Automatic film coating machine for corrugated pipe

Abstract

The utility model relates to the technical field of corrugated pipe coating, in particular to an automatic corrugated pipe coating machine which comprises a machine body. A mounting rack; a driving mechanism; an auxiliary mechanism; the device comprises two sets of driving mechanisms, each driving mechanism comprises a driving assembly and an adjusting assembly, each adjusting assembly comprises an adjusting seat and an adjusting screw rod, and each driving assembly comprises two first movable columns, a first driving rod, a second driving rod, a driving belt and a driving motor. And flexibility and adjustability are achieved in the corrugated pipe coating procedure. Through the synergistic effect of an adjusting seat and an adjusting screw rod in the adjusting assembly, the positions and the distances of related mechanisms can be conveniently changed, so that an appropriate film wrapping space and clamping force are provided for corrugated pipes with different pipe diameters, and a driving motor in the driving mechanism can drive a driving belt to drive the corrugated pipes with different pipe diameters. And the film coating operation can be stably and efficiently finished under various sizes.

Description

Technical Field

[0001] This utility model relates to the field of corrugated pipe coating, and more specifically to an automatic corrugated pipe coating machine. Background Technology

[0002] Corrugated pipes are pipes with a corrugated shape, typically made of materials such as metal or plastic. Common metal materials include stainless steel, carbon steel, copper, and aluminum. Stainless steel corrugated pipes have good corrosion resistance, high temperature resistance, and high strength, making them suitable for various harsh working environments. Carbon steel corrugated pipes have high strength and low cost, and are often used in applications where corrosion resistance requirements are not high. Copper corrugated pipes have good thermal and electrical conductivity and are commonly used in electrical and refrigeration fields. Aluminum corrugated pipes are lightweight and have good corrosion resistance, making them suitable for applications where weight is a concern. Plastic corrugated pipes: Commonly used plastic materials include polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), and nylon. Plastic corrugated pipes have advantages such as light weight, corrosion resistance, good insulation, and low cost, and are widely used in construction, municipal engineering, agriculture, and automotive industries.

[0003] Existing corrugated pipe wrapping equipment limits the size that needs to be wrapped. Corrugated pipes that meet the specified size must be placed on the wrapping equipment for product packaging and wrapping. Furthermore, the corrugated pipes need to be manually rotated during the wrapping process to ensure that they are fully wrapped. Therefore, its practicality is poor. Utility Model Content

[0004] The purpose of this invention is to solve the above-mentioned defects and provide an automatic corrugated pipe wrapping machine.

[0005] The purpose of this utility model is achieved through the following means: an automatic corrugated pipe wrapping machine, comprising:

[0006] Organism;

[0007] A mounting bracket is provided on the machine body along the Z-axis direction, and a first mounting groove extends inward on one side of the mounting bracket;

[0008] The drive mechanism includes a rotating component, a first rotating shaft, a rotary motor, a first drive wheel, a first guide wheel, a second guide wheel, and a third guide wheel. The rotating component is annular. The first drive wheel, the first guide wheel, the second guide wheel, and the third guide wheel are all mounted around the outer ring of the rotating component on the first mounting groove. The rotary motor is mounted on the side of the mounting bracket away from the first mounting groove. The two ends of the first rotating shaft are respectively connected to the first drive wheel and the rotary motor.

[0009] The auxiliary mechanism includes five auxiliary wheels, all of which are mounted around the inner ring of the rotating component on the first mounting groove.

[0010] Two sets of driving mechanisms are provided. Each driving mechanism includes a driving component and an adjusting component. The adjusting component includes an adjusting seat and an adjusting screw. The adjusting seat is installed inside the machine body. One end of the adjusting screw passes through one side of the machine body and engages with the adjusting seat. The driving component includes two first movable columns, a first driving rod, a second driving rod, a driving belt, and a driving motor. The first driving rod and the second driving rod are movably installed at both ends of the adjusting seat. The two first movable columns are fixedly installed on the first driving rod and the second driving rod, respectively. The first driving rod and the second driving rod are respectively provided with a first tooth and a second tooth. The driving belt is fitted onto the first tooth and the second tooth and is meshed with the first tooth and the second tooth. The driving motor is installed at the end of the first driving rod away from the first movable column.

[0011] Furthermore, it also includes a cutting mechanism, which includes a clamping component and a cutting component. The cutting component is mounted on the clamping component, which can clamp the packaging film, and then the cutting component cuts the packaging film.

[0012] Furthermore, the clamping assembly includes a clamping cylinder, a first support base, two telescopic rods, and a clamping block. The clamping cylinder is installed on the side of the mounting frame away from the first mounting groove. The telescopic rods are all installed between the clamping block and the first support base. One end of the telescopic rod is connected to the clamping block, and the other end of the telescopic rod passes through the first support base and is connected to the clamping cylinder. The first support base has a first cutting groove in the middle, and the clamping block has a clamping groove corresponding to the first cutting groove.

