Automatic dispersing agent filling equipment

By designing an automatic filling device, and utilizing a filling mechanism and sealing mechanism that combine hydraulic rods and pistons, the problem of inaccurate manual control of filling volume in existing technologies has been solved, thus achieving automated and precise control of dispersant filling.

CN223546528UActive Publication Date: 2025-11-14WELLMAN CHEMICAL (SHANGHAI) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422667816.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-14
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing dispersant filling equipment requires manual control of the filling volume, which makes operation cumbersome and inaccurate.

Method used

An automatic filling device including a mixing tank, a filling mechanism and a sealing mechanism was designed. The filling volume is automatically controlled by the cooperation of hydraulic rods and pistons, and the sealing mechanism prevents overflow and backflow.

Benefits of technology

It achieves automated and precise control of dispersant filling, avoiding errors from manual operation and problems such as overflow or backflow.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223546528U_ABST
    Figure CN223546528U_ABST
Patent Text Reader

Abstract

The utility model discloses automatic dispersing agent filling equipment which comprises a stirring tank, a supporting frame is fixed to the outer side wall of the stirring tank, a fixing steel pipe is fixed to the bottom of the stirring tank, and a filling mechanism is arranged at the other end of the fixing steel pipe. According to the automatic dispersing agent filling equipment, by arranging the filling mechanism, knowing the quantity of a filling bottle, rotating a screw to move a moving pipe and a circular ring, observing a graduated scale to enable the moving pipe to be located at the quantity value position of the filling bottle, a pushing hydraulic rod, a connecting plate, a pull rod and a piston are started to move, a fixing cylinder generates negative pressure to suck a dispersing agent, and the circular ring blocks the piston; and after suction, a lifting hydraulic rod is started, a fixing plate drives a discharging pipe to be inserted into a filling bottle, then the hydraulic rod is pushed to retract, a piston descends, and a dispersing agent in the fixing barrel is extruded into the filling bottle.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of filling equipment technology, specifically to an automatic dispersant filling device. Background Technology

[0002] Dispersants are surfactants that possess both lipophilic and hydrophilic properties within their molecules. They can uniformly disperse solid and liquid particles of inorganic and organic pigments that are difficult to dissolve in liquids, while also preventing particle sedimentation and aggregation, thus forming a stable suspension.

[0003] A search revealed an existing patent (publication number: CN220432322U) that discloses a gray-black water dispersant filling device. This device can precisely control the filling quantity to avoid affecting the efficacy of the drug and can fix the filling bottle to prevent tipping. It includes a base, four legs, and four shock-absorbing pads. Four legs are fixedly installed at the four corners of the base's bottom, and shock-absorbing pads are fixedly connected to the bottom of each leg. The device also includes a storage box, a top plate, a quantitative extraction mechanism, a stirring mechanism, a filling mechanism, and a placement mechanism. The storage box is fixedly installed at the rear top of the base, and an inlet pipe is connected to the rear top of the storage box. The top plate is fixedly connected to the upper front wall of the storage box. The stirring mechanism is installed inside the storage box to agitate the dispersant. The quantitative extraction mechanism is installed at the top of the top plate to quantitatively extract the dispersant. The filling mechanism is installed at the lower end of the top plate to fill the dispersant. The placement mechanism is installed at the front top of the base.

[0004] It uses a ruler to read the value and control the quantity inside the measuring box, thus controlling the error range. However, it has a drawback: it cannot automatically control the quantity and requires manual control, which is very troublesome. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides an automatic dispersant filling device, which solves the problems mentioned in the background section.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an automatic dispersant filling device, including a mixing tank, a support frame fixed to the outer wall of the mixing tank, a fixed steel pipe fixed to the bottom of the mixing tank, and a filling mechanism provided at the other end of the fixed steel pipe. The filling mechanism includes a fixed cylinder, a piston, a pull rod, a connecting plate, a fixed block, a fixed plate, a pushing hydraulic rod, a conveying pipe, a discharging pipe, a lifting hydraulic rod, a measuring cylinder, a moving pipe, a ring, and a screw.

[0007] Preferably, the fixed cylinder and the fixed steel pipe are fixedly connected, the fixed block and the measuring cylinder are both fixedly connected to the outer side wall of the fixed cylinder, the left side of the pushing hydraulic rod and the right side of the fixed block are fixedly connected, and the outer side wall of the piston and the inner side wall of the fixed cylinder are slidably connected.

