Efficient whole-disc rotor feeding, distributing and conveying and empty disc recycling device

Abstract

The utility model discloses an efficient whole-disc rotor feeding, distributing and conveying and empty disc recycling device, and relates to the field of motor rotor feeding. The rotor feeding device comprises a public module, a conveying assembly, a conveying module, a rotor taking assembly and a discharging assembly. The conveying assembly conveys full trays under the driving of a first motor by means of a first conveying belt, and a second conveying belt below the conveying assembly recycles empty trays under the driving of a second motor; the conveying module is used for transferring full trays between the conveying assembly and the rotor taking assembly through a second linear module, a lifting air cylinder and the like; the rotor taking assembly clamps a rotor through a first linear module, an adjustable-speed motor, a clamping air cylinder and the like. The discharging assembly accurately conveys the rotor to the next station through a third conveying belt, a related detection switch and an air cylinder. According to the device, the full-automatic process of whole-disc rotor feeding, distributing and conveying and empty-disc recycling is achieved, the production efficiency is greatly improved, the labor cost is effectively reduced, the structure is compact and reasonable, and the space utilization rate is high.

Description

Technical Field

[0001] This utility model belongs to the field of motor rotor feeding, and in particular relates to a high-efficiency whole-disc rotor feeding, distributing and conveying and empty disk recycling device. Background Technology

[0002] In the overall assembly of motors or the production of their rotors, the loading, distribution, and empty disc recycling of the entire rotor tray are crucial steps. Traditional loading methods often rely on manual handling of the entire rotor tray to the equipment's direct operating station, posing safety hazards, requiring intermittent equipment downtime, resulting in low efficiency and high labor intensity. During the distribution process, the lack of efficient automated devices easily leads to problems such as rotors being arranged haphazardly in the tray and uneven conveying, affecting the continuity of subsequent processing steps. Furthermore, untimely or improper recycling of empty trays after use occupies significant production space and increases production costs. Therefore, a device is needed that can automatically load the entire rotor tray, accurately distribute and convey it, and effectively recycle empty trays to improve production efficiency and automation, reduce production costs, and enhance equipment safety. Utility Model Content

[0003] The purpose of this utility model is to provide a high-efficiency whole-disc rotor feeding, distributing, and empty-disc recycling device, aiming to solve the problems existing in the background art. To achieve this purpose, the technical solution adopted by this utility model is:

[0004] A high-efficiency whole-disc rotor loading, distributing, conveying, and empty-disc recycling device includes a common module, a conveying component, a conveying module, a rotor picking component, and a discharging component. The conveying component, rotor picking component, and discharging component are all installed on the common module. The conveying module is installed below the conveying component. The rotor picking component is connected to the tail of the conveying component. The discharging component is located on the left side of the rotor picking component. The conveying module is used to convey the full-load disk on the conveying component to the rotor picking component and to transport the empty disk back to the conveying component. The rotor picking component picks up the product from the full-load disk and transports it to the discharging component. The discharging component conveys the product to the next workstation.

[0005] Preferably, the conveying assembly includes a first motor, a second motor, a first conveyor belt, a second conveyor belt, a first support frame, and a second support frame. The first conveyor belt is mounted on the top of the first and second support frames and is used to convey full material trays. The second conveyor belt is installed inside the first and second support frames. The conveying module transports empty material trays to the second conveyor belt. A first motor is provided on one side of the first conveyor belt and is used to drive the first conveyor belt. A second motor is provided on one side of the second conveyor belt and is used to drive the second conveyor belt.

[0006] Preferably, the rotor material handling assembly includes a support frame, a first linear module, a speed-regulating motor, a speed-regulating motor mounting base, a clamping cylinder, a clamping component, a pressing cylinder, a pressing cylinder mounting plate, a clamping mounting plate, a first mounting plate, and a first linear guide rail. The first linear module is mounted on the head of the support frame. The speed-regulating motor is mounted on the left side of the first linear module via the speed-regulating motor mounting base. The first mounting plate is mounted on the front side of the first linear module. The clamping mounting plate is mounted on the first mounting plate. The pressing cylinder is mounted on the head of the clamping mounting plate via the pressing cylinder mounting plate. The first linear guide rail is mounted below the pressing cylinder. The clamping cylinder is mounted on the first linear guide rail. A clamping component is mounted on the bottom of the clamping cylinder.

