Film coating machine for coating film on finished charger
By designing the coordinated operation of the film supply, film transfer, side pushing, and film coating devices, the precise positioning and uniform adhesion of the film paper to the product are achieved, solving the problems of film paper force, position, and adhesion requirements in existing equipment, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423299696.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing automated laminating equipment has problems with precise positioning and uniform application of the film tension, position, and adhesion requirements, resulting in poor product quality.
A film coating machine was designed, comprising a film feeding device, a film transfer device, a side pushing device, and a film covering device. Utilizing the film covering fixture and multiple stations on the turntable device, the film feeding device and the film transfer device work together to achieve precise positioning and uniform application of the film paper. The side pushing device ensures that the film paper is applied synchronously on both sides. The film covering device uses a film covering roller to achieve staggered and overlapping application of the film paper.
It improved production efficiency, enhanced the product's appearance and protective effect, and met market demands.
Smart Images

Figure CN223546554U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of automated equipment, and in particular to a coating machine for coating finished chargers. Background Technology
[0002] With the increasing level of industrial automation and the demand for higher production efficiency, traditional manual wrapping techniques are gradually being replaced by automated equipment. This type of automated equipment can significantly improve product production efficiency and packaging quality while reducing labor costs.
[0003] Typical film-paper laminating equipment usually includes a film supply device, a laminating device, and a transmission system. In existing technologies, the structure and operation of such equipment are generally quite complex, and the equipment lacks flexibility and adaptability, making it difficult to meet the laminating needs of various types of products.
[0004] For example, Chinese patent document CN207773575U discloses a finished product laminating machine, including a frame and a feeding section, a discharging section, a back laminating mechanism, and a front laminating mechanism located within the frame. The feeding section includes a feeding conveyor belt, a first lifting platform, a feeding and transfer gantry, and a feeding suction cup. The discharging section includes a discharging and transfer gantry, a discharging suction cup, a second lifting platform, and a discharging conveyor belt. The back laminating mechanism is located on one side of the feeding section, and the front laminating mechanism is located on one side of the discharging section. The back laminating mechanism includes a disc-shaped first rotating table, a first film-tearing assembly, a first film-applying assembly, and a transfer assembly. The front laminating mechanism includes a disc-shaped second rotating table, a flipping assembly, a second film-tearing assembly, and a second film-applying assembly.
[0005] In practice, due to factors such as the tension, position, and application requirements of the film paper, defects such as inaccurate alignment, bubbles, and wrinkles may occur, affecting the quality of the final product. Therefore, achieving precise positioning and uniform application of the film paper has become a key technical challenge for automated laminating equipment. Utility Model Content
[0006] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.
[0007] This utility model provides a coating machine for coating finished chargers, including a frame, and a film supply device, a film transfer device, a side push device, a coating device, and a turntable device installed on the frame. The turntable device is equipped with multiple coating fixtures and can drive the coating fixtures to rotate between different workstations. The film supply device is used to supply the film paper required for coating the product. The film transfer device is used to move the film paper supplied by the film supply device and place it at the bottom of the coating fixture, so that the loading station can place the product on the film paper. The side push device is used to drive the two ends of the film paper at the bottom of the coating fixture towards the two sides of the product, so that the film paper is attached to the two sides of the product. The coating device is equipped with a first coating roller and a second coating roller. The first coating roller and the second coating roller respectively roll and press the two ends of the film paper, so that the two ends of the film paper are staggered and overlapped and attached to the upper side of the product.
[0008] As a further embodiment of this utility model: the coating device is further provided with a coating crossbar, a coating slide rail, a first coating cylinder, a first adapter bracket, a second coating cylinder, and a second adapter bracket. The coating crossbar is connected to the frame, the coating slide rail is fixed to the coating crossbar, the first coating cylinder and the second coating cylinder are respectively fixed to both ends of the coating crossbar, the first adapter bracket and the second adapter bracket are respectively slidably connected to the coating slide rail via sliders, and one end of the first adapter bracket is driven to the piston end of the first coating cylinder, and the other end is connected to the first coating roller. One end of the second adapter bracket is driven to the piston end of the second coating cylinder, and the other end is connected to the second coating roller.
[0009] As a further embodiment of this utility model: the side-pushing device includes a side-pushing linear module, a side-pushing crossbar, a side-pushing slide rail, a side-pushing screw, a first side-pushing bracket, a first side-pushing roller, a second side-pushing bracket, and a second side-pushing roller. The side-pushing linear module is mounted on the frame. The side-pushing crossbar is fixedly connected to the slide end of the side-pushing linear module. The side-pushing slide rail is fixedly connected to the side-pushing crossbar. The side-pushing screw is rotatably connected to the side-pushing crossbar. The first side-pushing bracket and the second side-pushing bracket are slidably connected to the side-pushing slide rail by sliders. One end of the first side-pushing bracket is threadedly connected to one end of the side-pushing screw by a flange nut, and the other end is equipped with a first side-pushing roller. One end of the second side-pushing bracket is threadedly connected to the other end of the side-pushing screw by a flange nut, and the other end is equipped with a second side-pushing roller.
