Cutting equipment for building materials

Abstract

The utility model discloses cutting equipment for building materials. The cutting equipment comprises a shell, and a feeding port and a discharging port are formed in the shell; the multiple partition plates can divide the interior of the shell into a plurality of cutting cavities, and each cutting cavity communicates with the feeding port and the discharging port; and the multiple types of cutter assemblies are arranged in the cutting cavities in a one-to-one correspondence mode and used for cutting different types of building materials correspondingly. Through the arrangement of the multiple cutting cavities and the corresponding cutter assemblies, the building material cutting device can adapt to different kinds of building materials such as concrete, masonry, wood and metal at the same time. Through the structural design, the equipment not only can improve the material processing efficiency, but also can avoid equipment damage caused by mismatching of materials, so that the reliability of the equipment is improved, and the service life of the equipment is prolonged.

Description

Technical Field

[0001] This application relates to the technical field of building material processing equipment, specifically a cutting device for building materials. Background Technology

[0002] With the acceleration of urbanization and the rapid development of the construction industry, the demand for building materials is increasing day by day. As an important part of construction and waste disposal, building material cutting equipment is widely used in the processing of various materials such as concrete, brick, wood, and metal.

[0003] However, existing building material cutting equipment has many shortcomings in practical applications. Traditional equipment is mostly designed with simple structures, optimized for specific building materials. For example, some equipment is specifically for cutting concrete, while others focus on wood or metal. This single function limits the equipment's applicability. In actual operation, construction sites often need to handle multiple different building materials, leading to reduced equipment utilization. Furthermore, using specialized equipment to handle multiple materials results in frequent equipment switching and operation, wasting time and manpower, and causing significant challenges in equipment maintenance and management.

[0004] Meanwhile, the requirements for building material processing are gradually increasing. With growing environmental awareness and increasingly stringent laws and regulations, construction companies urgently need efficient and environmentally friendly material processing methods. Existing building material cutting equipment generally lacks flexibility and cannot simultaneously meet the demands of high efficiency and environmental standards, especially in terms of noise control and dust emissions. Many devices fail to effectively control these emissions, causing disruption to the construction environment and the lives of surrounding residents. Therefore, to address the shortcomings of existing building material cutting equipment in terms of versatility and adaptability, a new type of building material cutting equipment with high adaptability and multiple functions is urgently needed. Utility Model Content

[0005] Therefore, it is necessary to propose a cutting device for building materials to address the aforementioned technical problems.

[0006] The cutting equipment for this building material includes:

[0007] The shell has an inlet and an outlet.

[0008] There are multiple partitions, which can divide the interior of the shell into several cutting cavities, and each cutting cavity is connected to the inlet and outlet.

[0009] There are several types of cutting tool assemblies, each corresponding to a different type of building material, which are installed in the cutting cavity.

[0010] In some embodiments, it also includes:

[0011] The material distribution component, located on the housing, is used to distribute different types of building materials into the corresponding cutting cavities.

[0012] In some embodiments, the dispensing component includes:

[0013] The material distribution plate is rotatably installed inside the housing, which can distribute all the building materials entering the housing into one of the cutting chambers;

[0014] The driving component, located on the housing and connected to the material distribution plate, is capable of driving the material distribution plate to rotate.

[0015] In some embodiments, there are multiple material distribution plates.

[0016] In some embodiments, the feeding component further includes:

[0017] An electrically controlled gate, mounted on the housing, is capable of closing and / or opening the feed inlet of the cutting chamber.

[0018] In some embodiments, it also includes:

[0019] The identification module is located inside the housing and is electrically connected to the material dispensing assembly. The identification module can identify the type of building material and control the material dispensing assembly to operate.

[0020] In some embodiments, it also includes:

[0021] A spray assembly, mounted on the housing, is capable of spraying into the cutting chamber.

[0022] In some embodiments, it also includes:

[0023] An energy recovery component, mounted on the housing, is capable of recovering energy generated by equipment vibration.

[0024] The building material cutting equipment provided in this application has several significant advantages over traditional building material cutting equipment in terms of adaptability, flexibility and environmental performance.

[0025] First, the equipment is equipped with multiple cutting chambers and corresponding blade assemblies, enabling it to adapt to various building materials such as concrete, brick, wood, and metal. This structural design not only improves material processing efficiency but also prevents equipment damage caused by material incompatibility, thereby enhancing the equipment's reliability and lifespan.

[0026] Secondly, traditional equipment requires frequent switching, consuming significant time and manpower. In contrast, the building material cutting equipment of this application, through its material distribution components, can automatically allocate materials according to their type, greatly reducing preparation time before cutting and improving overall work efficiency. Construction site personnel can then focus more on other important tasks, thereby enhancing the overall efficiency of construction.

