Tool capable of achieving efficient assembly

Abstract

The utility model relates to a tool capable of achieving efficient assembly. An existing assembling tool is complex in operation and low in accuracy, and time and labor are wasted for operators. The device comprises a base and is characterized in that one side of the base is provided with an appearance adjusting block used for fixing a product, one side adjacent to the appearance adjusting block is provided with a positioning seat, the positioning seat is provided with a placing groove, a push rod is arranged in the placing groove in advance, and the push rod is driven by an ejection mechanism to move back and forth along the placing groove. According to the utility model, the hole can be accurately positioned, the action of manually aligning the product hole and the insert pin is omitted, the working efficiency is greatly improved, the safety is extremely high, the precision and the consistency of the assembled product are very high, the operation requirement is low, and the device can be operated by a common worker.

Description

Technical Field

[0001] This utility model relates to the field of MIM optical communication structural component assembly, and in particular to a tooling for achieving efficient assembly. Background Technology

[0002] With the rapid development of optical fiber communication technology and the widespread application of 5G technology in my country, the demand for optical modules for optical communication services is increasing day by day. Currently, the vast majority of optical module assemblies on the market require the assistance of accompanying fixtures. How to achieve high-precision and high-efficiency assembly of these accompanying fixtures is a challenge faced by most factories.

[0003] like Figure 1 As shown, the existing product includes a first component 1 and a second component 2. The two components are assembled and fixed by a fixed shaft 3, which is how most accompanying jigs are assembled. Conventional assembly fixtures are as follows... Figure 2 As shown, the tooling includes a base 4 with a pin 5 on it. During assembly, the positioning holes of the first component 1 and the second component 2 need to be aligned first. Then, the fixed shaft 3 is inserted into the hole and the pin 5 is used to press the fixed shaft 3 into the root of the hole. This type of tooling is complicated to operate and has low precision, which is time-consuming and laborious for the operator. Utility Model Content

[0004] This utility model addresses the above-mentioned problems by providing a tooling for efficient assembly. It can accurately position holes, eliminating the need for manual alignment of product holes and pins, greatly improving work efficiency and ensuring safety. The assembled products have high precision and consistency, and the operation requirements are low, allowing ordinary workers to operate it.

[0005] Therefore, the present invention adopts the following technical solution: a tooling for achieving efficient assembly, comprising a base, characterized in that a shape adjustment block for fixing the product is provided on one side of the base, a positioning seat is provided on the side adjacent to the shape adjustment block, a placement groove is opened on the positioning seat, a push rod is pre-placed in the placement groove, and the push rod is driven by an ejection mechanism to move back and forth along the placement groove.

[0006] Preferably, the ejection mechanism includes a top block connected to a push rod, the top block being moved by an elbow clamp.

[0007] Preferably, the ejection mechanism includes a top block connected to a push rod, the top block being moved by a cylinder.

[0008] Preferably, the positioning seat is provided with a flip cover, and a protrusion is formed on the bottom of the flip cover that extends into the placement groove.

[0009] Preferably, the positioning seat and the top block have flanges on both sides, and a pressure plate is provided on the base to cover the positioning seat.

[0010] Preferably, the shape adjustment block has a connecting hole, and is positioned on the base by fasteners inside the hole.

[0011] Preferably, side stops are provided on both sides of the shape adjustment block, and the side stops are connected to the shape adjustment block by fasteners.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. Optical communication travel fixtures come in a variety of types, but their assembly methods are basically the same. Different travel fixture products only need to be designed with a corresponding contour jig for clamping. The operating principle is the same, and the applicability is extremely strong.

[0014] 2. Instead of manually aligning the center of the hole with the center of the fixed shaft, the assembly method uses specific tooling, ensuring that the position of the fixed shaft is unique each time, which greatly improves work efficiency and safety.

[0015] 3. By using specific tooling to adjust the position and fix the product, the consistency and stability of the assembly effect are ensured. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a product to be processed.

[0017] Figure 2 This is a structural diagram of the existing assembly tooling.

[0018] Figure 3 This is a three-dimensional structural diagram of the tooling of this utility model.

[0019] Figure 4 This is a top view of the present invention.

[0020] Figure 5 This is a schematic diagram of the present invention with the flip cover omitted.

[0021] In the diagram: 1—First component; 2—Second component; 3—Fixed shaft; 4—Base; 5—Inlay pin; 6—Outline adjustment block; 7—Side stop block; 8—Positioning seat; 9—Top block; 10—Top rod; 11—Push rod; 12—Pressure plate; 13—Elbow clamp; 14—Handle; 15—Flip cover; 16—Placement slot. Detailed Implementation

[0022] The present invention will be further described below with reference to specific embodiments.

[0023] like Figures 3-5The tooling shown includes a base 4, with a shape adjustment block 6 for fixing the product on one side of the base 4, and a positioning seat 8 on the side adjacent to the shape adjustment block 6. The positioning seat has a placement groove 16, and a push rod 11 is pre-placed in the placement groove 16. The push rod 11 is driven by an ejection mechanism to move back and forth along the placement groove 16.