[0010] As a further embodiment of this utility model, it also includes a clamping assembly, which is provided with a clamping bracket, a clamping cylinder and a clamping block. One end of the clamping bracket is fixed to the frame, and the other end is equipped with a clamping cylinder. The clamping block is fixed to the piston end of the clamping cylinder and clamps the product under the drive of the clamping cylinder.
[0011] As a further embodiment of this utility model: the film transfer device includes a film transfer linear module, a film transfer vertical cylinder, and a film transfer suction cup. The film transfer linear module is mounted on the frame, the film transfer vertical cylinder is mounted on the slide end of the film transfer linear module, and the film transfer suction cup is mounted on the piston end of the film transfer vertical cylinder.
[0012] As a further embodiment of this utility model: the film transfer device is further provided with a film transfer rotating cylinder, the film transfer rotating cylinder is installed on the piston end of the film transfer vertical cylinder, and the film transfer suction cup is installed on the rotating table of the film transfer rotating cylinder.
[0013] As a further embodiment of this utility model: the film supply device is provided with a film paper peeler and a film paper turning assembly. The film paper peeler is installed on the frame and is used to peel the film paper from the release paper. The film paper turning assembly is installed on the film paper peeler and is used to turn the peeled film paper. The film paper turning assembly is provided with a film paper lifting cylinder, a film paper turning bracket, a film paper turning cylinder and a film paper turning suction cup. The film paper lifting cylinder is installed on the film paper peeler. One end of the film paper turning bracket is fixedly connected to the piston end of the film paper lifting cylinder, and the other end is fixedly connected to the film paper turning cylinder. The film paper turning suction cup is rotatably connected to the film paper turning bracket and forms a transmission connection with the piston end of the film paper turning cylinder.
[0014] As a further embodiment of this utility model: the coating fixture is provided with a fixture base and a film pressing bracket. The fixture base has an elongated groove for placing the film paper. One end of the film pressing bracket is rotatably connected to the fixture base via a rotating shaft, and the other end is sleeved on a soft rubber tube. A torsion spring is sleeved on the rotating shaft. One end of the torsion spring is connected to the fixture base, and the other end is connected to the film pressing bracket. The torsion force of the torsion spring drives the soft rubber tube to abut against the bottom of the elongated groove, thereby pressing the placed film paper.
[0015] As a further embodiment of this utility model, it also includes a top-pushing mechanism, which is provided with a top-pushing cylinder and a top-pushing push block. The top-pushing cylinder is mounted on the frame, and the top-pushing push block is fixed to the piston end of the top-pushing cylinder. The pressure film support is also provided with a top-pushing bearing. One end of the top-pushing bearing is connected to the pressure film support, and the other end protrudes a certain length to form a free end. Under the drive of the top-pushing cylinder, the top-pushing push block performs an upward lifting operation on the top-pushing bearing, causing the pressure film support to rotate a certain angle.
[0016] As a further embodiment of this utility model, it also includes a discharge device, which is provided with a discharge linear module, a discharge vertical cylinder, a discharge clamping cylinder and a clamping arm. The discharge linear module is installed on the frame, the discharge vertical cylinder is installed on the slide end of the discharge linear module, and the clamping arm is fixedly connected to the drive end of the discharge clamping cylinder.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. By setting multiple stations on the turntable device and setting film-coating fixtures at the stations, the film paper can be placed at the bottom of the film-coating fixture by the cooperation of the film supply device and the film transfer device, so that the product can be placed on the film paper. Then, by the cooperation of the side push device and the film-coating device, the film paper can be attached to the product, realizing the film-coating operation of the product for shipment.
[0019] 2. The two side-push rollers of the side-push device can press the two sides of the film paper onto the two sides of the product respectively, thus attaching the film paper to the sides of the product and completing the side-attachment operation. Moreover, the side-push screw hole can realize the opposite movement of the first side-push bracket and the second side-push bracket, realizing the synchronous attachment operation of the two sides of the product, which can not only improve the attachment speed, but also prevent the product from shifting.
[0020] 3. By setting up a laminating roller in the laminating device and using the laminating roller to roll and press both ends of the film paper separately, the two ends of the film paper are overlapped and attached to the upper side of the product, thus completing the entire film paper attachment operation.
[0021] Therefore, with the above improvements, this utility model can provide a coating machine for coating finished chargers. By designing the coordinated operation of the film supply device, film transfer device, side pushing device and coating device, the film paper can cover the product, which not only improves production efficiency, but also improves the appearance and protection effect of the product, thereby meeting the market demand.
