Foaming sheet winding device

By designing a winding device that includes a mounting plate, a vertical plate, a winding wheel, and a motor drive, the problems of low winding efficiency and insufficient density of foamed sheets were solved, achieving efficient automated winding and improved density.

CN223547382UActive Publication Date: 2025-11-14HEFEI HUAJU WEIKE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423286492.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-14
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing methods for winding foamed sheets suffer from high manual labor intensity, low efficiency, and insufficient tightness in machine winding.

Method used

A winding device comprising a mounting plate, a vertical plate, a winding wheel, a geared motor, a drive gear, and a driven gear is designed. The winding wheel is driven by the geared motor and works in conjunction with an electric push rod and a rolling wheel to achieve automated winding. The winding tightness is improved by the cooperation of the slots and gears.

Benefits of technology

It achieves efficient and automated winding of foamed sheets, improves winding tightness, reduces manual labor intensity, and avoids loosening.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foaming sheet winding device which comprises a mounting plate, two vertical plates are fixedly connected to the upper surface of the mounting plate, a winding wheel is jointly placed above the two vertical plates, and an inner six-edge clamping groove is formed in the right side face of the winding wheel. According to the device, the mounting plate, the vertical plate, the winding wheel, the inner six-edge clamping groove, the speed reducing motor, the driving gear, the driven gear and the outer six-edge clamping block are arranged, the outer six-edge clamping block is matched with the inner six-edge clamping groove through rotation of the speed reducing motor, the winding wheel can be conveniently driven to wind a foaming sheet, the winding wheel can be conveniently detached, and the winding efficiency is improved. By means of the pushing force of the electric push rod, the pressing rolling wheel can be conveniently pushed to make contact with the winding wheel and the foaming sheet, rolling of the winding wheel is matched, the pressing rolling wheel can conveniently roll along with the pressing rolling wheel, meanwhile, the winding tension degree of the foaming sheet is improved, the tightening quality of the foaming sheet is improved, and the situation that the foaming sheet is loosened is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of winding device technology, and in particular to a winding device for foamed sheets. Background Technology

[0002] With the rapid development of new materials, foamed sheets are widely used in sporting goods, fitness equipment, water sports products, gymnastics mats, industrial packaging, luggage industry, handicrafts, and other industries.

[0003] To facilitate the storage, transportation, and further processing of the manufactured foamed sheets, it is often necessary to wind them up. Currently, the main methods for winding the manufactured foamed sheets are manual winding and machine winding. However, manual winding is labor-intensive and has low winding efficiency, while machine winding has a lower density and cannot achieve the required density. Therefore, we propose a foamed sheet winding device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a winding device for foamed sheets to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A winding device for foamed sheet includes a mounting plate. Two upright plates are fixedly connected to the upper surface of the mounting plate. A winding wheel is placed on the upper surface of the two upright plates. An internal hexagonal slot is provided on the right side of the winding wheel. A reduction motor is fixedly connected to the right side of one of the upright plates. A drive gear is fixedly connected to the output end of the reduction motor. A driven gear is provided on the right side of the mounting plate. An external hexagonal block is fixedly connected to the left side of the driven gear. An L-shaped fixing frame is fixedly connected to the upper surface of the two upright plates. An electric push rod is fixedly embedded in the inner top wall of the L-shaped fixing frame. A U-shaped mounting frame is fixedly connected to the bottom end of the electric push rod. A pressing roller is hinged to the inner side wall of the U-shaped mounting frame by a pin.

[0007] In a further embodiment, a set of self-locking moving wheels is fixedly connected to the bottom surface of the mounting plate, and the outer surface of the winding wheel is provided with anti-slip texture.

[0008] In a further embodiment, two connecting blocks are fixedly connected to the upper surface of the mounting plate, and the outer surface of each connecting block is fixedly connected to the outer surface of the upright plate.

[0009] In a further embodiment, a set of limiting plates, which are made of rubber, are fixedly connected to the outer surface of the winding reel.

