Probe pressing device for probe assembly
By designing an automated probe assembly and pressing device, the problem of finished product separation and scattering during the assembly of micro spring probes was solved, achieving efficient automated production and improving yield and production efficiency.
Patent Information
- Application Number
- CN202423209559.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing technologies suffer from problems of product separation and scattering when assembling micro spring probes, resulting in high defect rates and low production efficiency. These problems cannot be avoided by manual calibration and limiting.
A probe assembly and pressure pin device was designed, including a bracket, an adjustment component and a pressure pin assembly. By utilizing a displacement module, a flipping module, an electric cylinder and a pressure adjustment module, it can achieve automated alignment and limiting, avoiding damage caused by manual shaking.
Automation improves yield, reduces defective products, increases production efficiency, and avoids probe wear during positioning and needle pressing.
Smart Images

Figure CN223545108U_ABST
Abstract
Description
Technical Field
[0001] This solution relates to the field of micro probe assembly and processing technology, and in particular to a probe assembly pressure needle device. Background Technology
[0002] With the continuous development of semiconductor chip packaging structures and technologies, the size and spacing of some chip pins and contacts are becoming increasingly smaller. This places increasingly higher demands on the structure and precision of chip packaging test connector probes, with some wafer-level packaged chip test probes having diameters as small as 0.05mm. In some applications, to reduce the path length of connector channels and thus lower channel resistance and signal loss, shorter connector spring probes need to be designed for matching; this poses a significant challenge to the manufacturing and assembly processes of spring probes.
[0003] The current design of spring probes generally has at least four components: the probe barrel, the micro-precision spring, and two piston pins at the top and bottom.
[0004] Spring probe assembly process: 1. With the help of auxiliary fixtures, the four parts are assembled together and placed in the semi-finished product transition plate; 2. The pre-assembled semi-finished product is clamped into the machine for stamping or riveting into the finished product. During the operation of placing it into the machine, because the pre-assembled semi-finished parts are very small and have not been stamped or riveted to constrain and fix them, they are easy to separate and fall apart, and the stamping and riveting process of the finished product is prone to producing defective products.
[0005] Existing assembly equipment solutions require manual correction and positioning of the needles. However, human hands are prone to trembling, which not only fails to prevent the separation and scattering of semi-finished products, resulting in defective products, but also consumes time and effort and is inefficient.
[0006] Therefore, there is a need for a needle pressing device that can increase the yield and improve production efficiency through automation. Summary of the Invention
[0007] To address the aforementioned issues, this solution provides a probe assembly pin device that can increase the yield rate and improve probe assembly efficiency through automation.
[0008] To achieve the above objectives, the technical solution adopted in this paper is: a probe assembly and pressing device.
[0009] Includes bracket fixing and adjusting assembly and pressure pin assembly;
[0010] The adjustment component includes a displacement module and a flipping module, which can drive the pressure needle assembly to move along the X-axis, Y-axis and axial direction;
[0011] The pressure needle assembly, used for aligning and limiting the probe and pressing it down, includes an electric cylinder, a pressure adjustment module, and a pressure needle head.
[0012] Furthermore, in the displacement module, the fixing plate is fixed to the top of the bracket, and the fixing plate fixes the first micrometer and the second micrometer, which are used to adjust the position of the X-axis and the Y-axis, respectively.
[0013] Furthermore, the moving end of the first micrometer is connected to and drives the first slider to slide on the fixed plate;
[0014] The first limiting plate at the other end of the first slider is slidably connected to the first limiting rod on the fixed plate, and the tension of the first limiting rod is adjusted to lock the first slider.
[0015] Furthermore, the moving end of the second micrometer is connected to and drives the second slider to slide on the first slider;
[0016] The second limiting rod at the other end of the second slider is slidably connected to the second limiting plate on the fixed plate, and the tension of the second limiting rod is adjusted to lock the second slider.
[0017] Furthermore, a connecting block for the flipping module is fixed at the top of the second slider, the connecting block is rotatably connected to the connecting frame, and an electric cylinder is fixed at the other end of the connecting frame.
[0018] Furthermore, the power end of the electric cylinder is connected to the pressure regulating module via the first connecting plate, the pressure regulating module is connected to the fixing frame, and the fixing frame limits the pressure needle in the middle.
[0019] Furthermore, the pressure adjustment module includes a third micrometer and a third limiting plate fixed on both sides of the second connecting plate, and the second connecting plate includes a first slide rail and a second slide rail.