[0022] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0025] Figure 2 This is a schematic diagram of the film supply device of this utility model;
[0026] Figure 3 This is a schematic diagram of the film transfer device of this utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the film-coating fixture and turntable device of this utility model;
[0028] Figure 5 This is a structural schematic diagram of the side-push linear module and the film-coated linear module of this utility model;
[0029] Figure 6 This is a schematic diagram of the coating device of this utility model;
[0030] Figure 7 This is a schematic diagram of the side-push device of this utility model;
[0031] Figure 8 This is a schematic diagram of the material discharge device of this utility model.
[0032] The reference numerals and names in the figure are as follows:
[0033] 10 Film feeding device; 11 Film paper peeler; 12 Film paper flipping assembly; 13 Film paper lifting cylinder; 14 Film paper flipping bracket; 15 Film paper flipping cylinder; 16 Film paper flipping suction cup; 20 Film transfer device; 21 Film transfer linear module; 22 Film transfer vertical cylinder; 23 Film transfer suction cup; 24 Film transfer rotating cylinder; 30 Side push device; 31 Side push linear module; 32 Side push crossbar; 33 Side push slide rail; 34 Side push screw; 35 First side push bracket; 36 First side push roller; 37 Second side push bracket; 38 Second side push roller; 39 Side blow nozzle; 40 Coating device; 41 First coating roller; 42 Second coating roller; 43 Coating bracket; 44 Damper; 51 Coating linear module; 52 Coating crossbar; 53 54 First coating cylinder; 55 First adapter bracket; 56 Second coating cylinder; 57 Second adapter bracket; 60 Discharge device; 61 Discharge linear module; 62 Discharge vertical cylinder; 63 Discharge clamping cylinder; 64 Clamping arm; 70 Pressing assembly; 71 Pressing bracket; 72 Pressing cylinder; 73 Pressing block; 74 Push mechanism; 75 Push cylinder; 76 Push push block; 80 Coating fixture; 81 Fixture base; 82 Film pressing bracket; 83 Soft rubber tube; 84 Push bearing; 90 Frame; 91 Turntable device; 92 Detection assembly; 93 Rotary disk; 94 Film loading station; 95 Material loading station; 96 Coating station; 97 Discharge station; 98 Feed conveyor belt; 99 Discharge conveyor belt. Detailed Implementation
[0034] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0035] Please see Figures 1 to 8 In this embodiment of the present invention, a coating machine for coating finished chargers includes a frame 90, and a film supply device 10, a film transfer device 20, a side push device 30, a coating device 40, and a turntable device 91 mounted on the frame 90. The turntable device 91 is provided with multiple coating fixtures 80 and can drive the coating fixtures 80 to rotate between different workstations. The film supply device 10 is used to supply the film paper required for coating the product, and the film transfer device 20 is used to transfer the film supplied by the film supply device 10. The paper is moved and placed at the bottom of the laminating fixture 80, so that the loading station 95 can place the product on the film paper; the side pushing device 30 is used to drive the two ends of the film paper at the bottom of the laminating fixture 80 towards the two sides of the product, so that the film paper is attached to the two sides of the product; the laminating device 40 is provided with a first laminating roller 41 and a second laminating roller 42, the first laminating roller 41 and the second laminating roller 42 respectively roll the two ends of the film paper, so that the two ends of the film paper are staggered and overlapped and attached to the upper side of the product.
[0036] Specifically, in order to switch the coating fixture 80 between different workstations, the turntable device 91 preferably uses a cam divider, as is common in the art, and is equipped with a corresponding motor and gearbox to drive the cam divider to rotate. Alternatively, a turntable 93 can be connected to the output shaft of the cam divider to rotate synchronously. Preferably, the turntable 93 is equipped with a film loading station 94, a material loading station 95, a coating station 96, and a material unloading station 97, and the coating fixture 80 is installed at each of the corresponding workstations.
[0037] The film loading station 94 is used for the film transfer device 20 to place the film paper into the laminating fixture 80. The loading station 95 is used for placing the product to be laminated onto the film paper. The laminating station 96 is used for the side pushing device 30 and the laminating device 40 to attach the film paper to the product. The unloading station 97 is used for the unloading device 60 to clamp the laminated product and perform the unloading operation. The loading station 95 can be automated using a robotic arm or manually loaded to place the product onto the film paper in the laminating fixture 80. An infeed conveyor belt 98 can be installed to transport the product to be laminated, and an unloading conveyor belt 99 can be installed to output the laminated product.