[0008] Preferably, the top of the piston and the bottom of the pull rod are fixedly connected, the bottom of the connecting plate, the top of the pull rod, and the top of the output shaft of the push hydraulic rod are fixedly connected, the outer wall of the moving tube and the inner wall of the measuring cylinder are slidably connected, the screw is located inside the measuring cylinder, and the screw and the measuring cylinder are rotatably connected.

[0009] Preferably, the screw and the inner wall of the moving tube are slidably connected, the inner wall of the ring and the outer wall of the pull rod are slidably connected, the end of the moving tube away from the measuring cylinder is fixedly connected to the top of the ring, the front surface of the measuring cylinder is provided with a viewing port, and the front surface of the measuring cylinder is provided with a scale.

[0010] Preferably, the top end of the conveying pipe is fixedly connected to the bottom of the fixed cylinder, the bottom of the fixed block is fixedly connected to the top of the lifting hydraulic rod, the bottom of the output shaft of the lifting hydraulic rod is fixedly connected to the top of the fixed plate, the discharge pipe is fixed inside the fixed plate, and the bottom end of the conveying pipe is fixedly connected to the top of the discharge pipe.

[0011] Preferably, both the fixed steel pipe and the discharge pipe are equipped with a sealing mechanism. The sealing mechanism includes a fixing ring, a spring, a blocking block, and a blocking ring. The two fixing rings are respectively fixedly connected to the inner walls of the fixed steel pipe and the discharge pipe. The top of the fixing ring is fixedly connected to the bottom of the spring. The other end of the spring is fixedly connected to the bottom of the blocking block. The blocking ring is located above the blocking block. The two blocking rings are respectively fixedly connected to the inner walls of the fixed steel pipe and the discharge pipe. The top of the blocking block has multiple through holes running vertically.

[0012] Beneficial effects

[0013] This invention provides an automatic dispersant filling device. Compared with the prior art, it has the following advantages:

[0014] 1. This automatic dispersant filling equipment, through the setting of the filling mechanism, knows the amount of filling bottle, rotates the screw to move the moving tube and the ring, observes the scale to make the moving tube position at the filling bottle value, starts to push the hydraulic rod, the connecting plate, the pull rod and the piston move, the fixed cylinder generates negative pressure to suck up the dispersant, the ring blocks the piston, thus fixing the amount sucked up by the fixed cylinder, thus preventing excessive sucking and overflow during filling. After sucking, the lifting hydraulic rod is activated, the fixed plate with the discharge pipe is inserted into the inside of the filling bottle, and then the hydraulic rod is pushed to retract, the piston descends and squeezes the dispersant inside the fixed cylinder into the inside of the filling bottle.

[0015] 2. This automatic dispersant filling equipment, through the setting of a sealing mechanism, when the fixed cylinder generates negative pressure, the lower spring pushes the lower blocking block and the lower blocking ring to fit together, preventing air from entering the fixed cylinder. At the same time, the negative pressure draws the upper blocking block downwards, so that the dispersant inside the mixing tank enters the fixed steel pipe and then enters the fixed cylinder. When strong pressure is generated inside the fixed cylinder, the upper spring pushes the upper blocking block and the upper blocking ring to fit together, thus preventing the dispersant from flowing back into the mixing tank. At the same time, the strong pressure pushes the lower blocking block to move, so that the dispersant enters the filling bottle. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the filling mechanism and mixing tank in this utility model;

[0018] Figure 3 This is a cross-sectional view of the filling mechanism in this utility model.

[0019] Figure 4 This is a schematic diagram of the blocking block in this utility model.