[0020] Furthermore, the first slide rail is slidably connected to the third slider, the second slide rail is slidably connected to the fourth slider, and a spring assembly is fixed between the third slider and the fourth slider.
[0021] Furthermore, the third slider has a side limiting block connected to the moving end of the third micrometer, and the other side third limiting rod slides within the third limiting plate.
[0022] Adjust the third micrometer scaling spring assembly to adjust the downward pressure of the pressure needle; adjust the tension of the third limit rod to lock the third slider.
[0023] Furthermore, the pressure needle has an adsorption function, the top of the needle shell is connected to an air passage, and an elastic element and a needle are slidably connected in the internal cavity of the needle shell. One end of the needle contacts the elastic element, and the other end is limited in the needle outlet of the shell.
[0024] In summary, this solution has the following advantages:
[0025] The pressure needle assembly and adjustment assembly provided in this solution do not require continuous manual alignment and limit setting, thus avoiding losses caused by shaking. Automation increases the yield rate and improves production efficiency.
[0026] The spring assembly and pressure needle provided in this solution both contain springs, providing double buffering force for the needle and preventing excessive force on the probe during positioning and pressure needle operation, which could cause damage. Attached Figure Description
[0027] Figure 1 This is a schematic diagram of the probe assembly and pressing device;
[0028] Figure 2 This is a schematic diagram showing the overall situation after the stent has been removed;
[0029] Figure 3 This is a schematic diagram of the adjustment components;
[0030] Figure 4 This is a schematic diagram of the fixed plate and the first slider;
[0031] Figure 5 This is a schematic diagram of the second slider;
[0032] Figure 6 This is a schematic diagram of the pressure needle assembly;
[0033] Figure 7 This is a partial schematic diagram of the pressure needle assembly;
[0034] Figure 8 This is a schematic diagram of another part of the pressure needle assembly;
[0035] Figure 9 This is a schematic diagram of a spring assembly;
[0036] Figure 10 This is a cross-sectional view of the pressure needle;
[0037] in:
[0038] 1. Bracket;
[0039] 100. Adjustment assembly; 110. Displacement module; 111. Fixing plate; 112. First micrometer; 113. Second micrometer; 114. First limiting rod; 115. Second limiting plate; 116. First slider; 117. First limiting plate; 118. Second slider; 119. Second limiting rod; 120. Flipping module; 121. Connecting frame; 122. Connecting block;
[0040] 200. Pressure needle assembly; 201. First connecting plate; 210. Electric cylinder; 220. Pressure adjustment module; 221. Second connecting plate; 222. Third micrometer; 223. Third limiting plate; 2231. First slide rail; 2232. Second slide rail; 224. Third slider; 2241. Limiting block; 2242. Third limiting rod; 225. Fourth slider; 226. Spring assembly; 227. Fixing frame; 230. Pressure needle head; 2301. Needle outlet; 231. Needle housing; 232. Elastic element; 233. Needle head. Detailed Implementation
[0041] The present solution will be further described below with reference to the accompanying drawings and embodiments:
[0042] Example 1:
[0043] A probe assembly press needle device, such as Figure 1-10 As shown, the bracket 1 fixes the adjustment assembly 100 and connects the pressure needle assembly 200.
[0044] The adjustment component 100 includes a displacement module 110 and a flipping module 120, which can drive the pressure needle assembly 200 to move along the X-axis, Y-axis and axial direction.
[0045] The displacement module 110 has a fixing plate 111 fixed to the top of the bracket 1. A first micrometer 112 and a second micrometer 113 are fixed to one adjacent side of the fixing plate 111, which are used to adjust the position of the X-axis and Y-axis, respectively. The opposite side of the first micrometer 112 is connected to a first limiting rod 114, and the opposite side of the second micrometer 113 is fixed to a second limiting plate 115.
[0046] The moving end of the first micrometer 112 is connected to and drives the first slider 116 to slide on the fixed plate 111. The first limiting plate 117 and the first limiting rod 114 at the other end of the first slider 116 are slidably connected. The adjusted first slider 116 is locked by adjusting the tightness of the first limiting rod 114.
[0047] The moving end of the second micrometer 113 is connected to and drives the second slider 118 to slide on the first slider 116. The second limiting rod 119 and the second limiting plate 115 at the other end of the second slider 118 are slidably connected. The adjusted second slider 118 is locked by adjusting the tightness of the second limiting rod 119.
[0048] In this embodiment, the first micrometer 112 is defined to drive the first slider 116 to move along the X-axis. Then, under the relative position, the second micrometer 113 drives the second slider 118 to move along the Y-axis.