[0038] like Figure 5 and Figure 6As shown, preferably, the coating device 40 further includes a coating crossbar 52, a coating slide rail 53, a first coating cylinder 54, a first adapter bracket 55, a second coating cylinder 56, and a second adapter bracket 57. The coating crossbar 52 is connected to the frame 90, and the coating slide rail 53 is fixedly connected to the coating crossbar 52. The first coating cylinder 54 and the second coating cylinder 56 are respectively fixedly connected to both ends of the coating crossbar 52. The first adapter bracket 55 and the second adapter bracket 57 are respectively slidably connected to the coating slide rail 53 via sliders. One end of the first adapter bracket 55 is drivenly connected to the piston end of the first coating cylinder 54, and the other end is connected to the first coating roller 41. One end of the second adapter bracket 57 is drivenly connected to the piston end of the second coating cylinder 56, and the other end is connected to the second coating roller 42.
[0039] Specifically, the first coating roller 41 and the second coating roller 42 are respectively connected to the adapter bracket via the coating bracket 43. One end of the coating bracket 43 is rotatably connected to the coating roller, and the other end is drive-connected to either the first adapter bracket 55 or the second adapter bracket 57. The connection between the adapter bracket and the coating bracket 43 can be achieved by using a rotating shaft, allowing the coating bracket 43 to rotate relative to the adapter bracket at a certain angle. A torsion spring can be fitted onto the shaft, using the torsion force of the torsion spring to drive the coating bracket 43 to maintain a certain angle. This provides a certain retraction force when the coating roller moves downwards to abut against the upper side of the product. This prevents the coating roller from directly impacting the product and causing damage, while also using the torsion force of the torsion spring to apply pressure to the film paper, resulting in a tighter adhesion.
[0040] Therefore, when the first laminating cylinder 54 operates, it drives the first adapter bracket 55 to move along the laminating slide rail 53, and through the laminating bracket 43, it drives the first laminating roller 41 to move synchronously, so that the first laminating roller 41 attaches one end of the film paper to the upper side of the product. Similarly, when the second laminating cylinder 56 operates, it drives the second adapter bracket 57 to move along the laminating slide rail 53, and similarly through the corresponding laminating bracket 43, it drives the second laminating roller 42 to move synchronously, so that the second laminating roller 42 attaches the other end of the film paper to the upper side of the product. This is equivalent to attaching the two ends of the film paper to the upper side of the product in an alternating and overlapping manner.
[0041] Secondly, to ensure a tighter adhesion of the film to the product, a damper 44, as used in the prior art, can be installed on the first coating roller 41 or the second coating roller 42. This damping restricts the rotation of the first coating roller 41 or the second coating roller 42, resulting in a tighter adhesion of the film. The damper 44 can be installed on both coating rollers or only on one. Preferably, the damper 44 can be installed only on the coating roller where the last end of the film is applied, allowing for a tighter adhesion of the last end of the film and ensuring a more secure fit of the entire film against the side of the product. A coating roller without the damper 44 can achieve a faster coating speed and improve coating efficiency.
[0042] Furthermore, the laminating device 40 also includes a laminating linear module 51, which is mounted on the frame 90. The laminating crossbar 52 is fixed to the slide end of the laminating linear module 51, thereby performing vertical linear movement under the drive of the laminating linear module 51. Moving upward a certain distance allows the laminating roller to move away from the laminating fixture 80, enabling the laminating fixture 80 to rotate normally. Moving downward a certain distance allows the laminating roller to approach the laminating fixture 80 and finally adhere the film paper tightly, rolling it to attach it to the upper side of the product. Preferably, the laminating linear module 51 is a lead screw slide module as used in the prior art.
[0043] like Figure 5 and Figure 7 As shown, preferably, the side-pushing device 30 includes a side-pushing linear module 31, a side-pushing crossbar 32, a side-pushing slide rail 33, a side-pushing screw 34, a first side-pushing bracket 35, a first side-pushing roller 36, a second side-pushing bracket 37, and a second side-pushing roller 38. The side-pushing linear module 31 is mounted on the frame 90. The side-pushing crossbar 32 is fixedly connected to the slide end of the side-pushing linear module 31. The side-pushing slide rail 33 is fixedly connected to the side-pushing crossbar 32. The side-pushing screw 34 is rotatably connected to the side-pushing crossbar 32. The first side-pushing bracket 35 and the second side-pushing bracket 37 are slidably connected to the side-pushing slide rail 33 by sliders. One end of the first side-pushing bracket 35 is equipped with the first side-pushing roller 36, and its other end is threadedly connected to one end of the side-pushing screw 34 through a flange nut. One end of the second side-pushing bracket 37 is equipped with the second side-pushing roller 38, and its other end is threadedly connected to the other end of the side-pushing screw 34 through a flange nut.
