Mechanism for automatically removing reverse covers

By designing an automatic mechanism to remove reversed caps, the problem of manually sorting reversed caps is solved, automated production is achieved, and manual intervention is reduced.

CN223547142UActive Publication Date: 2025-11-14GUANGDONG JINGYIHONG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423037938.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In existing technologies, reversed caps (reverse caps) are mixed in with the cap strip, affecting subsequent automated processing and requiring manual sorting, resulting in excessive human intervention.

Method used

An automatic rejection mechanism for reversed caps was designed, including a conveying, detection, cap-kicking, and cap-blowing mechanism. By detecting the spacing of the reversed caps, the cap-kicking mechanism rejects the reversed caps and the cap-blowing mechanism blows them into the unloading box, thus achieving automated rejection.

Benefits of technology

It achieves automated rejection of flipped caps, reduces manual intervention, improves production efficiency, and saves labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mechanism for automatically removing reverse caps, and relates to the field of easy-to-pull cap conveying equipment, the scheme is that the mechanism comprises a controller, a conveying mechanism, a detection mechanism, a cap kicking mechanism, two groups of guide side plates, a cap blowing mechanism and a blanking box, and the conveying mechanism is used for driving cap materials to advance; the detection mechanism is used for detecting the reverse cover; the cover kicking mechanism is used for removing the reverse cover; the cover blowing mechanism is used for blowing the removed reverse covers to the discharging box; the discharging box is used for discharging the reverse covers. According to the cover strip reverse cover removing device, reverse covers in cover strips are automatically removed, manual participation is further reduced, and labor is saved.
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Description

Technical Field

[0001] This utility model relates to the field of easy-open lid conveying equipment, and in particular to a mechanism for automatically rejecting inverted lids. Background Technology

[0002] The lids of some cans protrude outwards in the middle (see attached document for details). Figure 2 The cap shown is used in a process where it needs to be stacked sequentially to form a strip (referred to as cap strip) and transported forward. Reversed caps (referred to as reverse caps) are sometimes mixed in with the cap strip. These reversed caps hinder subsequent automated processing. Traditionally, workers manually sort the reversed caps from the conveyor mechanism. However, manual sorting requires significant human intervention. Against this backdrop, the applicant aims to develop an automatic reverse cap removal mechanism to automatically remove reversed caps from the cap strip, further reducing manual intervention and saving labor costs. Utility Model Content

[0003] The purpose of this invention is to automatically remove the reversed caps from the cap strip, further reducing manual intervention and saving labor.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A mechanism for automatically removing flipped caps, comprising:

[0006] The conveying mechanism is used to move the cover material forward;

[0007] Testing agency, used to test the reverse cover;

[0008] A kick-off mechanism is used to remove the inverted cap;

[0009] The cap blowing mechanism is used to blow rejected inverted caps into the unloading box;

[0010] The feeding box is used to feed the inverted cover.

[0011] Furthermore, it also includes a controller, and the detection mechanism, the lid-kicking mechanism, and the lid-blowing mechanism are all electrically connected to the controller.

[0012] Furthermore, the conveying mechanism includes a first driving mechanism and two sets of symmetrically arranged belts, wherein the first driving mechanism drives the two sets of belts to rotate.

[0013] Furthermore, the detection mechanism includes a signal transmitter and a signal receiver, which cooperate with each other and are located on both sides of the transmission mechanism.

[0014] Furthermore, the kick-off mechanism includes a second drive mechanism and a top plate, the top plate being located below the two sets of belts, and the second drive mechanism driving the top plate to move up and down.

[0015] Furthermore, it also includes two sets of guide side plates, which are located directly above the kick-top mechanism and on both sides of the conveying mechanism.

[0016] Furthermore, the blowing mechanism includes an air blowing mechanism and an air blowing nozzle. The air blowing nozzle is connected to the air outlet of the air blowing mechanism, and the air blowing nozzle and the feeding box are located on both sides above the kicking mechanism.

[0017] Furthermore, the feeding box is provided with a feeding channel, and a feeding port is opened at the end of the feeding channel.

