Lifting appliance for hot galvanizing of electric power iron tower steel member

By combining a worm gear structure with a servo motor, the problem of inconvenient adjustment of existing lifting tools has been solved, enabling rapid and convenient height adjustment and fixation of the lifting tools for steel components of power towers, thus improving lifting efficiency.

CN223547609UActive Publication Date: 2025-11-14DATANG NEIHUANG COUNTY NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422155274.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-11-14
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing lifting tools for hot-dip galvanizing steel components of power transmission towers are heavy and inconvenient to adjust when the first installation frame is raised off the ground due to the presence of two sets of forward and reverse motors and other components.

Method used

The system employs a worm gear structure in conjunction with a servo motor. Through the meshing connection between the worm gear and the worm, the rotating rod and gear are driven to rotate, thereby achieving automatic and rapid adjustment of the height of the first mounting frame. The height is fixed by the self-locking property of the worm gear and the worm.

Benefits of technology

It enables quick and convenient adjustment and fixation of the height of the first installation frame, reducing operational inconvenience and improving hoisting efficiency.

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Abstract

The utility model discloses a lifting appliance for electric power iron tower steel member hot galvanizing, which comprises a counterweight box body, a supporting vertical pipe is fixedly arranged at the top end of each counterweight box body, a supporting vertical rod is arranged in each supporting vertical pipe, the top walls of the two supporting vertical rods are jointly connected with a first mounting frame, and a second mounting frame is arranged on the top wall of each first mounting frame. Racks are arranged on the surfaces of the two supporting vertical rods, gears are arranged in the two supporting vertical rods, rotating rods fixedly penetrate through the centers of the gears, one ends of the rotating rods penetrate through the surfaces of the supporting vertical rods and then are connected with worm wheels, worms are connected to the lower portions of the worm wheels in an engaged mode, and rotating shafts fixedly penetrate through the centers of the worms. A limiting seat is fixedly arranged on the surface of the supporting vertical pipe, one end of the rotating shaft is rotationally connected with the limiting seat in a limiting mode, through the arrangement of the structure, the height of the first mounting frame can be rapidly and conveniently moved and adjusted, and fixing is achieved while the height of the first mounting frame is adjusted through the self-locking performance of meshing between a worm gear and a worm.
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Description

Technical Field

[0001] This utility model relates to the technical field of lifting tools, and in particular to a lifting tool for hot-dip galvanizing steel components of power transmission towers. Background Technology

[0002] Power transmission towers are tower-shaped structures used for power transmission. Their structural characteristics are that all tower types are space truss structures, and the members are mainly composed of single equilateral angle steel or combined angle steel. When constructing power transmission towers, lifting equipment for hot-dip galvanizing of power transmission tower steel components is required. However, the existing equipment has certain problems in use and still needs continuous improvement.

[0003] As disclosed in the utility model patent application CN221216831U, a lifting device for hot-dip galvanizing steel components of power transmission towers includes a first mounting frame. Multiple sets of strip-shaped holes are formed on the bottom wall of the first mounting frame. Drive components are installed on both sides of the bottom wall of the first mounting frame. Multiple sets of connecting belts are fitted onto the outer walls of both sets of drive components. Mounting blocks with through-strip-shaped holes are installed on the outer walls of the multiple sets of connecting belts. A second mounting frame is installed at the bottom of the multiple sets of mounting blocks. A traction component is fixed to the bottom wall of the inner cavity of the second mounting frame. A horizontal plate is fixed to the bottom of the traction component. Multiple sets of protruding columns are evenly fixed to the top wall of the horizontal plate. Power transmission tower steel components of different specifications are stacked on the multiple sets of protruding columns. Activating the traction component moves the power transmission tower steel components, thereby enabling the lifting and transport of power transmission tower steel components of different specifications.

