On-site mixing device for flow-state solidified soil

By designing an on-site mixing device for fluidized solidified soil, and utilizing a vibrating motor for screening and a crushing roller for pulverizing, the problem of impurities and large particles in the foundation soil affecting the quality of fluidized solidified soil was solved, and an efficient mixing process was achieved.

CN223545453UActive Publication Date: 2025-11-14JIANGSU SANHEJIAN ENVIRONMENTAL PROTECTION TECHNOLOGY RESEARCH INSTITUTE CO LTD
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Patent Information

Application Number
CN202422946088.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-14
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In existing technologies, impurities and larger particles in the foundation soil affect the quality and mixing efficiency of fluidized solidified soil, resulting in poor quality of fluidized solidified soil.

Method used

A field mixing device for fluidized solidified soil was designed, which includes a vibrating motor for screening, a crushing roller for crushing, and a mixing blade for stirring. The device removes impurities through a screen and crushes the foundation soil into uniform particles, thereby improving the mixing efficiency.

Benefits of technology

It effectively removes debris from the foundation soil, ensures the quality of the fluidized solidified soil, and improves the efficiency of the mixing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-site mixing device for fluid solidified soil, which comprises a bottom frame, a mixing drum fixedly mounted at the top of the bottom frame, a crushing box communicated with the top of the mixing drum, a feed hopper mounted at the top of the crushing box, a screen fixedly connected inside the top of the feed hopper, and springs fixedly connected at four corners of the middle of the feed hopper. One end of the spring is fixedly connected to the top of the crushing box, the bottom of the feeding hopper is inserted into the crushing box, vibration motors are fixedly connected to the outer sides of the two ends of the feeding hopper, two staggered crushing rollers are rotatably connected to the interior of the crushing box, and a first transmission wheel is fixedly connected to the outer side of one end of one of the two crushing rollers; the outer sides of the same ends of the two crushing rollers are fixedly connected with gears, and the gears are meshed with each other, so that impurities in foundation soil can be removed, the influence on the quality of flow-state solidified soil is avoided, and the foundation soil can be crushed into relatively uniform particles, so that the mixing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of fluidized solidified soil technology, specifically to a field mixing device for fluidized solidified soil. Background Technology

[0002] In recent years, with the acceleration of my country's industrialization and urbanization, the amount of solid waste discharged has increased year by year. Among them, rice husk ash, desulfurization ash, and steel slag have large discharge volumes but low utilization rates. In order to improve the utilization rate of solid waste, China has begun to study and apply fluidized solidified soil technology. Fluidized solidified soil is used for backfilling in narrow spaces, which can not only improve the quality of backfilling, but also dispose of soil and rock waste at construction sites, and has significant economic, environmental and social benefits.

[0003] Currently, construction companies typically mix the excavated foundation soil, solidifying agent, and water together in a mixing drum. However, impurities contained in the foundation soil also participate in the mixing process, which affects the quality of the fluidized solidified soil. Furthermore, larger particles in the foundation soil are not easily decomposed during the mixing process, reducing the mixing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a field mixing device for fluidized solidified soil to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a field mixing device for fluidized solidified soil, comprising a base frame, a mixing drum fixedly installed on the top of the base frame, a crushing box connected to the top of the mixing drum, a feeding hopper installed on the top of the crushing box, a screen fixedly connected inside the top of the feeding hopper, springs fixedly connected to the four corners of the middle part of the feeding hopper, one end of the springs fixedly connected to the top of the crushing box, the bottom of the feeding hopper inserted into the interior of the crushing box, and a vibration motor fixedly connected to the outer sides of both ends of the feeding hopper.

[0006] As a further preferred embodiment of this technical solution, the inside of the crushing box is rotatably connected to two staggered crushing rollers, and a first transmission wheel is fixedly connected to the outer side of one end of one of the two crushing rollers.

[0007] As a further preferred embodiment of this technical solution, gears are fixedly connected to the outer sides of the same end of both crushing rollers, and the gears mesh with each other.