[0010] In a further embodiment, two lighting lamps are fixedly installed on the inner top wall of the L-shaped fixing frame, and the outer hexagonal block is adapted to the inner hexagonal slot.

[0011] In a further embodiment, a positioning groove is provided on the upper surface of the winding wheel, and the driven gear is adapted to the driving gear.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This device is equipped with a mounting plate, a vertical plate, a winding wheel, an inner hexagonal slot, a geared motor, a drive gear, a driven gear, and an outer hexagonal block. The rotation of the geared motor, in conjunction with the rolling connection between the winding wheel and the vertical plate, and the matching of the outer hexagonal block and the inner hexagonal slot, and the matching of the driven gear and the drive gear, can easily drive the winding wheel to wind up the foamed sheet, and can also easily disassemble the winding wheel.

[0014] 2. This device is equipped with an L-shaped fixing frame, an electric push rod, a U-shaped mounting frame, a pressing roller, and a pin. The pushing force of the electric push rod can easily push the pressing roller to contact the winding roller and the foam sheet. In conjunction with the rolling of the winding roller, the pressing roller can easily follow the rolling and improve the winding tension of the foam sheet. This improves the tightening quality of the foam sheet and prevents it from becoming loose. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the mounting plate in a foam sheet winding device.

[0016] Figure 2 This is a side view of the upright plate in the winding device for foamed sheets.

[0017] Figure 3 This is a rear view of the L-shaped fixing bracket in the foam sheet winding device.

[0018] Figure 4 This is a top view of the mounting plate in the foam sheet winding device.

[0019] In the diagram: 1. Mounting plate; 2. Vertical plate; 3. Rewinding roller; 4. Internal hexagonal slot; 5. Gear motor; 6. Drive gear; 7. Driven gear; 8. External hexagonal block; 9. L-shaped fixing bracket; 10. Electric push rod; 11. U-shaped mounting bracket; 12. Pressing roller; 13. Connecting block; 14. Self-locking moving wheel; 15. Limiting plate; 16. Positioning groove; 17. Lighting lamp. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4In this utility model, a winding device for foamed sheet includes a mounting plate 1. Two upright plates 2 are fixedly connected to the upper surface of the mounting plate 1. A winding wheel 3 is placed on the upper surface of the two upright plates 2. An internal hexagonal slot 4 is provided on the right side of the winding wheel 3. A reduction motor 5 is fixedly connected to the right side of one upright plate 2. A drive gear 6 is fixedly connected to the output end of the reduction motor 5. A driven gear 7 is provided on the right side of the mounting plate 1. An external hexagonal block 8 is fixedly connected to the left side of the driven gear 7. An L-shaped fixing frame 9 is fixedly connected to the upper surface of the two upright plates 2. An electric push rod 10 is fixedly embedded in the inner top wall of the L-shaped fixing frame 9. A U-shaped mounting frame 11 is fixedly connected to the bottom end of the electric push rod 10. The inner wall of the mounting bracket 11 is hinged with a pressing roller 12 via a pin. Utilizing the rotation of the reduction motor 5, and in conjunction with the winding roller 3, it rolls and connects with the upright plate 2. The outer hexagonal locking block 8 is adapted to the inner hexagonal locking groove 4, and the driven gear 7 is adapted to the driving gear 6. This allows for easy winding of the foamed sheet by the winding roller 3 and easy disassembly of the winding roller 3. Utilizing the pushing force of the electric push rod 10, the pressing roller 12 can be easily pushed to contact the winding roller 3 and the foamed sheet. In conjunction with the rolling of the winding roller 3, the pressing roller 12 can easily follow the rolling while increasing the winding tension of the foamed sheet. This improves the tightening quality of the foamed sheet and prevents it from becoming loose.