[0044] Specifically, since the film paper is placed at the bottom of the laminating fixture 80 and the product is placed on top of the film paper, when it is necessary to attach the film paper to both sides of the product, the side push roller needs to move upward from below the laminating fixture 80 to push the bottom film paper upward and thus attach it to both sides of the product. Therefore, the side push device 30 needs to be installed below the laminating fixture 80. Understandably, corresponding notches need to be made at the corresponding positions of the laminating fixture 80 and the rotating disk 93 of the turntable device 91 so that the side push roller can pass through the corresponding notches to roll the film paper.
[0045] Secondly, in order to achieve vertical movement of the side push roller, a side push linear module 31 can be set up. Preferably, the side push linear module 31 is a synchronous belt type linear module, so that the side push crossbar 32 is fixedly connected to the corresponding synchronous belt through a slider, thereby realizing vertical linear movement.
[0046] Furthermore, the side push screw 34 is preferably a conventional double-threaded screw, also known as a bidirectional screw, with left-hand threads at one end and right-hand threads at the other. This allows the rotation of the same screw to drive the two nuts at both ends to move in opposite directions. Thus, the side push screw 34 can simultaneously drive the first side push bracket 35 and the second side push bracket 37 to move towards each other, causing the first side push roller 36 and the second side push roller 38 to move from both sides towards the center. This bends the two ends of the film paper towards the sides of the product and clamps them onto the product, completing the film paper attachment to both sides of the product. It is understood that a corresponding motor (not shown in the figure) can also be installed on one side of the side push screw 34 to drive the side push screw 34 to rotate.
[0047] In addition, on the side where the first side push bracket 35 and the second side push bracket 37 are far apart from each other, a side blowing nozzle 39 is respectively provided. The side blowing nozzle 39 is connected to an external high-pressure air pump to provide it with high-pressure airflow. Before the side push roller contacts the film paper, the high-pressure airflow sprayed by the side blowing nozzle 39 blows the film paper, so that the film paper can be folded to both sides of the product in advance, which makes it easier for the side push roller to attach the film paper. At the same time, it can avoid the side push roller from scratching the film paper when pushing it upward.
[0048] like Figure 4 As shown, preferably, it also includes a clamping assembly 70, which is provided with a clamping bracket 71, a clamping cylinder 72 and a clamping block 73. One end of the clamping bracket 71 is fixed to the frame 90, and the other end is equipped with the clamping cylinder 72. The clamping block 73 is fixed to the piston end of the clamping cylinder 72 and clamps the product under the drive of the clamping cylinder 72.
[0049] Specifically, the clamping component 70 is installed on the frame 90 corresponding to the laminating station 96, so that the clamping block 73, driven by the clamping cylinder 72, can clamp the product placed in the laminating fixture 80 on the laminating station 96, keeping it stably in the corresponding position inside the laminating fixture 80, facilitating the laminating operation of the side pushing device 30 and the laminating device 40. The clamping block 73 is preferably made of rubber-coated block, giving it a certain degree of flexibility and elasticity, facilitating the clamping operation of the product.
[0050] like Figure 3 As shown, preferably, the film transfer device 20 is provided with a film transfer linear module 21, a film transfer vertical cylinder 22 and a film transfer suction cup 23. The film transfer linear module 21 is installed on the frame 90, the film transfer vertical cylinder 22 is installed on the slide end of the film transfer linear module 21, and the film transfer suction cup 23 is installed on the piston end of the film transfer vertical cylinder 22.
[0051] Specifically, to enable the vertical transfer cylinder 22 and the transfer suction cup 23 to move laterally, a linear transfer module 21 can be provided. The linear transfer module 21 is horizontally mounted on the frame 90 via two support pillars, allowing it to perform lateral linear movement. Preferably, the linear transfer module 21 is a synchronous belt type, allowing the vertical transfer cylinder 22 to be fixedly connected to the corresponding synchronous belt via a slider, thereby achieving lateral linear movement. This allows the transfer suction cup 23 to adsorb the film paper from the film supply device 10 and move it to the corresponding film loading station 94, placing the film paper in the laminating fixture 80 of the film loading station 94.
[0052] Secondly, in order to drive the film transfer suction cup 23 to move up and down, a film transfer vertical cylinder 22 can also be set so that it can drive the film transfer suction cup 23 to move up and down vertically, making it easier to adsorb and place the film paper.
[0053] like Figure 3 As shown, preferably, the film transfer device 20 is further provided with a film transfer rotating cylinder 24, which is installed at the piston end of the film transfer vertical cylinder 22, and the film transfer suction cup 23 is installed on the rotating table of the film transfer rotating cylinder 24.