[0007] Preferably, the conveying module includes a second linear module, a lifting cylinder mounting plate, and a lifting cylinder. The lifting cylinder is mounted on the second linear module via the lifting cylinder mounting plate, and the lifting cylinder mounting plate slides on the second linear module.

[0008] Preferably, the feeding assembly includes a third conveyor belt, a third motor, a fourth motor, a first position detection switch, a first position detection switch mounting base, a first cylinder, a second cylinder, a third cylinder, a third cylinder mounting plate, a second position detection switch, and a second position detection switch mounting base. The third motor and the fourth motor are located in the middle of the third conveyor belt and are used to drive the third conveyor belt. The first cylinder mounting plate is located at the tail of the third conveyor belt and is mounted on the third conveyor belt via the first cylinder mounting plate. The top of the first cylinder mounting plate is provided with a first position detection switch mounting base, and the first position detection switch is mounted on the first position detection switch mounting base. The second cylinder is located on one side of the head of the third conveyor belt and is mounted on the front side of the third conveyor belt via the third cylinder mounting plate. The second position detection switch is mounted on the head of the third conveyor belt via the second position detection switch mounting base.

[0009] The beneficial effects of this utility model are:

[0010] The system automates the loading, distribution, and empty disc recycling of the rotor, reducing manual intervention and significantly shortening the production cycle. The conveying module quickly transports full discs to the rotor picking assembly, which efficiently grips and transports the rotors to the unloading assembly. The coordinated operation of these components ensures the continuity of the production process, thereby improving overall production efficiency.

[0011] Through a rational structural design, such as integrating the conveying assembly, rotor feeding assembly, and unloading assembly into a common module, the entire device has a compact structure, reducing the floor space required. Meanwhile, the double-layer conveyor belt design in the conveying assembly enables both the transport of full pallets and the retrieval of empty pallets using the lower conveyor belt, effectively improving space utilization and saving production space. Attached Figure Description

[0012] Figure 1 This is an overall schematic diagram of an embodiment of the present utility model;

[0013] Figure 2 This is a schematic diagram of the conveying assembly and conveying module structure provided in the embodiments of this utility model;

[0014] Figure 3 This is a schematic diagram of the rotor feeding assembly structure provided in an embodiment of the present utility model;

[0015] Figure 4 This is a schematic diagram of the feeding component structure according to an embodiment of the present utility model.

[0016] The following are the labeling elements in the figure:

[0017] 1. Common module; 2. Conveying assembly; 21. First motor; 22. Second motor; 23. First conveyor belt; 24. Second conveyor belt; 25. First support frame; 26. Second support frame; 3. Conveying module; 31. Second linear module; 32. Lifting cylinder mounting plate; 33. Lifting cylinder; 4. Rotor picking assembly; 401. Third support frame; 402. First linear module; 403. Speed-regulating motor; 404. Speed-regulating motor mounting base; 405. Clamping cylinder; 406. Clamping component; 407. Pressing cylinder; 408. 409. Pressing cylinder mounting plate; 410. Clamping mounting plate; 411. First mounting plate; 412. Second mounting plate; 413. First linear guide rail; 5. Unloading assembly; 501. Third conveyor belt; 502. Third motor; 503. Fourth motor; 504. First position detection switch; 505. First position detection switch mounting base; 506. First cylinder; 507. Second cylinder; 508. Third cylinder; 509. Third cylinder mounting plate; 510. Second position detection switch; 511. Second position detection switch mounting base. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0019] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element present. Conversely, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. The terms "upper end," "lower end," "left side," "right side," "front end," "rear end," and similar expressions used herein refer to the positional relationship with reference to the accompanying drawings.

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0021] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0022] like Figures 1-4 As shown, this utility model embodiment provides a high-efficiency whole-disc rotor loading, distributing, conveying, and empty-disc recycling device, including a common module 1, a conveying component 2, a conveying module 3, a rotor picking component 4, and a discharging component 5. The conveying component 2, the rotor picking component 4, and the discharging component 5 are all installed on the common module 1. The conveying module 3 is installed below the conveying component 2. The rotor picking component 4 is connected to the tail of the conveying component 2. The discharging component 5 is arranged on the left side of the rotor picking component 4. The conveying module 3 is used to convey the full-load disk on the conveying component 2 to the rotor picking component 4 and to transport the empty disk back to the conveying component 2. The rotor picking component 4 picks up the products in the full-load disk and transports them to the discharging component 5. The discharging component 5 transports the products to the next workstation.