[0024] A set of self-locking moving wheels 14 are fixedly connected to the bottom surface of the mounting plate 1. The outer surface of the take-up wheel 3 is provided with anti-slip texture. The self-locking moving wheels 14 can be used to easily move the equipment to the place of use. Two connecting blocks 13 are fixedly connected to the upper surface of the mounting plate 1. The outer surface of each connecting block 13 is fixedly connected to the outer surface of the upright plate 2. The connecting blocks 13 can improve the support and stability of the upright plate 2. A set of limiting plates 15 are fixedly connected to the outer surface of the take-up wheel 3. The limiting plates 15 are made of rubber. The limiting plates 15 can limit the take-up wheel 3 and prevent it from running off-center.

[0025] Two lights 17 are fixedly installed on the inner top wall of the L-shaped fixing frame 9. The outer hexagonal block 8 is adapted to the inner hexagonal slot 4. The lights 17 can be used to provide supplementary lighting during winding to improve its visibility. The upper surface of the winding wheel 3 is provided with a positioning groove 16. The driven gear 7 is adapted to the driving gear 6. The positioning groove 16 can be used to conveniently position the foamed sheet at the beginning.

[0026] The working principle of this utility model is as follows:

[0027] First, use the self-locking moving wheel 14 to move it to the location of use and connect the electrical components to the power supply. Then, place the winding wheel 3 on the two upright plates 2 and insert the beginning of the required foam sheet into the positioning groove 16. At the same time, press the external remote control to set the automatic program. Then, insert the outer hexagonal locking block 8 into the inner hexagonal locking groove 4 and make the driving gear 6 mesh with the driven gear 7. Then, start the electric push rod 10 to push the pressing roller 12 to contact the winding wheel 3 and the foam sheet. At the same time, the reduction motor 5 drives the driving gear 6 to rotate and cooperate with the driving gear 6 to mesh with the driven gear 7, which can drive the winding wheel 3 to wind the foam sheet. Then, pressing the roller 12 can improve the winding quality of the foam sheet. Finally, replace and disassemble it as needed. The above is the complete usage process of this utility model.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A winding device for foamed sheets, characterized in that: The system includes a mounting plate (1), on the upper surface of which two upright plates (2) are fixedly connected. A winding wheel (3) is placed on the upper surface of the two upright plates (2). An internal hexagonal slot (4) is provided on the right side of the winding wheel (3). A reduction motor (5) is fixedly connected to the right side of one of the upright plates (2). A drive gear (6) is fixedly connected to the output end of the reduction motor (5). A driven gear (7) is provided on the right side of the mounting plate (1). An external hexagonal block (8) is fixedly connected to the left side of the driven gear (7). An L-shaped fixing frame (9) is fixedly connected to the upper surface of the two upright plates (2). An electric push rod (10) is fixedly embedded in the inner top wall of the L-shaped fixing frame (9). A U-shaped mounting frame (11) is fixedly connected to the bottom end of the electric push rod (10). A pressing roller (12) is hinged to the inner side wall of the U-shaped mounting frame (11) by a pin.

2. The foamed sheet winding device according to claim 1, characterized in that: A set of self-locking moving wheels (14) are fixedly connected to the bottom surface of the mounting plate (1), and the outer surface of the winding wheel (3) is provided with anti-slip texture.

3. The foamed sheet winding device according to claim 1, characterized in that: The upper surface of the mounting plate (1) is fixedly connected to two connecting blocks (13), and the outer surface of each connecting block (13) is fixedly connected to the outer surface of the upright plate (2).

4. The foamed sheet winding device according to claim 1, characterized in that: A set of limiting plates (15) are fixedly connected to the outer surface of the winding wheel (3), and the limiting plates (15) are made of rubber.

5. The foamed sheet winding device according to claim 1, characterized in that: Two lighting lamps (17) are fixedly installed on the inner top wall of the L-shaped fixing bracket (9), and the outer hexagonal block (8) is adapted to the inner hexagonal slot (4).

6. The foamed sheet winding device according to claim 1, characterized in that: The upper surface of the winding wheel (3) is provided with a positioning groove (16), and the driven gear (7) is adapted to the driving gear (6).