[0054] Specifically, because the two ends of the film paper are different, one end is first attached to the upper side of the product, and the other end is then attached to the film paper, achieving an effect of overlapping and interleaving the film paper on the upper side of the product. Therefore, when the orientation of the two ends of the film paper supplied by the film supply device 10 is inconsistent with the attachment sequence, the orientation of the film paper needs to be adjusted. Therefore, a film transfer rotating cylinder 24 can also be provided to rotate the film paper picked up by the film transfer suction cup 23 at a certain angle to make it conform to the angle required for lamination. Preferably, the film transfer rotating cylinder 24 is a rotary cylinder from the prior art, such as the Airtac HRQ7 rotary cylinder.
[0055] like Figure 2 As shown, preferably, the film supply device 10 is provided with a film paper peeler 11 and a film paper flipping assembly 12. The film paper peeler 11 is installed on the frame 90 and is used to peel the film paper from the release paper. The film paper flipping assembly 12 is installed on the film paper peeler 11 and is used to flip the peeled film paper. The film paper flipping assembly 12 is provided with a film paper lifting cylinder 13, a film paper flipping bracket 14, a film paper flipping cylinder 15, and a film paper flipping suction cup 16. The film paper lifting cylinder 13 is installed on the film paper peeler 11. One end of the film paper flipping bracket 14 is fixedly connected to the piston end of the film paper lifting cylinder 13, and the other end is fixedly connected to the film paper flipping cylinder 15. The film paper flipping suction cup 16 is rotatably connected to the film paper flipping bracket 14 and forms a transmission connection with the piston end of the film paper flipping cylinder 15.
[0056] Specifically, since the product needs to be attached using the side of the film paper facing the release liner, and the film paper is placed at the bottom of the laminating fixture 80 with the product on top of it, the film paper needs to be flipped so that the side facing the release liner is facing upwards when placed inside the laminating fixture 80. A film paper flipping assembly 12 can be used to perform this flipping operation. The film paper lifting cylinder 13 can move the film paper flipping suction cup 16 up and down. When moving downwards, the film paper flipping suction cup 16 remains in a downward position, thus picking up the film paper. Then, during the upward movement, the film paper flipping cylinder 15 rotates, causing the film paper flipping suction cup 16 to flip 180 degrees, keeping it in an upward position, meaning the film paper is also in an upward position. This allows the film transfer suction cup 23 of the film transfer device 20 to pick up the upward-facing film paper and place it inside the laminating fixture 80, again maintaining the upward-facing position of the film paper.
[0057] Secondly, the film paper peeler 11 can be a label peeler in the prior art, which can peel the release paper off the wound label paper, film paper, etc.
[0058] like Figure 4 As shown, preferably, the laminating fixture 80 is provided with a fixture base 81 and a film pressing bracket 82. The fixture base 81 has an elongated groove for placing the film paper. One end of the film pressing bracket 82 is rotatably connected to the fixture base 81 via a rotating shaft, and the other end is sleeved on a soft rubber tube 83. A torsion spring is sleeved on the rotating shaft. One end of the torsion spring is connected to the fixture base 81, and the other end is connected to the film pressing bracket 82. The torsion force of the torsion spring drives the film pressing bracket 82 to rotate, so that the soft rubber tube 83 abuts against the bottom of the elongated groove, thereby pressing the placed film paper.
[0059] Specifically, in order to prevent the film paper from bending or curling at the bottom of the laminating fixture 80, which would affect the placement of the product and the laminating operation, a corresponding film pressing bracket 82 can be set on the fixture base 81. With the cooperation of a rotating shaft and a torsion spring, the crossbar of the film pressing bracket 82, which is fitted with a soft rubber tube 83, can abut against the bottom of the groove of the fixture base 81, thereby facilitating the pressing operation of the film paper.
[0060] Secondly, it is understandable that in order to press the two ends of the film paper separately, two sets of film pressing brackets 82 can be set at both ends of the fixture base 81, so that the two sets of film pressing brackets 82 can press the film paper at both ends of the long strip groove respectively.
[0061] like Figure 1 and Figure 4 As shown, preferably, it also includes a top-shifting mechanism 74, which is provided with a top-shifting cylinder 75 and a top-shifting push block 76. The top-shifting cylinder 75 is mounted on the frame 90, and the top-shifting push block 76 is fixed to the piston end of the top-shifting cylinder 75. The pressure film support 82 is also provided with a top-shifting bearing 84. One end of the top-shifting bearing 84 is connected to the pressure film support 82, and the other end protrudes a certain length to form a free end. Under the drive of the top-shifting cylinder 75, the top-shifting push block 76 performs an upward lifting operation on the top-shifting bearing 84, so that the pressure film support 82 rotates a certain angle.
