Mixing mechanism for water stabilizing material

By designing the baffle, mixing roller, and inclined plate structure of the mixing mechanism for water-stabilized materials, the impact of materials is buffered, the mixing time is extended, the problem of damage to the mixing components caused by material impact is solved, and the service life and quality of water-stabilized materials are improved.

CN223545455UActive Publication Date: 2025-11-14HEFEI RUNYI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423164601.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-21
Publication Date
2025-11-14
Estimated Expiration
2034-12-21

AI Technical Summary

Technical Problem

In the current production process of water-stabilized materials, the material has a large impact on the mixing components, which leads to a shortened service life.

Method used

A mixing mechanism for water-stabilized materials was designed, including a baffle, a mixing roller, an inclined plate, and a motor drive system. The baffle buffers the material, the mixing roller and the inclined plate extend the mixing time, and the servo motor drives the cam to push the inclined plate to discharge the material, thus preventing damage to the mixing components.

Benefits of technology

It effectively protects the mixing components, extends their service life, and improves the mixing quality and efficiency of water-stabilized materials.

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Abstract

The utility model relates to the technical field of water stabilizing material production, in particular to a mixing mechanism for a water stabilizing material, which comprises a mixing station main body, a discharge port is arranged at the bottom end of the mixing station main body, a filling port is arranged at the top end of the mixing station main body, a driving motor is mounted on one side of the mixing station main body, a servo motor is mounted on one side of the mixing station main body, and the servo motor is connected with the mixing station main body. A stirring assembly is arranged in the mixing station body and comprises baffles on the two sides, stirring rollers are symmetrically and rotationally connected to the interior of the mixing station body, inclined plates are symmetrically and fixedly connected to the bottom of the inner side of the mixing station body, and the stirring rollers on the two sides and the output end of a driving motor are fixedly connected with multi-groove belt wheels. According to the scheme, by designing the stirring assembly, the stirring roller can be protected during production of the water stabilizing material, so that the service life of the stirring roller is prolonged, the stirring time can be prolonged, and the quality of the water stabilizing material is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of water-stabilized material production technology, and in particular to a mixing mechanism for water-stabilized materials. Background Technology

[0002] When constructing the base layer of stabilized soil for high-grade highways, urban roads, squares, and airports, water-stabilized materials are often used in conjunction with the construction. Water-stabilized materials are generally a mixture of cement, fly ash, graded crushed stone, and stabilized soil materials. When mixing water-stabilized materials, a mixing plant is required to assist in the mixing and processing of the water-stabilized materials. A water-stabilized mixing plant generally consists of a batching station, aggregate conveying, powder distribution and conveying, a mixer, and a control system to achieve the purpose of continuous feeding and discharging of water-stabilized materials.

[0003] Currently, in the production of water-stabilized materials, the material is usually directly injected into the equipment. Although this method can improve processing efficiency, it has been found in actual processing that the injected material has a significant impact on the mixing components, which can easily lead to damage after prolonged use and affect their service life. Therefore, to solve the above problems, this utility model provides a mixing mechanism for water-stabilized materials. Utility Model Content

[0004] To address the issue of excessive impact from injected materials on the mixing components, this invention provides a mixing mechanism for water-stabilized materials.

[0005] This utility model provides a mixing mechanism for water-stabilized materials, including a mixing plant body. The bottom of the mixing plant body has a discharge port, and a support frame is fixedly installed on the outside of the mixing plant body. The top of the mixing plant body has a material injection port. A drive motor is installed on one side of the mixing plant body, and a servo motor is installed on another side. A mixing assembly is provided inside the mixing plant body. The mixing assembly includes two side baffles, which are symmetrically and fixedly connected inside the mixing plant body. A mixing roller is symmetrically and rotatably connected inside the mixing plant body. Inclined plates are symmetrically and fixedly connected to the bottom inner side of the mixing plant body. Multi-groove pulleys are fixedly connected to both mixing rollers and the output end of the drive motor. A cam is fixedly connected to the output end of the servo motor.

