. The product is positioned at both ends. Then, the correction component is used to push and calibrate the product from both sides, gradually aligning the product's side with the side wall of the placement slot 4 and positioning the product at the center line of the placement slot 4. During this process, the pushing component pushes one end of the product to the appropriate position. Through the cooperation between the pushing component and the correction component, the product is restricted to the appropriate position. At this point, the positioning hole 6 on the product corresponds to the position of the positioning post 5 on the placement block 3. Next, the power component drives the positioning post 5 to slide upward until one end of the positioning post 5 is inserted into the positioning hole 6. At this point, the product is restricted and the next operation can be performed. The pushing component and the correction component return to their initial positions. For specific operating procedures and equipment operation, please refer to the structural operation in the comparative document. Detailed descriptions are not provided here. During the product restriction process, the product can be placed freely without deliberately engaging the positioning hole 6 and the positioning post 5, eliminating the trouble of manual calibration, greatly increasing product preparation efficiency, and reducing the workload of workers. When the product is collected, it can be picked up directly, which is convenient and quick.

[0028] The correction component includes a correction plate 7 and a telescopic rod 8 set on the frustum 2. Sliding grooves 9 are provided on the side walls of the placement slot 4. The correction plate 7 is slidably connected to the sliding groove 9. The movable end of the telescopic rod 8 extends into the sliding groove 9 and is connected to the correction plate 7. The movable end of the telescopic rod 8 drives the correction plate 7 to slide in the sliding groove 9, thereby pushing and limiting the side position of the product.

[0029] Furthermore, the pushing component includes a pushing plate 10 and a telescopic rod 11 disposed on the frustum 2. A sliding groove 12 is provided at one end of the placement slot 4. The pushing plate 10 is slidably connected to the sliding groove 12. The movable end of the telescopic rod 11 is connected to the pushing plate 10. The movable end of the telescopic rod 11 drives the pushing plate 10 to slide in the sliding groove 12, thereby pushing and limiting the positions of both ends of the product. In order to cooperate with the use of the pushing component, a blocking protrusion 23 is provided at the end of the placement slot 4 away from the pushing plate 10, which plays a role in blocking and limiting the product.

[0030] Furthermore, the placement block 3 is equipped with a sliding chamber 13, and a lifting plate 14 is slidably connected inside the sliding chamber 13. The positioning column 5 is connected to the upper surface of the lifting plate 14. The power assembly includes a sliding tube 15 connected to the bottom wall of the sliding chamber 13, a top column 16 slidably connected to the sliding tube 15, an air pump 17 set on the frustum 2, and an air guide pipe 18 connecting the inside of the sliding tube 15 to the output end of the air pump 17. The end of the top column 16 away from the sliding tube 15 is connected to the lifting plate 14. In use, the air pump 17 is started, and the air pump 17 guides air into the sliding tube 15 through the air guide pipe 18, thereby increasing the internal air pressure. Then, it pushes the top column 16 to move upward, thereby driving the lifting plate 14 to move, and finally driving the positioning column 5 to move upward. When the positioning column 5 needs to move downward, it is only necessary to reduce the air pressure inside the sliding tube 15, which can be done by the air pump 17. The air pump 17 is an existing technology device and will not be described in detail.

[0031] Furthermore, telescopic rod 8, telescopic rod 11, and air pump 17 are electrically connected to the output of controller 19. A touch sensor 20 is installed on the bottom wall of the placement slot 4. After the touch sensor 20 senses the product, it generates a touch signal and transmits the touch signal to the input of controller 19. Controller 19 outputs a control signal, which controls the operation of telescopic rod 8, telescopic rod 11, and air pump 17. When the product is placed in the placement slot 4, the touch sensor 20 can sense the product. After the controller 19 receives the sensing signal transmitted by the touch sensor 20, it controls the telescopic rod 8, telescopic rod 11, and air pump 17 to operate, thereby limiting the position of the product and finally securing the product in the placement slot 4. After the product is removed, the controller 19 no longer receives the touch signal and will cause the power component to move the positioning column 5 down and return it to its initial position, ready for the next use.