[0062] Specifically, the top-push bearing 84 is positioned between the rotating shaft end of the film pressing bracket 82 and the end of the flexible rubber tube 83. When the top-push push block 76 pushes the top-push bearing 84, the film pressing bracket 82 can rotate at a certain angle, causing the end of the film pressing bracket 82 with the flexible rubber tube 83 to leave the elongated groove, allowing the film paper to be smoothly placed at the bottom of the fixture base 81. After the film paper is placed, the top-push cylinder 75 can release its upward pushing operation on the top-push push block 76, causing the film pressing bracket 82 to rotate in the opposite direction at a certain angle under the torque of the torsion spring, returning to its initial state and pressing the film paper at the bottom of the elongated groove.
[0063] Secondly, the top-pushing mechanism 74 is installed on the frame 90 corresponding to the upper film station 94, and is used to push the film pressing bracket 82 of the film covering fixture 80 placed at the upper film station 94, so that it rotates at a certain angle and moves away from the long strip groove position of the fixture base 81, so that the film paper can be placed at the bottom of the long strip groove.
[0064] like Figure 8 As shown, preferably, it also includes a discharge device 60, which is provided with a discharge linear module 61, a discharge vertical cylinder 62, a discharge clamping cylinder 63 and a clamping arm 64. The discharge linear module 61 is mounted on the frame 90, the discharge vertical cylinder 62 is mounted on the slide end of the discharge linear module 61, and the clamping arm 64 is fixed to the drive end of the discharge clamping cylinder 63.
[0065] Specifically, the discharge clamping cylinder 63 can be an existing Airtac HFK16 type parallel finger cylinder, with two clamping arms 64 respectively fixed to the two finger ends of the finger cylinder, thereby realizing the clamping or grasping operation of the product. The discharge vertical cylinder 62 can drive the clamping arms 64 to move vertically up and down, thereby facilitating the up and down movement of the product.
[0066] Secondly, the discharge linear module 61 can also be mounted on the frame 90 via a column. Preferably, a synchronous belt type linear module is used, so that the discharge vertical cylinder 62 can be fixedly connected to the corresponding synchronous belt via a slider, thereby realizing linear movement in the lateral direction. This allows the clamping arm 64 to clamp the product on the discharge station 97 and then move it to the corresponding discharge conveyor belt 99 for discharge operation.
[0067] like Figure 4 As shown, preferably, it also includes a detection component 92, which is installed at the frame 90 of the loading station 95 and is used to detect the film-coating fixture 80 of the loading station 95.
[0068] Specifically, the detection component 92 can be equipped with three detection units to detect the products placed on both sides and in the middle of the film paper at the bottom of the laminating fixture 80, respectively, to check whether they are placed correctly. If film paper or products are missing, or if they are placed incorrectly, a corresponding alarm can be issued to prompt the worker to make corrections.
[0069] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.
Claims
1. A coating machine for coating finished chargers, characterized in that, The system includes a frame (90) and a film supply device (10), a film transfer device (20), a side push device (30), a film coating device (40), and a turntable device (91) mounted on the frame (90). The turntable device (91) is equipped with multiple film coating fixtures (80) and can drive the film coating fixtures (80) to rotate between different workstations. The film supply device (10) is used to supply the film paper required for product coating. The film transfer device (20) is used to move the film paper supplied by the film supply device (10) and place it at the bottom of the film coating fixture (80), so that the loading station (95) can place the product on the film paper. The side-pushing device (30) is used to drive the two ends of the film paper at the bottom of the film-coating fixture (80) toward the two sides of the product, so that the film paper is attached to the two sides of the product; the film-coating device (40) is provided with a first film-coating roller (41) and a second film-coating roller (42), the first film-coating roller (41) and the second film-coating roller (42) respectively roll the two ends of the film paper, so that the two ends of the film paper are interlaced and overlapped and attached to the upper side of the product.
2. A coating machine for coating finished chargers according to claim 1, characterized in that, The coating device (40) is also provided with a coating crossbar (52), a coating slide rail (53), a first coating cylinder (54), a first adapter bracket (55), a second coating cylinder (56), and a second adapter bracket (57). The coating crossbar (52) is connected to the frame (90). The coating slide rail (53) is fixed to the coating crossbar (52). The first coating cylinder (54) and the second coating cylinder (56) are respectively fixed to the two ends of the coating crossbar (52). The first adapter bracket (55) and the second adapter bracket (57) are respectively slidably connected to the coating slide rail (53) via sliders. One end of the first adapter bracket (55) is driven to the piston end of the first coating cylinder (54), and the other end is connected to the first coating roller (41). One end of the second adapter bracket (57) is driven to the piston end of the second coating cylinder (56), and the other end is connected to the second coating roller (42).