[0027] Furthermore, the identification module equipped in this application can identify the type of building materials entering the equipment in real time and automatically adjust the operation of the material dispensing components to ensure that the materials are accurately distributed to the correct cutting cavity. This intelligent control scheme not only reduces manual intervention and the impact of human error, but also makes the operation of the equipment simpler and more convenient.

[0028] Furthermore, this equipment is designed to meet the high environmental protection requirements of the modern construction industry. The spray system effectively controls dust generation during the cutting process and reduces noise pollution. By effectively reducing dust and noise emissions, the environmental quality of the construction site is improved, minimizing the impact on the lives of surrounding residents.

[0029] Finally, the energy recovery component in this application can recover the vibration energy generated during equipment operation and convert it into usable electrical energy. This innovative design not only improves the energy utilization efficiency of the equipment but also reduces its energy consumption, contributing to the achievement of sustainable development goals.

[0030] In summary, the building material cutting equipment of this application, through its multifunctional, intelligent design and environmentally friendly performance, not only improves the flexibility and efficiency of building material processing but also better meets the modern construction industry's demand for efficient and environmentally friendly solutions. The widespread application of this equipment will provide strong support for technological advancement and sustainable development in the construction industry. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the internal state of an exemplary embodiment of this application;

[0032] Figure 2 This is a schematic diagram of the external state of an exemplary embodiment of this application.

[0033] In the diagram: 1. Shell; 11. Inlet; 12. Outlet; 2. Baffle; 31. Divider plate; 32. Electrically controlled gate; 41. Cutting tool; 42. Drive unit. Detailed Implementation

[0034] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0035] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0036] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0037] As described in the background section, existing building material cutting equipment has many shortcomings in practical applications. Traditional building material cutting equipment is mostly designed with a simple structure and optimized for specific building materials. For example, some equipment is specifically designed for cutting concrete, while others focus on wood or metal. This single function limits the equipment's applicability. In actual operation, construction sites often need to handle multiple different building materials, leading to reduced equipment utilization. Furthermore, using specialized equipment to handle multiple materials results in frequent equipment switching and operation, wasting time and human resources, and causing significant challenges to equipment maintenance and management.

[0038] To address the aforementioned problems, this application proposes a cutting device for building materials, referring to... Figure 1 and Figure 2 It mainly includes: housing 1, partition 2, various cutting tool assemblies, material dispensing assembly, identification module (not shown in the figure), spray assembly (not shown in the figure) and energy recovery assembly (not shown in the figure).

[0039] Specifically, in the exemplary embodiment, housing 1 is the main outer shell structure of the device, made of high-strength, wear-resistant materials such as steel or aluminum alloy, to ensure that it can withstand a large amount of mechanical load and vibration during the cutting process, while also having good corrosion resistance. Furthermore, the interior of housing 1 is coated to reduce wear and extend its service life.

[0040] Furthermore, in the exemplary embodiment, the upper side of the housing 1 is provided with a feed inlet 11, and the lower side is provided with four discharge outlets 12, which are used to output different types of building materials.

[0041] Specifically, in the exemplary embodiment, three partitions 2 are provided and integrally formed with the shell 1. The three partitions 2 can divide the interior of the shell 1 into four cutting cavities. Each cutting cavity is connected to the inlet 11, and the four cutting cavities correspond one-to-one with and are connected to the four outlets 12, so that the building material entering from the inlet 11 of the shell 1 can enter each cutting cavity without obstruction, and the building material is discharged from the corresponding outlet 12 after being cut.

[0042] Specifically, in the exemplary embodiment, four types of cutting tool assemblies are provided, each suitable for cutting different types of building materials. Furthermore, each cutting tool assembly includes a cutting tool 41 and a drive device 42 for driving the cutting tool 41.

[0043] Furthermore, in the exemplary embodiment, the first type of cutting tool 41 is a carbide saw blade 41, which is mainly used for cutting hard building materials such as concrete and masonry. The carbide saw blade 41 is made of high-temperature treated carbide material, and its surface adopts advanced coating technology, giving it good wear resistance. The tooth profile of the cutting tool 41 is designed with staggered teeth, which can more effectively remove cutting chips during the cutting process, reduce heat accumulation in the cutting tool 41, and thus ensure smooth cutting. The diameter of the cutting tool 41 is designed to be 350 mm, which facilitates flexible use in the cutting cavity of the equipment, and it is equipped with a self-cooling structure, which can maintain the appropriate temperature of the cutting tool 41 through an internal cooling liquid circulation system, extending the service life of the cutting tool 41.