[0006] Preferably, the baffles on both sides are located below the injection port, and the baffles on both sides are inclined from top to bottom.

[0007] Preferably, the drive motor is positioned above the servo motor, and the plurality of multi-groove pulleys are connected by belt drive.

[0008] Preferably, the inclined plates on both sides are positioned below the two stirring rollers, and the inclined plates on both sides are inclined from top to bottom.

[0009] Preferably, the cam is positioned below a single-sided inclined plate.

[0010] In summary, this utility model has the following beneficial technical effects:

[0011] By designing a mixing assembly, during the production of water-stabilized materials, the material is injected through the inlet. The injected material is buffered by baffles on both sides, allowing it to slide down the baffles into the main body of the mixing station. Simultaneously, a drive motor, multi-groove pulleys, and belts rotate the mixing rollers on both sides, thus mixing the injected material. During mixing, the material is further mixed by the action of inclined plates. Finally, a servo motor drives a cam to move the inclined plates, allowing the material to be discharged from the discharge port. Compared to existing technologies, this design protects the mixing rollers, extending their service life and prolonging the mixing time, effectively improving the quality of the water-stabilized materials. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of the device in the embodiment of this utility model;

[0013] Figure 2 This is a schematic diagram of the rear structure of the device in an embodiment of this utility model;

[0014] Figure 3 This is a cross-sectional structural schematic diagram of the device in an embodiment of this utility model;

[0015] Figure 4 This is a schematic diagram of the multi-groove pulley in an embodiment of this utility model.

[0016] Explanation of reference numerals in the attached drawings: 1. Main body of the mixing plant; 2. Discharge port; 3. Support frame; 4. Injection port; 5. Drive motor; 6. Servo motor; 7. Baffle; 8. Mixing roller; 9. Inclined plate; 10. Multi-groove pulley; 11. Belt; 12. Cam. Detailed Implementation

[0017] The following is in conjunction with the appendix Figure 1 - Figure 4 The present invention will be described in further detail below.

[0018] Example:

[0019] A mixing mechanism for water-stabilized materials, used for mixing and stirring during the production of water-stabilized materials, as described above. Figure 1 - Figure 2The system includes a mixing plant body 1, a discharge port 2 at the bottom of the mixing plant body 1 for discharging processed water-stabilized material, a support frame 3 fixedly installed on the outside of the mixing plant body 1 for easy installation of the whole device and improved stability during operation, a material inlet 4 at the top of the mixing plant body 1 for easy feeding of materials into the mixing plant body 1, a drive motor 5 installed on one side of the mixing plant body 1 for providing power to the mixing components, a servo motor 6 installed on one side of the mixing plant body 1 for easy operation of subsequent drive components, the drive motor 5 positioned above the servo motor 6, and a mixing component inside the mixing plant body 1 for mixing and blending materials, and also for easy handling of the mixing component to prevent damage to the mixing component due to material impact during feeding.

[0020] In use, the material is injected into the main body 1 of the mixing plant through the injection port 4, and then the drive motor 5 provides power to the mixing component. The mixing component mixes the material and also provides a cleaning function to prevent the mixing component from being damaged by the impact of the material during injection. After the mixing is completed, the material is discharged from the discharge port 2.

[0021] Reference Figure 3 - Figure 4 The mixing assembly includes two side baffles 7, which are symmetrically fixedly connected inside the main body 1 of the mixing plant. The side baffles 7 are positioned below the material inlet 4 and are inclined downwards. They block the injected material, causing it to slide down the side baffles into the main body 1. Symmetrically rotatably connected mixing rollers 8 are mounted inside the main body 1. These rollers mix the injected material. Inclined plates 9 are symmetrically fixedly connected to the bottom inner side of the main body 1, allowing the mixed material to drain along the inclined plates and also acting as a barrier, thus extending the mixing time and improving material quality. The two inclined plates 9 are positioned below the two mixing rollers 8 and are inclined downwards. The two mixing rollers 8 and the drive... Each output end of the drive motor 5 is fixedly connected to a grooved pulley 10. The multiple grooved pulleys 10 are connected by a belt 11. The drive motor 5 and the grooved pulleys 10 cooperate with the belt 11 to make the two stirring rollers 8 rotate. The output end of the servo motor 6 is fixedly connected to a cam 12, so that the servo motor 6 drives the cam 12 to rotate. The cam 12 is located below the single-sided inclined plate 9, so that the cam 12 pushes the inclined plate 9 when rotating, thereby preventing the material from adhering to the inclined plate 9. In the idle part of this device, all the above-mentioned electrical components, which refer to power components, electrical components and the matching controller and power supply, are connected by wires. For the specific connection method, refer to the working principle below, and the electrical connection between each electrical component is completed in the order of operation. The detailed connection method is a well known technology in this field.