[0018] The beneficial effects of this utility model are as follows: This utility model uses a conveying mechanism to drive the cover strip forward. When the covers are placed in the correct order, they will be stacked tightly one by one. When one of the covers is stacked in reverse, the protruding part in the middle of the cover will press against the previous cover, resulting in a large gap between the two covers. The detection mechanism detects this gap, that is, it detects that the cover is reversed. The kicking mechanism removes the reversed cover, and the blowing mechanism blows the removed reversed cover to the feeding box. The feeding box then feeds the reversed cover, thereby achieving the purpose of automatically removing reversed covers from the cover strip, and further reducing manual intervention and saving labor. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a diagram of a lid;

[0021] Figure 3 This is a diagram showing multiple lids stacked together to form a lid strip, with one of the lids being reversed.

[0022] Figure 4 This is one of the partial structural schematic diagrams of this utility model;

[0023] Figure 5 This is the second partial structural schematic diagram of this utility model;

[0024] The attached figures are labeled as follows:

[0025] Conveyor mechanism 1, first drive mechanism 11, belt 12,

[0026] Testing unit 2, signal transmitter 21, signal receiver 22,

[0027] Kick-off mechanism 3, second drive mechanism 31, top plate 32,

[0028] 4. Guide side plate, 5. Blowing mechanism, 6. Feed box, 7. Cover strip, 8. Inverted cover, 9. Cover. Detailed Implementation

[0029] The present invention will be further described below with reference to the accompanying drawings.

[0030] like Figures 1 to 5 The automatic cap-removing mechanism shown includes: a controller, a conveying mechanism 1, a detection mechanism 2, a cap-kicking mechanism 3, two sets of guide side plates 4, a cap-blowing mechanism 5, and a feeding box 6.

[0031] In this embodiment, the conveying mechanism 1 is used to drive the cover material forward; the detection mechanism 2 is used to detect the reversed cover 8; the kicking mechanism 3 is used to remove the reversed cover 8; the blowing mechanism 5 is used to blow the removed reversed cover 8 to the unloading box 6; and the unloading box 6 is used to unload the reversed cover 8.

[0032] The detection mechanism 2, the lid-kicking mechanism 3, and the lid-blowing mechanism 5 are all electrically connected to the controller.

[0033] The conveying mechanism 1 includes a first drive mechanism 11, two sets of symmetrically arranged belts 12, a support frame, and a pivot wheel. The pivot wheel is pivotally connected to the support frame, and the two sets of belts 12 are wound around the pivot wheel. The first drive mechanism 11 drives the two sets of belts 12 to rotate. The cover strip 7 is placed between the two sets of belts 12. When the two sets of belts 12 rotate, they drive the cover strip 7 forward.

[0034] The detection mechanism 2 includes a signal transmitter 21 and a signal receiver 22. The signal transmitter 21 and the signal receiver 22 are electrically connected to the controller. The signal transmitter 21 and the signal receiver 22 cooperate with each other and are located on both sides of the transmission mechanism 1.

[0035] In this embodiment, when the covers 9 are placed in the correct order, they will be stacked tightly one after another. When one of the covers 9 is stacked in reverse, the outward protrusion in the middle of the cover 9 will press against the previous cover 9, resulting in a large gap between the two covers 9. The signal transmitter 21 and the signal receiver 22 are located on both sides of the cover 9. During operation, the cover strip 7 passes through the space between the signal transmitter 21 and the signal receiver 22. The signal transmitter 21 emits a light signal toward the signal receiver 22. The light signal is blocked by the normally placed cover 9. When the light signal passes through the gap between the two covers 9, the signal receiver 22 receives the light signal and sends a signal to the controller, indicating that there is a reversed cover 8 at that location.

[0036] The kick-off mechanism 3 includes a second drive mechanism 31 and a top plate 32. The top plate 32 is located below the two sets of belts 12. The second drive mechanism 31 drives the top plate 32 to move up and down. When the controller receives the signal from the signal receiver 22, it controls the second drive mechanism 31 to drive the top plate 32 to extend upward and retract quickly, so that the flip cover 8 is quickly pushed out upward through the top plate 32.