[0044] Furthermore, in the exemplary embodiment, the second type of tool 41 is a metal saw blade 41 used for cutting metal materials such as steel and aluminum. The metal saw blade 41 is made of high-speed steel (HSS) or cemented carbide, possessing good toughness and hardness. The tool 41 is elongated, 20 mm wide, and 1.5 mm thick, suitable for precise cutting within the cutting cavity. The saw blade's teeth are designed with fine teeth and moderate tooth spacing to reduce heat generated during cutting and effectively minimize deformation of the metal material. Combined with an electric drive system, the tool 41 can achieve high-speed rotation, ensuring high efficiency when cutting metal.

[0045] Furthermore, in the exemplary embodiment, the third type of cutter 41 is a disc-shaped cutter 41, specifically designed for cutting wood and wood-based composite materials. The disc-shaped cutter 41 is made of high-carbon steel and undergoes quenching treatment during manufacturing to ensure good strength and hardness. The cutter 41 has a diameter of 250 mm and a serrated edge, effectively cutting wood of varying densities. The surface of the cutter 41 is coated with an anti-corrosion layer to prevent corrosion caused by moisture released from the wood. The cutter 41 is lightweight and easy to replace, ensuring the equipment can quickly meet the cutting needs of different types of wood during continuous operation.

[0046] Furthermore, in the exemplary embodiment, the fourth type of tool 41 is a diamond cutting disc, primarily used for cutting ceramic tiles, stone, and other hard materials. A diamond cutting disc is a high-strength cutting tool with natural diamond particles embedded in its cutting edge, manufactured through high-temperature and high-pressure treatment, possessing extremely high hardness and wear resistance. The diameter of this tool 41 is typically 300 mm, suitable for efficient operation within a cutting cavity. The tool 41 is designed with a continuous diamond cutting edge, enabling smooth and efficient cutting during the process, ensuring that heat and vibration generated during cutting are minimized. In addition, the middle portion of the cutting disc is equipped with heat dissipation holes to improve heat dissipation during cutting and prevent damage to the tool 41 due to overheating. The structural design of the diamond cutting disc considers cutting efficiency and material compatibility, adapting to ceramic tiles and stone of varying thicknesses, with a maximum cutting thickness of 30 mm. By spraying or applying coolant into the cutting cavity, the temperature of the cutting area is reduced, maintaining smooth cutting while minimizing particles and dust generated during the cutting process, ensuring a clean environment.

[0047] Specifically, in the exemplary embodiment, a material distribution assembly is disposed on the housing 1 for distributing different types of building materials into corresponding cutting cavities. Further, the material distribution assembly includes two material distribution plates 31, a drive unit, and an electrically controlled gate 32.

[0048] Furthermore, in the exemplary embodiment, one end of each of the two material distribution plates 31 is coaxially arranged and rotatably connected to the housing 1; the driving component is specifically a servo motor, which is fixed to the outside of the housing 1 and connected to the two material distribution plates 31, capable of independently driving the two material distribution plates 31 to rotate to a preset position; an electrically controlled gate 32 is disposed on the housing 1, capable of closing and / or opening the feed inlet 11 of the cutting cavity. Further, there are two electrically controlled gates 32, respectively disposed at the feed inlet 11 of the first and fourth cutting cavities; the two material distribution plates 31 and the two electrically controlled gates work together to open the corresponding cutting cavity and block the feed inlets 11 of other cutting cavities when a certain building material enters the housing 1, achieving compatibility between the cutting tool 41 and the building material. This structural design not only improves the material processing efficiency of the equipment but also avoids equipment damage caused by material mismatch, thereby improving the reliability and service life of the equipment. Simultaneously, through the setting of the material distribution components, automatic allocation can be performed according to the type of building material, significantly reducing the preparation time before cutting and improving overall work efficiency. Construction site personnel can focus more on other important tasks, thereby improving the overall efficiency of construction.

[0049] Specifically, in the exemplary embodiment, the identification module is used to automatically identify the type of building material entering the equipment, thereby determining the appropriate cutting method and blade 41 configuration. At the same time, the identification module is also electrically connected to the material distribution component and the spraying component, and can control the operation of the material distribution component and the spraying component.

[0050] Furthermore, in the exemplary embodiment, the identification module is located at the feed inlet 11 of the housing 1, employing advanced sensor and image recognition technology. The module is equipped with a high-resolution camera and a spectral sensor, capable of acquiring images and spectral data of the building materials entering the feed inlet 11 in real time. When the material enters the cutting cavity, the camera quickly captures the surface features of the material and processes the data through a built-in algorithm to identify the type of material (such as concrete, metal, wood, etc.). Further, the identification module is connected to the equipment's control system, adjusting the selection of the cutting tool 41 and the cutting parameters through data feedback. The module also has a self-learning function, continuously improving the accuracy and speed of identification by storing characteristic data of different materials. Simultaneously, to ensure identification stability under different lighting conditions, the module is equipped with an LED light source, providing suitable illumination and improving the quality of the data captured by the sensor.