[0049] Specifically, when the position of the X-axis needs to be adjusted, the first micrometer 112 drives the first slider 116 to move along the X-axis on the fixed plate 111. After moving to the accurate position, the first limit rod 114 is rotated to lock the position of the first limit plate 117 and the fixed plate 111.
[0050] When the position of the Y-axis needs to be adjusted, the second micrometer 113 drives the second slider 118 to move along the Y-axis on the first slider 116. After moving to the accurate position, the second limit rod 119 is rotated to lock the position of the second limit plate 115 and the first slider 116.
[0051] The top of the second slider 118 is fixed with a flip module 120. The flip module 120 is used to observe the condition of the mounting platform when changing the probe model. One end of the connecting bracket 121 is rotatably connected to the connecting block 122, and the other end is fixed with the pressure needle assembly 200. The connecting block 122 is fixed on the second slider 118.
[0052] The pressure needle assembly 200 is used to straighten and limit the probe and press down, and includes an electric cylinder 210, a pressure adjustment module 220 and a pressure needle head 230.
[0053] The electric cylinder 210 controls the up-and-down movement of the pressure needle 230 and is fixed on the connecting frame 121. The power end is connected to the pressure regulating module 220 through the first connecting plate 201.
[0054] The pressure adjustment module 220 is used to control the downward pressure to prevent excessive pressure from damaging the probe. It includes a second connecting plate 221 connected to a first connecting plate 201. A third micrometer 222 and a third limiting plate 223 are respectively fixed to both sides of the second connecting plate 221. The second connecting plate 221 includes a first slide rail 2231 and a second slide rail 2232. The first slide rail 2231 is slidably connected to a third slider 224, and the second slide rail 2232 is slidably connected to a fourth slider 225. A spring assembly 226 is fixed between the third slider 224 and the fourth slider 225.
[0055] The third slider 224 has a side limiting block 2241 connected to the moving end of the third micrometer 222, and a third limiting rod 2242 on the other side sliding within the third limiting plate 223. Adjusting the third micrometer 222 changes the position of the third slider 224, further stretching or compressing the spring in the spring assembly 226, thereby adjusting the downward pressure of the pressure needle 230. Adjusting the tension of the third limiting rod 2242 locks the adjusted third slider 224 in place.
[0056] The fourth slider 225 is connected to a fixing frame 227 at its bottom. The fixing frame 227 limits the pressure needle head 230 in the middle. In the structural design of this solution, the assembly of different types of probes can be completed by adjusting the model of the pressure needle head 230, which can adapt to different fixed probe models and is more flexible.
[0057] The pressure needle 230 has an adsorption function. The top of the needle shell 231 is connected to the air passage. The elastic element 232 and the needle 233 are limited and slidably connected in the internal cavity of the needle shell 231. One end of the needle contacts the elastic element 232, and the other end is limited in the needle outlet 2301 of the shell.
[0058] In this embodiment, the elastic element 232 is a spring, and the elastic element 232 and the spring assembly 226 provide double buffering force for the needle tip 233 to avoid excessive force on the probe during positioning and pressing, which would cause damage.
[0059] The needle 233 is hollow inside. When the air passage at the top of the needle shell 231 is vacuumed, the tip of the needle 233 adsorbs the top of the probe. There is no need for manual continuous straightening and positioning, which avoids the loss caused by shaking and improves production efficiency.
[0060] Further explanation based on its usage mechanism:
[0061] S1, Positioning
[0062] Place the probe and adjust the position of the pressure needle 230.
[0063] When the position of the X-axis needs to be adjusted, the first micrometer 112 drives the first slider 116 to move along the X-axis on the fixed plate 111. After moving to the accurate position, the first limit rod 114 is rotated to lock the position of the first limit plate 117 and the fixed plate 111.
[0064] When the position of the Y-axis needs to be adjusted, the second micrometer 113 drives the second slider 118 to move along the Y-axis on the first slider 116. After moving to the accurate position, the second limit rod 119 is rotated to lock the position of the second limit plate 115 and the first slider 116.
[0065] After the position is adjusted, the electric cylinder 210 controls the pressure needle 230 to descend for the first time. After the first stroke of the electric cylinder 210 is completed, the needle tip 233 of the pressure needle 230 adsorbs the top of the probe, and the probe is straightened and limited.
[0066] S2, Pressing needle
[0067] The electric cylinder 210 controls the needle head 230 to descend for the second time. After the electric cylinder 210 completes its second stroke, the needle head 233 of the needle head 230 presses the probe downward, completing the needle pressing and dotting work with the cooperation of other units.