[0020] In the diagram: 1. Filling mechanism; 2. Sealing mechanism; 3. Support frame; 4. Mixing tank; 5. Perforation; 6. Discharge pipe; 7. Lifting hydraulic rod; 8. Fixing plate; 9. Screw; 10. Scale; 11. Pushing hydraulic rod; 12. Measuring cylinder; 13. Fixing block; 14. Viewing port; 15. Connecting plate; 16. Fixing cylinder; 17. Moving pipe; 18. Fixing steel pipe; 19. Fixing ring; 20. Spring; 21. Blocking block; 22. Blocking ring; 23. Conveying pipe; 24. Ring; 25. Pull rod; 26. Piston. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution: an automatic dispersant filling device, including a mixing tank 4, a support frame 3 fixed to the outer wall of the mixing tank 4, a fixed steel pipe 18 fixed to the bottom of the mixing tank 4, and a filling mechanism 1 provided at the other end of the fixed steel pipe 18. The filling mechanism 1 includes a fixed cylinder 16, a piston 26, a pull rod 25, a connecting plate 15, a fixed block 13, a fixed plate 8, a pushing hydraulic rod 11, a conveying pipe 23, a discharging pipe 6, a lifting hydraulic rod 7, a measuring cylinder 12, a moving pipe 17, a ring 24, and a screw 9. The fixed cylinder 16... The fixed steel pipe 18 is fixedly connected, the fixed block 13 and the measuring cylinder 12 are both fixedly connected to the outer wall of the fixed cylinder 16, the left side of the pushing hydraulic rod 11 is fixedly connected to the right side of the fixed block 13, the outer wall of the piston 26 is slidably connected to the inner wall of the fixed cylinder 16, the top of the piston 26 is fixedly connected to the bottom end of the pull rod 25, the bottom of the connecting plate 15 is fixedly connected to the top of the pull rod 25 and the top of the output shaft of the pushing hydraulic rod 11, the outer wall of the moving tube 17 is slidably connected to the inner wall of the measuring cylinder 12, and the screw 9 is located inside the measuring cylinder 12. The screw 9 and measuring cylinder 12 are rotatably connected; the screw 9 and the inner wall of the moving tube 17 are slidably connected; the inner wall of the ring 24 and the outer wall of the pull rod 25 are slidably connected; the end of the moving tube 17 away from the measuring cylinder 12 is fixedly connected to the top of the ring 24; the front surface of the measuring cylinder 12 is provided with a viewing port 14; the front surface of the measuring cylinder 12 is provided with a scale 10; the top end of the conveying tube 23 is fixedly connected to the bottom of the fixed cylinder 16; the bottom of the fixed block 13 is fixedly connected to the top of the lifting hydraulic rod 7; the bottom of the output shaft of the lifting hydraulic rod 7 is fixedly connected to the fixed plate 8. The top is fixedly connected, the discharge pipe 6 is fixed inside the fixed plate 8, and the bottom end of the conveying pipe 23 is fixedly connected to the top of the discharge pipe 6. To determine the amount of filling, rotate the screw 9 to move the moving pipe 17 and the ring 24. Observe the scale 10 to make the moving pipe 17 position at the filling bottle value. Start the hydraulic rod 11 to move the connecting plate 15, the pull rod 25 and the piston 26. The fixed cylinder 16 generates negative pressure to absorb the dispersant. The ring 24 blocks the piston 26, thus fixing the amount absorbed by the fixed cylinder 16 and preventing excessive absorption that may cause overflow during filling.

[0023] Furthermore, both the fixed steel pipe 18 and the discharge pipe 6 are equipped with a sealing mechanism 2. The sealing mechanism 2 includes a fixing ring 19, a spring 20, a blocking block 21, and a blocking ring 22. The two fixing rings 19 are fixedly connected to the inner walls of the fixed steel pipe 18 and the discharge pipe 6, respectively. The top of the fixing ring 19 is fixedly connected to the bottom of the spring 20, and the other end of the spring 20 is fixedly connected to the bottom of the blocking block 21. The blocking ring 22 is located above the blocking block 21. The two blocking rings 22 are fixedly connected to the inner walls of the fixed steel pipe 18 and the discharge pipe 6, respectively. The top of the blocking block 21 has multiple through holes running vertically through it. 5. When negative pressure is generated in the fixed cylinder 16, the lower spring 20 pushes the lower blocking block 21 and the lower blocking ring 22 to fit together, preventing air from entering the fixed cylinder 16. At the same time, the negative pressure draws the upper blocking block 21 downward, so that the dispersant inside the mixing tank 4 will enter the fixed steel pipe 18 and then enter the fixed cylinder 16. When strong pressure is generated inside the fixed cylinder 16, the upper spring 20 pushes the upper blocking block 21 and the upper blocking ring 22 to fit together, thus preventing the dispersant from flowing back into the mixing tank 4. At the same time, the strong pressure pushes the lower blocking block 21 to move, so that the dispersant will enter the filling bottle.