[0022] During processing, the material is injected through the inlet 4. The injected material is blocked and buffered by the baffles 7 on both sides, so that the material slides down the baffles 7 into the interior of the mixing plant body 1. At the same time, the drive motor 5 and the multi-groove pulley 10 cooperate with the belt 11 to make the mixing rollers 8 on both sides rotate, thereby mixing the injected material through the mixing rollers 8. During the mixing, the mixing time is extended by the action of the inclined plate 9. Finally, the servo motor 6 drives the cam 12 to move the inclined plate 9, so that the material is discharged along the inclined plate 9.

[0023] This utility model discloses a mixing mechanism for water-stabilized materials. The working principle is as follows: During processing, the material is injected from the injection port 4. The injected material is blocked and buffered by the baffles 7 on both sides, so that the material slides down the baffles 7 into the interior of the mixing station body 1. At the same time, the drive motor 5 and the multi-groove pulley 10 cooperate with the belt 11 to make the mixing rollers 8 on both sides rotate, thereby mixing the injected material by the mixing rollers 8. During the mixing, the mixing time is extended by the action of the inclined plate 9. Finally, the servo motor 6 drives the cam 12 to move the inclined plate 9, so that the material is discharged from the discharge port 2 along the inclined plate 9.

[0024] The foregoing description of an exemplary embodiment of a mixing mechanism for water-stabilized materials provided by this disclosure refers to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the spirit of this disclosure, and various combinations can be made to the various technical features and structures proposed in this disclosure without exceeding the protection scope of this disclosure, which is determined by the appended claims.

Claims

1. A mixing mechanism for water-stabilized materials, comprising a mixing station body (1), characterized in that: The mixing plant body (1) has a discharge port (2) at the bottom, a support frame (3) is fixedly installed on the outside of the mixing plant body (1), a material injection port (4) is provided at the top of the mixing plant body (1), a drive motor (5) is installed on one side of the mixing plant body (1), a servo motor (6) is installed on one side of the mixing plant body (1), a mixing assembly is provided inside the mixing plant body (1), the mixing assembly includes two side baffles (7), the two side baffles (7) are symmetrically fixedly connected inside the mixing plant body (1), a mixing roller (8) is symmetrically rotatably connected inside the mixing plant body (1), an inclined plate (9) is symmetrically fixedly connected to the bottom of the inner side of the mixing plant body (1), a multi-groove pulley (10) is fixedly connected to the output end of the two side mixing rollers (8) and the drive motor (5), and a cam (12) is fixedly connected to the output end of the servo motor (6).

2. The mixing mechanism for water-stabilized materials according to claim 1, characterized in that: The baffles (7) on both sides are located below the injection port (4), and the baffles (7) on both sides are inclined from top to bottom.

3. The mixing mechanism for water-stabilized materials according to claim 1, characterized in that: The drive motor (5) is positioned above the servo motor (6), and the multiple grooved pulleys (10) are connected by a belt (11).

4. The mixing mechanism for water-stabilized materials according to claim 1, characterized in that: The inclined plates (9) on both sides are set below the two stirring rollers (8), and the inclined plates (9) on both sides are set at an angle from top to bottom.

5. The mixing mechanism for water-stabilized materials according to claim 1, characterized in that: The cam (12) is located below the single-sided inclined plate (9).