[0068] In summary, the needle pressing assembly and adjustment assembly provided in this application do not require continuous manual alignment and limit positioning, thus avoiding losses caused by shaking. Automation increases the yield and improves production efficiency.
[0069] The spring assembly and pressure needle provided in this application both include springs to provide double buffering force for the needle, avoiding excessive force on the probe during positioning and pressure needle operation, which could cause damage.
[0070] The above embodiments are only for illustrating the technical concept and features of this solution, and are intended to enable those skilled in the art to understand the content of this solution and implement it accordingly. They should not be used to limit the scope of protection of this solution. All equivalent transformations or modifications made in accordance with the spirit and essence of this solution should be included within the scope of protection of this solution.
[0071] In the description of this solution, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections or indirect connections through an intermediate medium; and they can be internal connections between two components.
[0072] Those skilled in the art can understand the specific meaning of the above terms in this solution based on the specific circumstances.
[0073] It should be understood that the above-described embodiments are merely exemplary and not restrictive. Any obvious or equivalent modifications or substitutions made by those skilled in the art regarding the above details without departing from the basic principles of this solution will be included within the scope of protection of this solution.
Claims
1. A probe assembly and pressing device, characterized in that: Includes a bracket (1), a fixing and adjusting assembly (100), and a connecting pressure needle assembly (200); The adjustment component (100) includes a displacement module (110) and a flipping module (120), which can drive the pressure needle assembly (200) to move along the X-axis, Y-axis and axial direction; The pressure needle assembly (200) is used to straighten and limit the probe and press down, and includes an electric cylinder (210), a pressure adjustment module (220), and a pressure needle head (230).
2. The probe assembly and pressing device according to claim 1, characterized in that: The displacement module (110) has a fixing plate (111) fixed to the top of the bracket (1). The fixing plate (111) fixes the first micrometer (112) and the second micrometer (113), which are used to adjust the positions of the X-axis and Y-axis, respectively.
3. The probe assembly and pressing device according to claim 2, characterized in that: The moving end of the first micrometer (112) is connected to and drives the first slider (116) to slide on the fixed plate (111); The first limiting plate (117) at the other end of the first slider (116) and the first limiting rod (114) on the fixing plate (111) are slidably connected. The tightness of the first limiting rod (114) is adjusted to lock the first slider (116).
4. The probe assembly and pressing device according to claim 2, characterized in that: The moving end of the second micrometer (113) is connected to and drives the second slider (118) to slide on the first slider (116); The second limiting rod (119) at the other end of the second slider (118) is slidably connected to the second limiting plate (115) on the fixing plate (111), and the tightness of the second limiting rod (119) is adjusted to lock the second slider (118).
5. The probe assembly and pressing device according to claim 4, characterized in that: The top of the second slider (118) is fixed with the connecting block (122) of the flip module (120), the connecting block (122) is rotatably connected to the connecting frame (121), and the other end of the connecting frame (121) is fixed with the electric cylinder (210).
6. The probe assembly and pressing device according to claim 5, characterized in that: The power end of the electric cylinder (210) is connected to the pressure regulating module (220) through the first connecting plate (201). The pressure regulating module (220) is connected to the fixing frame (227), and the fixing frame (227) limits the pressure needle (230) in the middle.
7. The probe assembly and pressing device according to claim 6, characterized in that: The pressure adjustment module (220) includes a third micrometer (222) and a third limiting plate (223) fixed on both sides of the second connecting plate (221). The second connecting plate (221) includes a first slide rail (2231) and a second slide rail (2232).
8. The probe assembly and pressing device according to claim 7, characterized in that: The first slide rail (2231) is slidably connected to the third slider (224), the second slide rail (2232) is slidably connected to the fourth slider (225), and a spring assembly (226) is fixed between the third slider (224) and the fourth slider (225).
9. The probe assembly and pressing device according to claim 8, characterized in that: The third slider (224) has a side limiting block (2241) connected to the moving end of the third micrometer (222), and the other side third limiting rod (2242) slides within the third limiting plate (223); Adjust the scaling spring assembly (226) of the third micrometer (222) and adjust the pressing force of the pressure needle (230); adjust the tightness of the third limit rod (2242) to lock the third slider (224).
10. The probe assembly and pressing device according to claim 9, characterized in that: The pressure needle (230) has an adsorption function. The top of the needle shell (231) is connected to the air passage. The elastic element (232) and the needle (233) are slidably connected in the internal cavity of the needle shell (231). One end of the needle contacts the elastic element (232), and the other end is limited in the needle outlet (2301) of the shell.