[0024] During operation, determine the volume of the bottle to be filled. Rotate screw 9 to move moving tube 17 and ring 24. Observe the scale 10 to position moving tube 17 at the volume value of the bottle. Start the hydraulic rod 11 to move connecting plate 15, pull rod 25 and piston 26. The fixed cylinder 16 generates negative pressure to absorb the dispersant. Ring 24 blocks piston 26, thus fixing the amount absorbed by the fixed cylinder 16 and preventing excessive absorption that may cause overflow during filling. After absorption, start the lifting hydraulic rod 7. The fixed plate 8, along with the discharge tube 6, inserts into the inside of the bottle. Then push hydraulic rod 11 to retract, and piston 26 descends, squeezing the dispersant inside the fixed cylinder 16 into the inside of the bottle.

[0025] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic dispersant filling device, comprising a mixing tank (4), characterized in that: The outer wall of the mixing tank (4) is fixed with a support frame (3), and the bottom of the mixing tank (4) is fixed with a fixed steel pipe (18). The other end of the fixed steel pipe (18) is provided with a filling mechanism (1). The filling mechanism (1) includes a fixed cylinder (16), a piston (26), a pull rod (25), a connecting plate (15), a fixed block (13), a fixed plate (8), a pushing hydraulic rod (11), a conveying pipe (23), a discharge pipe (6), a lifting hydraulic rod (7), a measuring cylinder (12), a moving pipe (17), a ring (24), and a screw (9).

2. The automatic dispersant filling equipment according to claim 1, characterized in that: The fixed cylinder (16) and the fixed steel pipe (18) are fixedly connected. The fixed block (13) and the measuring cylinder (12) are both fixedly connected to the outer wall of the fixed cylinder (16). The left side of the pushing hydraulic rod (11) and the right side of the fixed block (13) are fixedly connected. The outer wall of the piston (26) and the inner wall of the fixed cylinder (16) are slidably connected.

3. The automatic dispersant filling equipment according to claim 2, characterized in that: The top of the piston (26) and the bottom of the pull rod (25) are fixedly connected. The bottom of the connecting plate (15), the top of the pull rod (25), and the top of the output shaft of the push hydraulic rod (11) are fixedly connected. The outer wall of the moving tube (17) and the inner wall of the measuring cylinder (12) are slidably connected. The screw (9) is located inside the measuring cylinder (12). The screw (9) and the measuring cylinder (12) are rotatably connected.

4. The automatic dispersant filling equipment according to claim 3, characterized in that: The inner wall of the screw (9) and the inner wall of the moving tube (17) are slidably connected, the inner wall of the ring (24) and the outer wall of the pull rod (25) are slidably connected, one end of the moving tube (17) away from the measuring cylinder (12) is fixedly connected to the top of the ring (24), the front surface of the measuring cylinder (12) is provided with a viewing port (14), and the front surface of the measuring cylinder (12) is provided with a scale (10).

5. The automatic dispersant filling equipment according to claim 4, characterized in that: The top end of the conveying pipe (23) is fixedly connected to the bottom of the fixed cylinder (16), the bottom of the fixed block (13) is fixedly connected to the top of the lifting hydraulic rod (7), the bottom of the output shaft of the lifting hydraulic rod (7) is fixedly connected to the top of the fixed plate (8), the discharge pipe (6) is fixed inside the fixed plate (8), and the bottom end of the conveying pipe (23) is fixedly connected to the top of the discharge pipe (6).

6. The automatic dispersant filling equipment according to claim 5, characterized in that: Both the fixed steel pipe (18) and the discharge pipe (6) are equipped with a sealing mechanism (2). The sealing mechanism (2) includes a fixed ring (19), a spring (20), a blocking block (21), and a blocking ring (22). The two fixed rings (19) are fixedly connected to the inner walls of the fixed steel pipe (18) and the discharge pipe (6), respectively. The top of the fixed ring (19) is fixedly connected to the bottom of the spring (20). The other end of the spring (20) is fixedly connected to the bottom of the blocking block (21). The blocking ring (22) is located above the blocking block (21). The two blocking rings (22) are fixedly connected to the inner walls of the fixed steel pipe (18) and the discharge pipe (6), respectively. The top of the blocking block (21) is provided with multiple through holes (5) that run vertically through it.

Citation Information

Patent Citations

  • Gray black water dispersant filling device

    CN220432322U