Heating and sorting equipment for workpiece production

By designing a heating and sorting equipment with drive, material setting, and auxiliary mechanisms, the problems of uneven workpiece heating and low sorting efficiency were solved, achieving uniform heating and automated sorting of workpieces.

CN223546967UActive Publication Date: 2025-11-14QINGDAO HENGHAI PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202423284453.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-14
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the workpiece production process, existing heating and sorting equipment suffers from problems such as the fixed mechanism affecting heating uniformity and low sorting efficiency.

Method used

A heating sorting device including a drive mechanism, a material fixing mechanism, and an auxiliary mechanism was designed. The drive mechanism is used for material conveying and rotation, the material fixing mechanism is used for fixing and rotation, and the auxiliary mechanism is used for automatic sorting and unloading based on the detection results of the temperature measuring device.

Benefits of technology

It achieves uniform heating of workpieces and automated sorting, improving heating efficiency and sorting safety while reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses heating and sorting equipment for workpiece production, and relates to the technical field of workpiece heating and sorting equipment. A material collecting box is arranged on the lower side of the workbench, a heating device is arranged on the upper side of the workbench, a temperature measuring device is arranged on the side face of the heating device, a driving mechanism is arranged on the side face of the workbench, material fixing mechanisms are arranged on the side face of the driving mechanism at equal intervals, and auxiliary mechanisms are arranged on the side faces of the material fixing mechanisms in a staggered mode. During conveying, materials can rotate, it is guaranteed that the materials are evenly heated through the heating device, the contact area between the materials and the fixed material blocks is reduced, and the heating effect of the materials is further guaranteed; through the arranged auxiliary mechanisms, whether the temperature detected by the temperature measuring device is qualified or not can be judged, which auxiliary mechanism carries out discharging operation, the auxiliary mechanism at the corresponding position carries out discharging operation, and sorting and discharging operation can be achieved in cooperation with the material fixing mechanism.
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Description

Technical Field

[0001] This utility model relates to the technical field of workpiece heating and sorting equipment, specifically to a workpiece heating and sorting equipment for production. Background Technology

[0002] When some workpieces are manufactured, they generally need to be heated and sorted, such as round steel pieces.

[0003] During the heating process, round steel materials need to be fixed by a fixing mechanism to prevent them from rolling. However, the fixing point will affect the heating of the steel material, causing uneven heating. In addition, the underheated material needs to be sorted. Therefore, a heating and sorting equipment for workpiece production is proposed. Utility Model Content

[0004] The purpose of this utility model is to solve the problem of heated sorting equipment for workpiece production. This utility model provides a heated sorting equipment for workpiece production.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A workpiece production heating and sorting equipment includes a workbench, a collection box arranged on the lower side of the workbench, a heating device arranged on the upper side of the workbench, a temperature measuring device arranged on the side of the heating device, a drive mechanism arranged on the side of the workbench, a material fixing mechanism arranged at equal intervals on the side of the drive mechanism, and auxiliary mechanisms arranged alternately on the side of the material fixing mechanism.

[0007] The drive mechanism includes a rotating shaft, and a hinge belt is provided on the side of the rotating shaft;

[0008] The material fixing mechanism includes a fixing block, a mating shaft is provided on the side of the fixing block, a gear and a rack are provided on the side of the mating shaft, a connecting block is provided on the other side of the mating shaft, and a material fixing block is provided on the side of the connecting block.

[0009] The auxiliary mechanism includes an electric actuator, and a driveable mating wheel is provided on the side of the electric actuator.

[0010] Furthermore, the drive mechanism includes two sets of rotating shafts symmetrically fixedly mounted on the upper side of the workbench, with hinges symmetrically and movably sleeved on the sides of the two sets of rotating shafts, and a main motor fixedly connected to the side of one set of rotating shafts.

[0011] Furthermore, the material setting mechanism includes a fixed block symmetrically fixedly installed on the upper side of the hinge belt, a mating shaft movably installed inside the fixed block, a gear fixedly installed on the side away from the mating shaft, and a rack meshing on the side of the gear.

[0012] Furthermore, the material setting mechanism also includes an adjusting rod threaded onto the side of the mating shaft, a connecting block fixedly installed on the side adjacent to the adjusting rod, a material setting block fixedly installed on the side of the connecting block, and a fixing box fixedly installed on the side adjacent to the fixing block.

[0013] Furthermore, the rack is fixedly installed on the upper side of the workbench, the fixing box is located on the lower side of the connecting block, and all components of the material setting mechanism are made of heat-resistant materials.