[0013] Furthermore, the cutting assembly consists of a cutting motor, a cutting seat, a second rotating shaft, and a cutting blade. The cutting motor is installed on the side of the mounting bracket away from the first mounting groove. The cutting seat is provided with a second cutting groove corresponding to the first cutting groove. The cutting blade is installed on the second cutting groove. The two ends of the second rotating shaft are respectively engaged with the cutting motor and the cutting blade.

[0014] Furthermore, the adjusting seat is provided with bearings that cooperate with the first driving rod and the second driving rod, and the bearings can ensure that the first driving rod and the second driving rod can rotate stably on the adjusting seat.

[0015] Furthermore, the surface of the machine body is provided with four adjustment grooves that respectively cooperate with the first driving rod and the second driving rod. By setting the adjustment grooves, the first driving rod and the second driving rod can be adjusted to any position on the adjustment grooves by adjusting the screw.

[0016] Furthermore, the rotating component is provided with a mating groove that matches the first drive wheel, the first guide wheel, the second guide wheel, and the third guide wheel. The rotating component is provided with a first support column and a second support column. The packaging film can be installed through the second support column, and the first support column facilitates the replacement of the packaging film for wrapping the corrugated pipe.

[0017] Furthermore, the body is provided with five second mounting slots around the perimeter of the mounting frame, which can limit the movement of the second movable column.

[0018] Furthermore, each of the second mounting slots is movably equipped with a second movable column. By setting the second movable column, the bellows can be easily rotated by rolling the second movable column during the process of wrapping the software.

[0019] The beneficial effects of this utility model are as follows:

[0020] By incorporating two sets of adjustable drive mechanisms, the equipment achieves flexibility and adjustability in the corrugated pipe coating process, precisely adapting to both slender and compact corrugated pipes and robust and large ones. Through the coordinated action of the adjusting seat and adjusting screw in the adjustment assembly, the position and spacing of the relevant mechanisms can be easily changed, providing just the right coating space and clamping force for corrugated pipes of different diameters. The drive motor in the drive mechanism drives the drive belt, which in turn moves the first and second drive rods, further coordinating with the processing of the corrugated pipe. This ensures stable and efficient coating operations across various sizes, greatly expanding the equipment's applicability and reducing the tedious process of frequently changing equipment or adjusting tooling due to size differences. Therefore, it is highly practical. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the automatic corrugated pipe wrapping machine of this utility model;

[0022] Figure 2 This is a three-dimensional structural diagram of the automatic corrugated pipe wrapping machine of this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the automatic corrugated pipe wrapping machine of this utility model;

[0024] Figure 4 This is a three-dimensional structural diagram of the driving mechanism in the automatic corrugated pipe wrapping machine of this utility model;

[0025] Figure 5 This is a three-dimensional structural diagram of the driving mechanism in the automatic corrugated pipe wrapping machine of this utility model;

[0026] Figure 6 This is a three-dimensional structural diagram of the drive mechanism in the automatic corrugated pipe wrapping machine of this utility model.

[0027] In the diagram, 1. Body; 2. Mounting bracket; 3. First mounting slot; 4. Auxiliary wheel; 5. Rotating component; 6. First rotating shaft; 7. Rotary motor; 8. First drive wheel; 9. First guide wheel; 10. Second guide wheel; 11. Third guide wheel; 12. Mating slot; 13. First support column; 14. Second support column; 15. Adjusting seat; 16. Adjusting screw; 17. First movable column; 18. First driving rod; 19. Second driving rod; 20. Drive belt; 21. Drive motor; 22. First tooth; 23. Second tooth; 24. Clamping cylinder; 25. First support seat; 26. Telescopic rod; 27. Clamping block; 28. First cutting slot; 29. ​​Clamping slot; 30. Cutting motor; 31. Cutting seat; 32. Second rotating shaft; 33. Cutting blade; 34. Second cutting slot; 35. Bearing; 36. Adjusting slot; 37. Second mounting slot; 38. Second movable column. Detailed Implementation

[0028] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.

[0029] Please see Figures 1-6 The corrugated pipe automatic wrapping machine specifically implemented therein includes: a machine body 1; a mounting frame 2, which is arranged on the machine body 1 along the Z-axis direction, and a first mounting groove 3 extending inward on one side of the mounting frame 2; and an auxiliary mechanism, including five auxiliary wheels 4, which are all mounted around the inner ring of the rotating part 5 on the first mounting groove 3.