3. A coating machine for coating finished chargers according to claim 2, characterized in that, The side-pushing device (30) includes a side-pushing linear module (31), a side-pushing crossbar (32), a side-pushing slide rail (33), a side-pushing screw (34), a first side-pushing bracket (35), a first side-pushing roller (36), a second side-pushing bracket (37), and a second side-pushing roller (38). The side-pushing linear module (31) is mounted on the frame (90). The side-pushing crossbar (32) is fixed to the slide end of the side-pushing linear module (31). The side-pushing slide rail (33) is fixed to the side-pushing crossbar (32). The side-pushing screw (34) is fixed to the slide end of the side-pushing linear module (31). 4) Rotatably connected to the side push crossbar (32), the first side push bracket (35) and the second side push bracket (37) are respectively slidably connected to the side push slide rail (33) through the slider, and one end of the first side push bracket (35) is threadedly connected to one end of the side push screw (34) through the flange nut, and the other end is equipped with the first side push roller (36); one end of the second side push bracket (37) is threadedly connected to the other end of the side push screw (34) through the flange nut, and the other end is equipped with the second side push roller (38).
4. A coating machine for coating finished chargers according to claim 1, characterized in that, It also includes a clamping assembly (70), which is provided with a clamping bracket (71), a clamping cylinder (72) and a clamping block (73). One end of the clamping bracket (71) is fixed to the frame (90), and the other end is equipped with a clamping cylinder (72). The clamping block (73) is fixed to the piston end of the clamping cylinder (72) and clamps the product under the drive of the clamping cylinder (72).
5. A coating machine for coating finished chargers according to claim 1, characterized in that, The film transfer device (20) is provided with a film transfer linear module (21), a film transfer vertical cylinder (22) and a film transfer suction cup (23). The film transfer linear module (21) is installed on the frame (90), the film transfer vertical cylinder (22) is installed on the slide end of the film transfer linear module (21), and the film transfer suction cup (23) is installed on the piston end of the film transfer vertical cylinder (22).
6. A coating machine for coating finished chargers according to claim 5, characterized in that, The film transfer device (20) is also provided with a film transfer rotating cylinder (24), which is installed on the piston end of the film transfer vertical cylinder (22), and the film transfer suction cup (23) is installed on the rotating table of the film transfer rotating cylinder (24).
7. A coating machine for coating finished chargers according to claim 1, characterized in that, The film supply device (10) is provided with a film paper peeler (11) and a film paper flipping assembly (12). The film paper peeler (11) is installed on the frame (90) and is used to peel the film paper from the release paper. The film paper flipping assembly (12) is installed on the film paper peeler (11) and is used to flip the peeled film paper. The film paper flipping assembly (12) is provided with a film paper lifting cylinder (13), a film paper flipping bracket (14), a film paper flipping cylinder (15) and a film paper flipping suction cup (16). The film paper lifting cylinder (13) is installed on the film paper peeler (11). One end of the film paper flipping bracket (14) is fixed to the piston end of the film paper lifting cylinder (13), and the other end is fixed to the film paper flipping cylinder (15). The film paper flipping suction cup (16) is rotatably connected to the film paper flipping bracket (14) and forms a transmission connection with the piston end of the film paper flipping cylinder (15).
8. A coating machine for coating finished chargers according to claim 1, characterized in that, The coating fixture (80) is provided with a fixture base (81) and a film pressing bracket (82). The fixture base (81) has an elongated groove for placing the film paper. One end of the film pressing bracket (82) is rotatably connected to the fixture base (81) via a rotating shaft, and the other end is sleeved on a soft rubber tube (83). A torsion spring is sleeved on the rotating shaft. One end of the torsion spring is connected to the fixture base (81), and the other end is connected to the film pressing bracket (82). The torsion force of the torsion spring drives the soft rubber tube (83) to abut against the bottom of the elongated groove, thereby pressing the placed film paper.
9. A coating machine for coating finished chargers according to claim 8, characterized in that, It also includes a top-shifting mechanism (74), which is equipped with a top-shifting cylinder (75) and a top-shifting push block (76). The top-shifting cylinder (75) is mounted on the frame (90), and the top-shifting push block (76) is fixed to the piston end of the top-shifting cylinder (75). The pressure film support (82) is also equipped with a top-shifting bearing (84). One end of the top-shifting bearing (84) is connected to the pressure film support (82), and the other end protrudes a certain length to form a free end. Under the drive of the top-shifting cylinder (75), the top-shifting push block (76) performs an upward lifting operation on the top-shifting bearing (84), so that the pressure film support (82) rotates a certain angle.
10. A coating machine for coating finished chargers according to claim 1, characterized in that, It also includes a discharge device (60), which is provided with a discharge linear module (61), a discharge vertical cylinder (62), a discharge clamping cylinder (63) and a clamping arm (64). The discharge linear module (61) is mounted on the frame (90), the discharge vertical cylinder (62) is mounted on the slide end of the discharge linear module (61), and the clamping arm (64) is fixed to the drive end of the discharge clamping cylinder (63).
Citation Information
Patent Citations
Finished product laminating machine
CN207773575U