[0037] Two sets of guide side plates 4 are located directly above the kick cover mechanism 3, and the two sets of guide side plates 4 are located on both sides of the conveying mechanism 1. The two sets of guide side plates 4 play a guiding role for the upwardly pushed-out inverted cover 8.

[0038] The blowing mechanism 5 includes a blowing mechanism and a blowing nozzle. The blowing nozzle is connected to the air outlet of the blowing mechanism, and the blowing nozzle and the feeding box 6 are located on both sides above the kicking mechanism 3. The reverse cover 8 is pushed upward to the blowing nozzle. The controller controls the blowing mechanism to work and blows air through the blowing nozzle to blow the reverse cover 8 into the feeding box 6.

[0039] The feeding box 6 is equipped with a feeding channel, and the end of the feeding channel is provided with a feeding port; the flip cover 8 falls into the feeding box 6, slides down the feeding channel to the feeding port, and finally falls into other collection boxes through the feeding port.

[0040] The working principle of this utility model is as follows: The cover strip 7 is placed between two sets of belts 12. The first drive mechanism 11 drives the two sets of belts 12 to rotate, which drives the cover strip 7 forward. During operation, the cover strip 7 passes between the signal transmitter 21 and the signal receiver 22. The signal transmitter 21 emits a light signal towards the signal receiver 22. When the light signal passes through the gap between the two covers 9, the signal receiver 22 receives the light signal and sends a signal to the controller, indicating that there is a reverse cover 8 at that location. The controller controls the second drive mechanism 31 to drive the top plate 32 to extend upward and retract quickly. The reverse cover 8 is pushed upward quickly through the top plate 32. The reverse cover 8 is pushed upward to the air nozzle. The controller controls the air blowing mechanism to work. Air is blown out through the air nozzle to blow the reverse cover 8 into the feeding box 6. The reverse cover 8 slides down the feeding channel to the feeding port and finally falls into other collection boxes through the feeding port, completing the removal of the reverse cover 8.

[0041] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of protection of the present utility model. Therefore, any equivalent changes made in accordance with the scope of the patent application of the present utility model shall still fall within the scope of the present utility model. The above does not constitute any limitation on the technical scope of the present utility model. Any modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A mechanism for automatically rejecting reversed caps, characterized in that, include: The conveying mechanism is used to move the cover material forward; Testing agency, used to test the reverse cover; A kick-off mechanism is used to remove the inverted cap; The cap blowing mechanism is used to blow rejected inverted caps into the unloading box; The feeding box is used to feed the inverted cover; The detection mechanism includes a signal transmitter and a signal receiver, which cooperate with each other and are located on both sides of the transmission mechanism. The kick-off mechanism includes a second drive mechanism and a top plate. The top plate is located below the two sets of belts, and the second drive mechanism drives the top plate to move up and down. The blow-off mechanism includes an air blowing mechanism and an air blowing nozzle. The air blowing nozzle is connected to the air outlet of the air blowing mechanism, and the air blowing nozzle and the feeding box are located on both sides above the blow-off mechanism.

2. The automatic rejection mechanism for reversed covers according to claim 1, characterized in that: It also includes a controller, and the detection mechanism, the lid-kicking mechanism, and the lid-blowing mechanism are all electrically connected to the controller.

3. The mechanism for automatically rejecting reversed covers according to claim 1, characterized in that: The conveying mechanism includes a first drive mechanism and two sets of symmetrically arranged belts, the first drive mechanism driving the two sets of belts to rotate.

4. The automatic rejection mechanism for reversed covers according to claim 1, characterized in that: It also includes two sets of guide side plates, which are located directly above the kick cover mechanism and on both sides of the conveying mechanism.

5. A mechanism for automatically rejecting reversed covers according to any one of claims 1-4, characterized in that: The feeding box is provided with a feeding channel, and a feeding port is opened at the end of the feeding channel.