[0030] Please see Figure 6 The driving mechanism includes a rotating component 5, a first rotating shaft 6, a rotary motor 7, a first driving wheel 8, a first guide wheel 9, a second guide wheel 10, and a third guide wheel 11. The rotating component 5 is annular. The first driving wheel 8, the first guide wheel 9, the second guide wheel 10, and the third guide wheel 11 are all mounted around the outer ring of the rotating component 5 on the first mounting groove 3. The rotary motor is mounted on the side of the mounting frame 2 away from the first mounting groove 3. The two ends of the first rotating shaft 6 are respectively connected to the first driving wheel 8 and the rotary motor 7. The rotating component 5 is provided with mating grooves 12 that match the first driving wheel 8, the first guide wheel 9, the second guide wheel 10, and the third guide wheel 11. The rotating component 5 is provided with a first support column 13 and a second support column 14. The packaging film can be installed through the second support column 14, and the first support column 13 facilitates the replacement of the packaging film for wrapping the corrugated pipe.

[0031] Please see Figures 4-5The system comprises two sets of driving mechanisms, each including a driving component and an adjusting component. The adjusting component includes an adjusting seat 15 and an adjusting screw 16. The adjusting seat 15 is installed inside the body 1, and one end of the adjusting screw 16 passes through one side of the body 1 and engages with the adjusting seat 15. The driving component includes two first movable columns 17, a first driving rod 18, a second driving rod 19, a driving belt 20, and a driving motor 21. The first driving rod 18 and the second driving rod 19 are movably installed at both ends of the adjusting seat 15. The two first movable columns 17 are fixedly installed on the first driving rod 18 and the second driving rod 19, respectively. The first driving rod 18 and the second driving rod 19 are respectively provided with a first tooth 22 and a second tooth 23. The driving belt 20 is fitted onto the first tooth 22 and the second tooth 23, and the driving belt 20 meshes with the first tooth 22 and the second tooth 23. The driving motor 21 is installed at the end of the first driving rod 18 away from the first movable column 17. The adjusting seat 15 is provided with bearings 35 that cooperate with the first driving rod 18 and the second driving rod 19. The bearings 35 can ensure that the first driving rod 18 and the second driving rod 19 can rotate stably on the adjusting seat 15.

[0032] Please see Figures 1-2 The cutting mechanism includes a clamping assembly and a cutting assembly. The cutting assembly is mounted on the clamping assembly. The clamping assembly clamps the packaging film, and the cutting assembly cuts the packaging film. The clamping assembly includes a clamping cylinder 24, a first support base 25, two telescopic rods 26, and a clamping block 27. The clamping cylinder 24 is mounted on the side of the mounting frame 2 away from the first mounting groove 3. The telescopic rods 26 are all mounted between the clamping block 27 and the first support base 25. One end of the telescopic rod 26 is connected to the clamping block 27, and the other end of the telescopic rod 26 passes through the first support base 25 and is connected to the clamping cylinder 24. The first support base 25 has a first cutting groove 28 in the middle, and the clamping block 27 has a clamping groove 29 corresponding to the first cutting groove 28. The cutting assembly consists of a cutting motor 30, a cutting seat 31, a second rotating shaft 32, and a cutting blade 33. The cutting motor 30 is installed on the side of the mounting bracket 2 away from the first mounting groove 3. The cutting seat 31 is provided with a second cutting groove 34 corresponding to the first cutting groove 28. The cutting blade 33 is installed on the second cutting groove 34. The two ends of the second rotating shaft 32 are respectively engaged with the cutting motor 30 and the cutting blade 33.

[0033] Please see Figures 1-6The surface of the body 1 is provided with four adjustment grooves 36, which respectively cooperate with the first driving rod 18 and the second driving rod 19. By setting the adjustment grooves 36, the first driving rod 18 and the second driving rod 19 can be adjusted to any position on the adjustment grooves 36 via the adjustment screw 16. Five second mounting grooves 37 are provided around the periphery of the mounting frame 2 on the body 1. By setting the second mounting grooves 37, the second movable column 38 can be limited. The second movable column 38 is movably mounted on each of the second mounting grooves 37. By setting the second movable column 38, the rotation of the bellows can be facilitated by rolling the second movable column 38 during the software wrapping process.