[0014] Furthermore, the auxiliary mechanism includes an electric slide table disposed on the side of the fixed box, an electric push rod fixedly mounted on the side of the electric slide table, a mating wheel fixedly mounted on the side of the output shaft of the electric push rod, and a micro motor fixedly mounted on the side of the mating wheel.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. This utility model enables normal circulating material conveying through a drive mechanism, and clamps and fixes materials of different specifications through a fixed material mechanism. During conveying, the material can rotate to ensure uniform heating after passing through the heating device. The fixed material block reduces the contact area with the material, further ensuring the heating effect. The auxiliary mechanism determines which auxiliary mechanism should perform the unloading operation based on temperature detection by the temperature measuring device, thus enabling the corresponding auxiliary mechanism to perform the unloading operation. This, in conjunction with the fixed material mechanism, achieves sorting and unloading operations. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a partial structural schematic diagram of the heating device of this utility model;

[0019] Figure 3 This is a partial structural schematic diagram of the drive mechanism of this utility model;

[0020] Figure 4 This is a partial exploded structural diagram of the feeding mechanism of this utility model;

[0021] Figure 5 This is a partial structural schematic diagram of the auxiliary mechanism of this utility model.

[0022] Reference numerals: 1. Workbench; 11. Collection bin; 2. Heating device; 3. Temperature measuring device; 4. Drive mechanism; 41. Rotating shaft; 42. Hinge belt; 43. Main motor; 5. Material fixing mechanism; 51. Fixing block; 52. Matching shaft; 53. Gear; 54. Rack; 55. Adjusting rod; 56. Connecting block; 57. Material fixing block; 58. Fixing box; 6. Auxiliary mechanism; 61. Electric slide table; 62. Electric push rod; 63. Matching wheel; 64. Micro motor. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0025] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] like Figures 1 to 2As shown, a workpiece production heating and sorting equipment includes a workbench 1, which is a rectangular table. A collection box 11 is provided on the lower side of the workbench 1. The collection box 11 is a rectangular box. A heating device 2 is provided on the upper side of the workbench 1. The heating device 2 can perform electromagnetic frequency modulation heating on the material. A temperature measuring device 3 is provided on the side of the heating device 2 to detect the temperature of the heated material. A drive mechanism 4 for conveying materials is provided on the side of the workbench 1. A material fixing mechanism 5 for assisting in the installation of materials is provided at equal intervals on the side of the drive mechanism 4. An auxiliary mechanism 6 for assisting in unloading materials is provided alternately on the side of the material fixing mechanism 5.

[0028] Specifically, the drive mechanism 4 can be used for circulating material conveying, can fix materials of different specifications, and can make the materials heat more evenly during heating. The auxiliary mechanism 6 can be used for material sorting and can automatically unload materials, avoiding the danger of manual sorting during unloading.

[0029] like Figures 1 to 3 As shown, the drive mechanism 4 includes two sets of rotating shafts 41 symmetrically fixedly installed on the upper side of the worktable 1. The rotating shafts 41 are circular shafts with an I-shaped cross section. Hinges 42 are symmetrically and movably sleeved on the sides of the two sets of rotating shafts 41 and are located on the lower side of the heating device 2. A main motor 43 is fixedly connected to the side of one set of rotating shafts 41 and is fixedly installed on the upper side of the worktable 1 through a connector.

[0030] Specifically, the main motor 43 drives the rotating shaft 41 to rotate, which enables the hinge belt 42 to rotate synchronously.

[0031] like Figures 2 to 4 As shown, the material setting mechanism 5 includes a fixing block 51 symmetrically fixedly installed on the upper side of the hinge belt 42. The fixing block 51 is a rectangular block with a circular groove on its side. A mating shaft 52 is movably installed inside the fixing block 51. The mating shaft 52 is a cylindrical shaft with a double protrusion on its side and a cylindrical threaded groove on its side. A gear 53 is fixedly installed on the side of the mating shaft 52 that is far away from it. A rack 54 meshes with the side of the gear 53 and is fixedly installed on the upper side of the worktable 1. An adjusting rod 55 is threadedly installed on the side of the mating shaft 52. The adjusting rod 55 is... A cylindrical threaded rod has a connecting block 56 fixedly installed on the side close to the adjusting rod 55. The connecting block 56 is a circular block with a spline-shaped side. A material fixing block 57 is fixedly installed at equal intervals on the side of the connecting block 56. The material fixing block 57 is a conical block. A fixing box 58 is fixedly installed on the side close to the fixing block 51 and is located on the lower side of the connecting block 56. The fixing box 58 is an arc-shaped box with rectangular slots at equal intervals on the side. All components of the material fixing mechanism 5 are made of heat-resistant materials. This technical solution will not be described in detail here. The heat resistance should be higher than that of the heated material.

[0032] Specifically, the adjusting rod 55 moves threadedly on the side of the mating shaft 52, causing the connecting block 56 to drive the fixed block 57 to press against the side of the material for clamping and fixing. The fixed block 51 circulates and transports the material with the hinge belt 42. When moving synchronously, the gear 53 and the rack 54 mesh, causing the material to rotate with the mating shaft 52. The material rotates synchronously during transportation and passes through the heating device 2, ensuring that the material is heated evenly and that it can be adapted to clamping different specifications of materials.