[0023] In this embodiment, the conveying assembly 2 includes a first motor 21, a second motor 22, a first conveyor belt 23, a second conveyor belt 24, a first support frame 25, and a second support frame 26. The first conveyor belt 23 is installed on the top of the first support frame 25 and the second support frame 26. The first conveyor belt 23 is used to convey full material trays. The second conveyor belt 24 is installed inside the first support frame 25 and the second support frame 26. The conveying module 3 transports empty material trays to the second conveyor belt 24. The first motor 21 is provided on one side of the first conveyor belt 23. The first motor 21 is used to drive the first conveyor belt 23. The second motor 22 is provided on one side of the second conveyor belt 24. The second motor 22 is used to drive the second conveyor belt 24.

[0024] In this embodiment, the rotor material handling assembly 4 includes a third support frame 401, a first linear module 402, a speed-regulating motor 403, a speed-regulating motor mounting base 404, a clamping cylinder 405, a clamping component 406, a pressing cylinder 407, a pressing cylinder mounting plate 408, a clamping mounting plate 409, a first mounting plate 410, and a first linear guide rail 411. The first linear module 402 is mounted on the head of the third support frame 401, and the speed-regulating motor 403 is mounted via the speed-regulating motor mounting base 404. On the left side of the first linear module 402, the first mounting plate 410 is mounted on the front side of the first linear module 402, the clamping mounting plate 409 is mounted on the first mounting plate 410, the pressing cylinder 407 is mounted on the head of the clamping mounting plate 409 through the pressing cylinder mounting plate 408, the first linear guide rail 411 is mounted below the pressing cylinder 407, the clamping cylinder 405 is mounted on the first linear guide rail 411, and the clamping component 406 is mounted on the bottom of the clamping cylinder 405.

[0025] In this embodiment, the conveying module 3 includes a second linear module 31, a lifting cylinder mounting plate 32, and a lifting cylinder 33. The lifting cylinder 33 is mounted on the second linear module 31 via the lifting cylinder mounting plate 32, and the lifting cylinder mounting plate 32 slides on the second linear module 31.

[0026] In this embodiment, the feeding assembly 5 includes a third conveyor belt 501, a third motor 502, a fourth motor 503, a first position detection switch 504, a first position detection switch mounting base 505, a first cylinder 506, a second cylinder 507, a third cylinder 508, a third cylinder mounting plate 509, a second position detection switch 510, and a second position detection switch mounting base 511. The third motor 502 and the fourth motor 503 are located in the middle of the third conveyor belt 501, and are used to drive the third conveyor belt 501. A first cylinder 506 is located at the tail of the third conveyor belt 501. The first cylinder 506 is mounted on the third conveyor belt 501 via the first cylinder 506 mounting plate. The top of the first cylinder 506 mounting plate is provided with a first position detection switch mounting seat 505. The first position detection switch 504 is mounted on the first position detection switch mounting seat 505. A second cylinder 507 is provided on one side of the head of the third conveyor belt 501. The third cylinder 508 is mounted on the front side of the third conveyor belt 501 via the third cylinder mounting plate 509. The second position detection switch 510 is mounted on the head of the third conveyor belt 501 via the second position detection switch mounting seat 511.

[0027] Workflow

[0028] Feeding stage: The full-loaded disc of the whole rotor is placed on the first conveyor belt of the conveying assembly, and the first motor drives the first conveyor belt to transport the full-loaded disc forward.

[0029] Material tray transfer stage: When the full material tray reaches the designated position, the lifting cylinder of the conveying module is activated, and the lifting cylinder mounting plate slides on the second linear module, rising to be flush with the first conveyor belt, lifting the full material tray and transferring it to the area below the rotor picking assembly.

[0030] Material handling stage: The first linear module of the rotor material handling assembly moves the clamping mounting plate to a suitable position above the full material tray. The speed regulating motor adjusts the clamping angle, and the pressing cylinder moves to make the clamping cylinder descend along the first linear guide rail. The clamping cylinder drives the clamping parts to clamp the rotor, and then the rotor is lifted and transported to the top of the unloading assembly.