[0051] Specifically, in the exemplary embodiment, the spray assembly is mainly used to cool and reduce dust in the cutting cavity during the cutting process, thereby improving the cutting effect and reducing the impact on the environment.

[0052] Furthermore, in the exemplary embodiment, the spray assembly is located on the upper part of the housing 1 and is equipped with multiple nozzles that can uniformly spray coolant (typically water or a specific cleaning liquid) into the cutting cavity. The nozzles are precisely arranged to ensure that the sprayed coolant covers the surfaces of the tool 41 and the material being cut, promptly removing heat generated during cutting and thus preventing overheating of the tool 41 and material deformation.

[0053] Furthermore, in the exemplary embodiment, the spray assembly is equipped with an automatic control system that can automatically adjust the spray volume based on temperature changes and material type during the cutting process. In addition, the spray assembly is equipped with a filtration system to ensure the purity of the sprayed liquid and prevent impurities from interfering with the cutting effect. The design of the spray assembly also takes water conservation into account, employing micro-atomization technology to atomize the liquid into fine water droplets, minimizing liquid consumption and achieving efficient dust suppression.

[0054] Specifically, in the exemplary embodiment, the energy recovery component is used to collect the vibrations and heat generated during the operation of the equipment and convert them into usable electrical energy, thereby improving the energy utilization efficiency of the equipment.

[0055] Furthermore, in the exemplary embodiment, an energy recovery component is installed at the bottom of the equipment. Utilizing a piezoelectric material, the component converts the mechanical vibrations generated during the cutting process into electrical energy. When the equipment is operating, the crystal structure within the piezoelectric material deforms with the vibration, generating a tiny current. In addition, the energy recovery component also includes a heat conversion section. By incorporating a thermoelectric generator, the heat generated by the blade 41 during the cutting process can be further converted into electrical energy. The collected electrical energy can be used to power the internal control system, identification module, and auxiliary equipment such as the spray assembly, reducing reliance on external power sources. Simultaneously, the energy recovery component is equipped with an energy storage device to store excess electrical energy, facilitating energy redistribution when the equipment is not operating or under low load. This design not only improves the energy efficiency of the equipment but also reduces operating costs and environmental impact to some extent, aligning with the concept of green construction.

[0056] In summary, the building material cutting equipment of this application, through its multifunctional, intelligent design and environmentally friendly performance, not only improves the flexibility and efficiency of building material processing but also better meets the modern construction industry's demand for efficient and environmentally friendly solutions. The widespread application of this equipment will provide strong support for technological advancement and sustainable development in the construction industry.

[0057] Finally, it should be noted that the above descriptions are merely preferred embodiments of this application and are not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A cutting device for building materials, characterized in that... ,include: A housing having an inlet and an outlet formed thereon; There are multiple partitions, which can divide the interior of the housing into several cutting cavities, and each cutting cavity is connected to the inlet and the outlet. The cutting tool assembly is of several types, and each type of cutting tool assembly is disposed in the cutting cavity in a corresponding manner, and is used to cut different types of building materials. The material distribution component is disposed on the housing and is used to distribute different types of building materials into the corresponding cutting cavities; An identification module is disposed within the housing and electrically connected to the material dispensing assembly. The identification module is capable of identifying the type of building material and controlling the material dispensing assembly to operate.

2. The cutting equipment for building materials according to claim 1, characterized in that... The material dispensing component includes: The material distribution plate is rotatably disposed inside the housing and can distribute all the building materials entering the housing into one of the cutting cavities. A driving component is disposed on the housing and connected to the material distribution plate, and is capable of driving the material distribution plate to rotate.

3. The cutting equipment for building materials according to claim 2, characterized in that... The material distribution plates are multiple.

4. The cutting equipment for building materials according to claim 2 or 3, characterized in that... The material dispensing assembly further includes: An electrically controlled gate, which is mounted on the housing, is capable of closing and / or opening the feed inlet of the cutting cavity.

5. The cutting equipment for building materials according to claim 1, characterized in that... It also includes: A spray assembly, disposed on the housing, is capable of spraying into the cutting cavity.

6. The cutting equipment for building materials according to claim 1, characterized in that... It also includes an energy recovery component, which is disposed on the housing and is capable of recovering the energy generated by the vibration of the equipment.

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