[0033] like Figure 2 , Figure 3 and Figure 5 As shown, the auxiliary mechanism 6 includes an electric slide 61 disposed on the side of the fixed box 58 and the electric slide 61 is fixed in the corresponding position by connection. The electric slide 61 is a double slide and can perform dual-station electric control sliding operation. An electric push rod 62 is fixedly installed on the side of the slide of the electric slide 61. A mating wheel 63 is fixedly installed on the side of the output shaft of the electric push rod 62. The mating wheel 63 is composed of a "C" shaped block and a side splined wheel. A micro motor 64 is fixedly installed on the side of the mating wheel 63 and the conveying end of the micro motor 64 is fixedly connected to the side of the splined wheel of the mating wheel 63. The above consists of two sets of auxiliary mechanism 6 components. The components of one set of auxiliary mechanism 6 are vertically disposed at the corresponding temperature measuring device 3 position, and the components of the other set of auxiliary mechanism 6 are horizontally disposed at the corresponding collection box 11 position.

[0034] Specifically, the temperature measuring device 3 detects the heated material. If the material passes the test, the auxiliary mechanism 6 at the corresponding temperature measuring device 3 performs a feeding operation. The electric slide 61 drives the electric push rod 62 to slide to the corresponding connecting block 56. The electric push rod 62 pushes the mating wheel 63 to fit against the side of the connecting block 56. The micro motor 64 drives the mating wheel 63 to rotate and engage with the connecting block 56, causing the adjusting rod 55 to slide into the mating shaft 52. At the same time, the electric slide 61 drives the electric push rod 62 to move accordingly, and the material falls into the fixed box 58. The material reaches the end of the hinge belt 42 for feeding. If the material fails the test, the auxiliary mechanism 6 at the corresponding temperature measuring device 3 does not operate, allowing the material to continue to be clamped and moved to the collection box 11. Similarly, the auxiliary mechanism 6 at the corresponding collection box 11 performs a feeding operation, allowing the material to fall into the collection box 11 for collection.

[0035] In summary: The drive mechanism 4 enables normal circulating material conveying; the fixed material mechanism 5 clamps and fixes materials of different specifications, and rotates the materials during conveying to ensure uniform heating after passing through the heating device 2; the fixed material block 57 reduces the contact area with the materials, further ensuring the heating effect; the auxiliary mechanism 6 determines which auxiliary mechanism 6 will perform the unloading operation based on the temperature detected by the temperature measuring device 3, and the corresponding auxiliary mechanism 6 will perform the unloading operation, which can cooperate with the fixed material mechanism 5 to achieve sorting and unloading operations.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A workpiece production heating and sorting equipment, comprising a workbench (1), a collection box (11) is provided on the lower side of the workbench (1), a heating device (2) is provided on the upper side of the workbench (1), a temperature measuring device (3) is provided on the side of the heating device (2), a driving mechanism (4) is provided on the side of the workbench (1), a material fixing mechanism (5) is provided at equal intervals on the side of the driving mechanism (4), and auxiliary mechanisms (6) are provided alternately on the side of the material fixing mechanism (5). Its features are: The drive mechanism (4) includes a rotating shaft (41), and a hinge belt (42) is provided on the side of the rotating shaft (41). The material fixing mechanism (5) includes a fixing block (51), a mating shaft (52) is provided on the side of the fixing block (51), a gear (53) and a rack (54) are provided on the side of the mating shaft (52), a connecting block (56) is provided on the other side of the mating shaft (52), and a material fixing block (57) is provided on the side of the connecting block (56). The auxiliary mechanism (6) includes an electric actuator (62), and a driveable mating wheel (63) is provided on the side of the electric actuator (62).

2. The workpiece production heating and sorting equipment according to claim 1, characterized in that: The drive mechanism (4) includes two sets of rotating shafts (41) symmetrically fixedly installed on the upper side of the workbench (1), and hinge belts (42) symmetrically and movably sleeved on the sides of the two sets of rotating shafts (41). A main motor (43) is fixedly connected to the side of one set of rotating shafts (41).

3. The workpiece production heating and sorting equipment according to claim 2, characterized in that: The material setting mechanism (5) includes a fixed block (51) symmetrically fixedly installed on the upper side of the hinge belt (42), a mating shaft (52) movably installed inside the fixed block (51), a gear (53) fixedly installed on the side away from the mating shaft (52), and a rack (54) meshing on the side of the gear (53).

4. The workpiece production heating and sorting equipment according to claim 3, characterized in that: The material setting mechanism (5) also includes an adjusting rod (55) threaded onto the side of the mating shaft (52), a connecting block (56) fixedly installed on the side close to the adjusting rod (55), a material setting block (57) fixedly installed on the side of the connecting block (56), and a fixing box (58) fixedly installed on the side close to the fixing block (51).

5. A workpiece production heating and sorting device according to claim 4, characterized in that: The rack (54) is fixedly installed on the upper side of the workbench (1), the fixing box (58) is located on the lower side of the connecting block (56), and the components of the material setting mechanism (5) are all made of heat-resistant materials.

6. The workpiece production heating and sorting equipment according to claim 5, characterized in that: The auxiliary mechanism (6) includes an electric slide (61) disposed on the side of the fixed box (58), an electric push rod (62) fixedly installed on the side of the slide of the electric slide (61), a mating wheel (63) fixedly installed on the side of the output shaft of the electric push rod (62), and a micro motor (64) fixedly installed on the side of the mating wheel (63).