[0008] As a further preferred embodiment of this technical solution, a connecting frame is fixedly connected to the outer side of one end of the stirring drum, a drive motor is fixedly connected to one end of the connecting frame, a rotating shaft is fixedly connected to the output end of the drive motor, and a second transmission wheel is fixedly connected to the outer side of the rotating shaft near the drive motor.

[0009] As a further preferred embodiment of this technical solution, a transmission belt is sleeved on the outer side between the first transmission wheel and the second transmission wheel, one end of the rotating shaft is rotatably connected to the inside of the stirring drum, and stirring blades are fixedly connected to the outer side of the rotating shaft.

[0010] As a further preferred embodiment of this technical solution, a reagent tube, an injection tube, and an ultrasonic liquid level sensor are sequentially fixedly connected to the top of one end of the stirring drum, and a discharge pipe is connected to the middle of the bottom of the stirring drum.

[0011] This utility model provides an on-site mixing device for fluidized solidified soil, which has the following beneficial effects:

[0012] (1) This utility model uses a vibrating motor to drive a screen to screen the foundation soil in advance to remove impurities in the foundation soil so as not to affect the quality of the fluidized solidified soil.

[0013] (2) This utility model uses a crushing roller to crush the foundation soil into relatively uniform particles to improve the mixing efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the feed hopper structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the connecting frame structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the rotating shaft structure of this utility model.

[0018] In the diagram: 1. Base frame; 2. Mixing drum; 3. Crushing box; 4. Feed hopper; 5. Screen; 6. Chemical tube; 7. Liquid injection tube; 8. Ultrasonic liquid level sensor; 9. Discharge tube; 10. Spring; 11. Vibrating motor; 12. Crushing roller; 13. Gear; 14. Connecting frame; 15. Drive motor; 16. First transmission wheel; 17. Transmission belt; 18. Rotating shaft; 19. Second transmission wheel; 20. Mixing blades. Detailed Implementation

[0019] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0020] This utility model provides a technical solution: such as Figures 1-4As shown in this embodiment, a field mixing device for fluidized solidified soil includes a base frame 1. A mixing drum 2 is fixedly installed on the top of the base frame 1. A crushing box 3 is connected to the top of the mixing drum 2. A feeding hopper 4 is installed on the top of the crushing box 3. A screen 5 is fixedly connected to the inside of the top of the feeding hopper 4. Springs 10 are fixedly connected to the four corners of the middle part of the feeding hopper 4. One end of the spring 10 is fixedly connected to the top of the crushing box 3. The bottom of the feeding hopper 4 is inserted into the inside of the crushing box 3. Vibration motors 11 are fixedly connected to the outer sides of both ends of the feeding hopper 4. When foundation soil is fed through the feeding hopper 4, the foundation soil will be placed on the screen 5. Under the operation of the vibration motor 11, the feeding hopper 4 will repeatedly compress the springs 10 to vibrate. The foundation soil on the screen 5 will be screened out to remove impurities and larger soil clods in the foundation soil.

[0021] The crushing box 3 has two staggered crushing rollers 12 rotatably connected inside, and a first drive wheel 16 is fixedly connected to the outer side of one end of one of the two crushing rollers 12.

[0022] Gears 13 are fixedly connected to the outer side of the same end of both crushing rollers 12, and the gears 13 mesh with each other.

[0023] A connecting frame 14 is fixedly connected to the outer side of one end of the mixing drum 2. A drive motor 15 is fixedly connected to one end of the connecting frame 14. A rotating shaft 18 is fixedly connected to the output end of the drive motor 15. A second transmission wheel 19 is fixedly connected to the outer side of the end of the rotating shaft 18 near the drive motor 15.

[0024] A transmission belt 17 is sleeved on the outer side between the first transmission wheel 16 and the second transmission wheel 19. One end of the rotating shaft 18 is rotatably connected to the inside of the mixing drum 2, and a stirring blade 20 is fixedly connected to the outer side of the rotating shaft 18. When the drive motor 15 starts, it will drive the rotating shaft 18 to rotate, and then the rotating shaft 18 will drive the stirring blade 20 to rotate, stirring the material in the mixing drum 2. Secondly, when the rotating shaft 18 rotates, the second transmission wheel 19 rotates as well. Through the transmission belt 17 and the first transmission wheel 16, it will drive one of the crushing rollers 12 to rotate. Since the gears 13 mesh with each other, both crushing rollers 12 can rotate, crushing the foundation soil.