[0031] Material feeding stage: The rotor is placed on the third conveyor belt of the feeding assembly. The third and fourth motors drive the third conveyor belt to transport the rotor to the next station. During this process, the first position detection switch detects whether the rotor is in position. When the rotor reaches the designated position, the first cylinder actuates to push the rotor to the corresponding position. If further position adjustment is required, the second cylinder can actuate according to the detection signal of the second position detection switch.

[0032] Empty disc recycling stage: After the rotor has completely removed all the material from the full disc, the conveying module will transport the empty disc back from below the rotor picking assembly and place it on the second conveyor belt of the conveying assembly. The second motor drives the second conveyor belt to transport the empty disc back to the initial position or the designated empty disc storage area, thus completing the empty disc recycling.

[0033] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.

Claims

1. A high-efficiency whole-disc rotor feeding, distributing, conveying, and empty-disc recycling device, characterized in that: The system includes a common module, a conveying assembly, a conveying module, a rotor picking assembly, and a unloading assembly. The conveying assembly, rotor picking assembly, and unloading assembly are all mounted on the common module. The conveying module is installed below the conveying assembly. The rotor picking assembly is connected to the tail of the conveying assembly. The unloading assembly is located on the left side of the rotor picking assembly. The conveying module is used to convey a full tray from the conveying assembly to the rotor picking assembly and to return an empty tray to the conveying assembly. The rotor picking assembly picks up the product from the full tray and conveys it to the unloading assembly. The unloading assembly conveys the product to the next workstation.

2. The high-efficiency whole-disc rotor feeding, distributing, conveying, and empty-disc recycling device according to claim 1, characterized in that: The conveying assembly includes a first motor, a second motor, a first conveyor belt, a second conveyor belt, a first support frame, and a second support frame. The first conveyor belt is mounted on the top of the first support frame and the second support frame. The first conveyor belt is used to convey full trays. The second conveyor belt is installed inside the first support frame and the second support frame. The conveying module transports empty trays to the second conveyor belt. The first motor is located on one side of the first conveyor belt and is used to drive the first conveyor belt. The second motor is located on one side of the second conveyor belt and is used to drive the second conveyor belt.

3. The high-efficiency whole-disc rotor feeding, distributing, conveying, and empty-disc recycling device according to claim 2, characterized in that: The rotor material handling assembly includes a support frame, a first linear module, a speed-regulating motor, a speed-regulating motor mounting base, a clamping cylinder, a clamping component, a pressing cylinder, a pressing cylinder mounting plate, a clamping mounting plate, a first mounting plate, and a first linear guide rail. The first linear module is mounted on the head of the support frame. The speed-regulating motor is mounted on the left side of the first linear module via the speed-regulating motor mounting base. The first mounting plate is mounted on the front side of the first linear module. The clamping mounting plate is mounted on the first mounting plate. The pressing cylinder is mounted on the head of the clamping mounting plate via the pressing cylinder mounting plate. The first linear guide rail is mounted below the pressing cylinder. The clamping cylinder is mounted on the first linear guide rail. The clamping component is mounted on the bottom of the clamping cylinder.

4. The high-efficiency whole-disc rotor feeding, distributing, conveying, and empty-disc recycling device according to claim 3, characterized in that: The conveying module includes a second linear module, a lifting cylinder mounting plate, and a lifting cylinder. The lifting cylinder is mounted on the second linear module via the lifting cylinder mounting plate, and the lifting cylinder mounting plate slides on the second linear module.

5. The high-efficiency whole-disc rotor feeding, distributing, conveying, and empty-disc recycling device according to claim 4, characterized in that: The feeding assembly includes a third conveyor belt, a third motor, a fourth motor, a first positioning detection switch, a first positioning detection switch mounting base, a first cylinder, a second cylinder, a third cylinder, a third cylinder mounting plate, a second positioning detection switch, and a second positioning detection switch mounting base. The third motor and the fourth motor are located in the middle of the third conveyor belt and are used to drive the third conveyor belt. The first cylinder mounting plate is located at the tail of the third conveyor belt, and the first cylinder is mounted on the third conveyor belt via the first cylinder mounting plate. The first positioning detection switch mounting base is located at the top of the first cylinder mounting plate, and the first positioning detection switch is mounted on the first positioning detection switch mounting base. The second cylinder is located on one side of the head of the third conveyor belt, and the third cylinder is mounted on the front side of the third conveyor belt via the third cylinder mounting plate. The second positioning detection switch is mounted on the head of the third conveyor belt via the second positioning detection switch mounting base.

Images