[0032] Furthermore, in the existing technical equipment structure, there is a telescopic rod 28 and a pressure block 29. The shape of one end of the pressure block 29 has been adjusted to suit the structure of this utility model, but its function remains unchanged. When the ceramic fixture is ejected by the fixture ejection component, it falls into the receiving box 22. Due to the influence of the structure in this utility model, the position of the receiving box 22 has been adjusted. Specifically, a guide channel 21 is connected to the end of the placement slot 4 near the push plate 10. The output end of the guide channel 21 is provided with the receiving box 22, and the receiving box 22 is set on the frustum 2. After the ceramic fixture is ejected, it will slide into the receiving box 22 along the guide channel 21.

[0033] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0034] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0035] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An automatic machining and assembly device for rotating shafts, comprising an operating table (1) and a frustum (2) rotating on the operating table (1), characterized in that: At least two placement blocks (3) are equidistantly arranged around the central axis on the frustum (2). The placement blocks (3) are provided with placement slots (4) for placing products. The placement slots (4) are provided with correction components for aligning the product position on both sides. One end of the placement slots (4) is provided with a pushing component for moving the product. A positioning column (5) is slidably connected to the bottom wall of the placement slots (4). One end of the positioning column (5) penetrates the bottom wall of the placement slots (4) and extends into the positioning hole (6) on the product. The positioning column (5) is movably connected to the positioning hole (6) on the product. The placement blocks (3) are provided with a power component for driving the positioning column (5) to slide.

2. The automatic machining and assembly device for rotating shafts according to claim 1, characterized in that: The correction assembly includes a correction plate (7) and a telescopic rod (8) set on a frustum (2). A sliding groove (9) is provided on both sides of the placement slot (4). The correction plate (7) is slidably connected to the sliding groove (9). The movable end of the telescopic rod (8) extends into the sliding groove (9) and is connected to the correction plate (7).

3. The automatic machining and assembly device for rotating shafts according to claim 2, characterized in that: The pushing assembly includes a pushing plate (10) and a telescopic rod (11) set on the truncated cone (2). One end of the placement slot (4) is provided with a sliding slot (12). The pushing plate (10) is slidably connected to the sliding slot (12). The movable end of the telescopic rod (11) is connected to the pushing plate (10).

4. The automatic machining and assembly device for rotating shafts according to claim 1, characterized in that: The placement block (3) is provided with a sliding chamber (13), and a lifting plate (14) is slidably connected in the sliding chamber (13). The positioning column (5) is connected to the upper surface of the lifting plate (14).

5. The automatic machining and assembly device for a rotating shaft according to claim 3, characterized in that: The power assembly includes a sliding tube (15) connected to the bottom wall of the sliding chamber (13), a top column (16) slidably connected to the sliding tube (15), an air pump (17) set on the truncated cone (2), and an air guide pipe (18) connecting the inside of the sliding tube (15) to the output end of the air pump (17). The end of the top column (16) away from the sliding tube (15) is connected to the lifting plate (14).

6. The automatic machining and assembly device for a rotating shaft according to claim 5, characterized in that: It also includes a controller (19), the first telescopic rod (8), the second telescopic rod (11) and the air pump (17) are electrically connected to the output end of the controller (19), and a touch sensor (20) is provided on the bottom wall of the placement slot (4). After the touch sensor (20) senses the product, it generates a touch signal and transmits the touch signal to the input end of the controller (19). The output end of the controller (19) outputs a control signal, which controls the operation of the first telescopic rod (8), the second telescopic rod (11) and the air pump (17) respectively.

7. The automatic machining and assembly device for a rotating shaft according to claim 3, characterized in that: The placement slot (4) is connected to a material guide channel (21) at one end near the push plate (10). The output end of the material guide channel (21) is provided with a receiving box (22), and the receiving box (22) is set on a frustum (2). The placement slot (4) is provided with a blocking protrusion (23) at the end away from the push plate (10).

Citation Information

Patent Citations

  • Device facilitating installation of powder metallurgy product ceramic jig

    CN213135946U