[0025] A chemical tube 6, an injection tube 7, and an ultrasonic level sensor 8 are sequentially fixedly connected to the top of one end of the mixing drum 2. A discharge pipe 9 is connected to the middle of the bottom of the mixing drum 2. The chemical tube 6 is used to add curing agent into the mixing drum 2, the injection tube 7 is used to inject water into the mixing drum 2, and the ultrasonic level sensor 8 is model HPT601. Since the fluidized solidified soil is in a liquid state during the mixing process, the ultrasonic level sensor 8 can monitor the remaining volume in the mixing drum 2.

[0026] This utility model provides a field mixing device for fluidized solidified soil. The specific working principle is as follows: Foundation soil is put into the feed hopper 4 and placed on the screen 5. Under the operation of the vibrating motor 11, the feed hopper 4 will repeatedly compress the spring 10 to vibrate. The foundation soil on the screen 5 will be screened out to remove impurities and large soil clods. Then the foundation soil enters the crushing box 3. After the drive motor 15 is started, it will drive the rotating shaft 18 to rotate. When the rotating shaft 18 rotates, the second transmission wheel 19 rotates as well. Through the transmission belt 17 and the first transmission wheel 16, it drives one of the crushing rollers 12 to rotate. Since the gears 13 mesh with each other, both crushing rollers 12 can rotate to crush the foundation soil. When the rotating shaft 18 rotates, it will drive the stirring blades 20 to rotate, stirring the material in the mixing drum 2, so that the foundation soil, solidifying agent and water are mixed.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A field mixing device for fluidized solidified soil, comprising a base frame (1), characterized in that: A stirring drum (2) is fixedly installed on the top of the base frame (1). A crushing box (3) is connected to the top of the stirring drum (2). A feeding hopper (4) is installed on the top of the crushing box (3). A screen (5) is fixedly connected inside the top of the feeding hopper (4). Springs (10) are fixedly connected to the four corners of the middle part of the feeding hopper (4). One end of the spring (10) is fixedly connected to the top of the crushing box (3). The bottom of the feeding hopper (4) is inserted into the interior of the crushing box (3). Vibration motors (11) are fixedly connected to the outer sides of both ends of the feeding hopper (4).

2. The on-site mixing device for fluidized solidified soil according to claim 1, characterized in that: The crushing box (3) is internally connected to two staggered crushing rollers (12), and a first transmission wheel (16) is fixedly connected to the outer side of one end of one of the two crushing rollers (12).

3. The on-site mixing device for fluidized solidified soil according to claim 2, characterized in that: Gears (13) are fixedly connected to the outer side of the same end of the two crushing rollers (12), and the gears (13) mesh with each other.

4. The on-site mixing device for fluidized solidified soil according to claim 2, characterized in that: A connecting frame (14) is fixedly connected to the outer side of one end of the stirring drum (2), and a drive motor (15) is fixedly connected to one end of the connecting frame (14). A rotating shaft (18) is fixedly connected to the output end of the drive motor (15), and a second transmission wheel (19) is fixedly connected to the outer side of the rotating shaft (18) near the drive motor (15).

5. The on-site mixing device for fluidized solidified soil according to claim 4, characterized in that: A transmission belt (17) is sleeved on the outer side between the first transmission wheel (16) and the second transmission wheel (19). One end of the rotating shaft (18) is rotatably connected to the inside of the stirring drum (2), and a stirring blade (20) is fixedly connected to the outer side of the rotating shaft (18).

6. The on-site mixing device for fluidized solidified soil according to claim 1, characterized in that: The top of one end of the stirring drum (2) is fixedly connected with a medicine tube (6), a liquid injection tube (7) and an ultrasonic liquid level sensor (8), and the middle of the bottom of the stirring drum (2) is connected with a discharge pipe (9).