[0024] Two components of the product to be assembled are pre-installed on the shape adjustment block 6. The product positioning hole is initially aligned with the placement slot on the positioning seat. The push rod in the placement slot pushes the fixed shaft into the positioning hole for assembly. The push rod is pushed out by the ejection mechanism.

[0025] In one embodiment, the ejection mechanism includes a top block 9 connected to a push rod 11, the top block 9 being moved by an elbow clamp 13. This is a manually ejected structure, the elbow clamp including a handle 14, the handle 14 driving the push rod 10 forward, the push rod being connected to the top block 9. The rear end of the top block forms a connecting groove, and the front end of the push rod forms a connector that fits into the slot. The push rod is pre-positioned and installed within the top block.

[0026] In another embodiment, the ejection mechanism includes a top block 9 connected to the push rod 11, the top block 9 being moved by a cylinder. This is an automatic ejection mechanism directly driven by a cylinder, eliminating the need for manual ejection operation.

[0027] Specifically, a flip cover 15 is provided on the positioning seat 8, and a protrusion is formed on the bottom of the flip cover that extends into the placement groove 16. After the fixing seat is placed into the placement groove, the flip cover is flipped down to limit the upper part of the fixing shaft, ensuring that the fixing shaft moves along the track of the placement groove without deviation.

[0028] Specifically, the positioning seat 8 and the top block 9 form flanges on both sides, and a pressure plate 12 is provided on the base to cover the positioning seat 8. The positioning seat is positioned and fixed by the pressure plate.

[0029] In one embodiment, the shape adjustment block 6 has connecting holes, and fasteners are used to position it on the base 4 within these holes. Connecting holes are also provided in the middle and rear of the shape adjustment block, with connecting screws inserted into these holes. The screws engage with the base to ensure a tight fit between the shape adjustment block and the base. Depending on the product to be processed, the shape adjustment block can be optionally installed for adaptation, facilitating the processing of various products.

[0030] Specifically, side stops 7 are provided on both sides of the shape adjustment block 6, and the side stops 7 are connected to the shape adjustment block 6 by fasteners. The side stops facilitate the external positioning and fixing of the shape adjustment block.

[0031] The usage process of this utility model is as follows: First, after aligning the center of the hole of the product to be assembled, place it into the fixture of the shape adjustment block. Adjust the shape adjustment block to align the center of the product hole with the center of the fixing groove, and then tighten the screws on the adjustment block. This completes the adjustment. During operation, simply place the product into the fixture, then place the fixing shaft into the fixing groove, and close the cover. The operator drives the top block to move back and forth by swinging the elbow clamp or using a cylinder. The push rod inside the top block moves back and forth synchronously, and finally the push rod presses the fixing shaft into the product hole.

[0032] The core of this invention lies in its ability to more accurately align the center of the product hole with the center of the fixed shaft, turning chance into uniqueness and greatly improving work efficiency and operational safety. This invention solves the technical challenges of rapid assembly and high safety, eliminating the need for manual manipulation of the hole and shaft centers, thus greatly improving work efficiency and enhancing the stability and consistency of the assembled products.

[0033] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the invention, and these equivalent forms also fall within the scope defined by the appended claims.

Claims

1. A tooling for achieving efficient assembly, comprising a base (4), characterized in that... One side of the base (4) is provided with a shape adjustment block (6) for fixing the product, and a positioning seat (8) is provided on the side adjacent to the shape adjustment block (6). The positioning seat has a placement groove (16), and a push rod (11) is pre-placed in the placement groove (16). The push rod (11) is driven by an ejection mechanism to move back and forth along the placement groove (16).

2. The tooling for achieving efficient assembly according to claim 1, characterized in that... The ejection mechanism includes a top block (9) connected to a push rod (11), which is driven to move by an elbow clamp (13).

3. The tooling for achieving efficient assembly according to claim 1, characterized in that... The ejection mechanism includes a top block (9) connected to a push rod (11), which is moved by a cylinder.

4. A tooling for achieving efficient assembly according to claim 2 or 3, characterized in that... The positioning seat (8) is provided with a flip cover (15), and a protrusion is formed on the bottom of the flip cover and extends into the placement groove (16).

5. The tooling for achieving efficient assembly according to claim 4, characterized in that... The positioning seat (8) and the top block (9) form flanges on both sides, and the base is provided with a pressure plate (12) to cover the positioning seat (8).

6. The tooling for achieving efficient assembly according to claim 5, characterized in that... The shape adjustment block (6) has a connection hole, and is positioned on the base (4) by fasteners inside the hole.

7. The tooling for achieving efficient assembly according to claim 6, characterized in that... Side stops (7) are provided on both sides of the shape adjustment block (6), and the side stops (7) are connected to the shape adjustment block (6) by fasteners.

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