[0034] The working principle of this utility model embodiment is as follows: The rolled corrugated tube is placed on the second movable column 38. By rotating the adjusting screw 16, the adjusting seat 15 is moved closer to the corrugated tube. The adjusting seat 15 can drive the first driving rod 18 and the second driving rod 19 to move on the adjusting groove 36. The first movable column 17 clamps the corrugated tube. The drive motor 21 drives the first driving rod 18 to rotate. When the first driving rod 18 rotates, it drives the second driving rod 19 to rotate through the conveyor belt, and at the same time drives the corrugated tube to rotate. The rotation of the corrugated tube can be assisted by rolling the second movable column 38. The rotation motor 7 rotates, and the first driving wheel 8 rotates through the first rotating shaft 6. The first driving wheel 8 drives the rotating part 5 on the corrugated tube through the mating groove 12. The packaging film is mounted on the second support column 14 and is wound around the corrugated pipe by the first support column 13. At the same time, the rotating component 5 is assisted in its rotation by the first guide wheel 9, the second guide wheel 10, the third guide wheel 11 and five auxiliary wheels 4. After the packaging film is wound around the corrugated pipe, the clamping cylinder 24 pushes out the clamping block 27 through the telescopic rod 26. The drive motor 21 and the rotary motor 7 stop rotating. The packaging film is wound on the telescopic rod 26. The clamping cylinder 24 retracts the clamping block 27 through the telescopic rod 26. The clamping block 27 clamps the packaging film on the first cutting groove 28. The cutting motor 30 drives the second rotating shaft 32 to rotate. The second rotating shaft 32 drives the cutting blade 33 to cut the packaging film, thereby cutting it off.

[0035] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.

Claims

1. An automatic corrugated pipe wrapping machine, characterized in that, include: Organism; A mounting bracket is provided on the machine body along the Z-axis direction, and a first mounting groove extends inward on one side of the mounting bracket; The drive mechanism includes a rotating component, a first rotating shaft, a rotary motor, a first drive wheel, a first guide wheel, a second guide wheel, and a third guide wheel. The rotating component is annular. The first drive wheel, the first guide wheel, the second guide wheel, and the third guide wheel are all mounted around the outer ring of the rotating component on the first mounting groove. The rotary motor is mounted on the side of the mounting bracket away from the first mounting groove. The two ends of the first rotating shaft are respectively connected to the first drive wheel and the rotary motor. The auxiliary mechanism includes five auxiliary wheels, all of which are mounted around the inner ring of the rotating component on the first mounting groove. Two sets of driving mechanisms are provided. Each driving mechanism includes a driving component and an adjusting component. The adjusting component includes an adjusting seat and an adjusting screw. The adjusting seat is installed inside the machine body. One end of the adjusting screw passes through one side of the machine body and engages with the adjusting seat. The driving component includes two first movable columns, a first driving rod, a second driving rod, a driving belt, and a driving motor. The first driving rod and the second driving rod are movably installed at both ends of the adjusting seat. The two first movable columns are fixedly installed on the first driving rod and the second driving rod, respectively. The first driving rod and the second driving rod are respectively provided with a first tooth and a second tooth. The driving belt is fitted onto the first tooth and the second tooth and is meshed with the first tooth and the second tooth. The driving motor is installed at the end of the first driving rod away from the first movable column.

2. The automatic corrugated pipe wrapping machine according to claim 1, characterized in that: It also includes a cutting mechanism, which includes a clamping component and a cutting component, the cutting component being mounted on the clamping component.

3. The automatic corrugated pipe wrapping machine according to claim 2, characterized in that: The clamping assembly includes a clamping cylinder, a first support base, two telescopic rods, and a clamping block. The clamping cylinder is installed on the side of the mounting frame away from the first mounting slot. The telescopic rods are all installed between the clamping block and the first support base. One end of the telescopic rod is connected to the clamping block, and the other end of the telescopic rod passes through the first support base and is connected to the clamping cylinder. The first support base has a first cutting groove in the middle, and the clamping block has a clamping groove corresponding to the first cutting groove.

4. The automatic corrugated pipe wrapping machine according to claim 3, characterized in that: The cutting assembly consists of a cutting motor, a cutting seat, a second rotating shaft, and a cutting blade. The cutting motor is installed on the side of the mounting bracket away from the first mounting groove. The cutting seat has a second cutting groove corresponding to the first cutting groove. The cutting blade is installed on the second cutting groove. The two ends of the second rotating shaft are respectively engaged with the cutting motor and the cutting blade.

5. The automatic corrugated pipe wrapping machine according to any one of claims 1-4, characterized in that: The adjusting seat is provided with bearings that cooperate with the first driving rod and the second driving rod, respectively.

6. The automatic corrugated pipe wrapping machine according to any one of claims 1-4, characterized in that: The surface of the machine body is provided with four adjustment grooves that respectively cooperate with the first drive rod and the second drive rod.

7. The automatic corrugated pipe wrapping machine according to any one of claims 1-4, characterized in that: The rotating component is provided with a mating groove that matches the first drive wheel, the first guide wheel, the second guide wheel and the third guide wheel, and the rotating component is provided with a first support and a second support.

8. The automatic corrugated pipe wrapping machine according to any one of claims 1-4, characterized in that: The body has five second mounting slots surrounding the mounting bracket.

9. The automatic corrugated pipe wrapping machine according to claim 8, characterized in that: Each of the second mounting slots has a second movable column movably mounted on it.

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