[0004] When adjusting the height of the first mounting frame, the device needs to move the first mounting frame up and down to drive the support rod to move synchronously to the appropriate height in the inner cavity of the support tube. Then, the bolts are screwed to make them threadedly connected to the positioning holes, thereby fixing the height of the support rod and the first mounting frame. However, the first mounting frame is equipped with two sets of forward and reverse motors and other components, which makes it have a certain weight. This makes it somewhat inconvenient to adjust the height of the first mounting frame from the ground. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a lifting tool for hot-dip galvanizing steel components of power transmission towers, which can solve the technical problem that the first mounting frame is equipped with two sets of forward and reverse motors and other components, which makes the whole thing have a certain weight, and thus makes it inconvenient to adjust the height of the first mounting frame off the ground.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a lifting tool for hot-dip galvanizing steel components of power transmission towers, including a counterweight box, a supporting vertical pipe fixedly installed at the top of each of the two counterweight boxes, a supporting rod installed inside each of the two supporting vertical pipes, a first mounting frame connected to the top walls of the two supporting rods, a rack installed on the surface of each of the two supporting rods, a gear meshing with the rack installed inside each of the two supporting vertical pipes and located on the surface of the rack, a rotating rod fixedly passing through the center of the gear, one end of the rotating rod passing through the surface of the supporting vertical pipe and connected to a worm gear, a worm meshing with the worm gear below, a rotating shaft fixedly passing through the central axis of the worm, a limiting seat fixedly installed on the surface of the supporting vertical pipe and located at both ends of the rotating shaft, one end of the rotating shaft being rotatably connected to the limiting seat, and the other end of the rotating shaft passing through the surface of the limiting seat and connected to a servo motor.

[0007] As a preferred embodiment of this utility model, the rear walls of both support poles are slidably connected to the inner wall of the support riser.

[0008] As a preferred embodiment of this utility model, a lead screw is rotatably connected to the first mounting frame, a slider is threadedly connected to the outside of the lead screw, and a second mounting frame is connected below the slider.

[0009] As a preferred embodiment of this utility model, a pull rope is provided below the second mounting frame, and an electrically controlled winch for pulling and winding the pull rope is provided inside the second mounting frame. A horizontal plate is connected to the bottom end of the pull rope.

[0010] As a preferred technical solution of this utility model, two placement frames are symmetrically arranged on the bottom wall of the horizontal plate. A pressure plate is provided at the middle position of the bottom wall of the second mounting frame. A threaded rod is rotatably connected to the upper surface of the pressure plate, and the top end of the threaded rod passes through the upper surface of the horizontal plate.

[0011] As a preferred embodiment of this utility model, each of the two counterweight boxes is provided with a counterweight block, and each of the four corners of the bottom wall of the two counterweight boxes is provided with a brake caster.

[0012] Compared with the prior art, the beneficial effects that this utility model can achieve are:

[0013] The worm gear and worm are meshed together, which drives the rotating rod and the gear on the outside of the rotating rod to rotate and adjust. Then, the rotating gear meshes with the rack, which drives the support rod and the first mounting frame at the top of the two support rods to adjust their height. This structure can automatically, quickly and conveniently adjust the height of the first mounting frame. The meshing between the worm gear and worm has a certain degree of self-locking, which allows the first mounting frame to be fixed while its height is being adjusted. Attached Figure Description

[0014] Figure 1 This is a frontal three-dimensional structural diagram of the present utility model;

[0015] Figure 2 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;

[0016] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the first mounting frame of this utility model;

[0017] Figure 4 This is a schematic diagram of a partial three-dimensional structure of the present invention;

[0018] The components are: 1. Counterweight box; 2. Supporting upright; 3. Supporting pole; 4. Rack; 5. Gear; 6. Rotating rod; 7. Worm gear; 8. Worm; 9. Rotating shaft; 10. Limiting seat; 11. First mounting frame; 12. Second mounting frame; 13. Lead screw; 14. Sliding block; 15. Pull rope; 16. Horizontal plate; 17. Placement frame; 18. Pressure plate; 19. Threaded rod; 20. Counterweight block; 21. Brake caster. Detailed Implementation

[0019] To make the technical means, creative features, and achieved objectives and effects of this utility model easier to understand, the present utility model is further described below with reference to specific embodiments. However, the following embodiments are merely preferred embodiments of this utility model and not all of them. Other embodiments obtained by those skilled in the art based on the embodiments described in the implementation are all within the protection scope of this utility model without creative effort.

[0020] Example

[0021] Please refer to Figure 1-4As shown, this utility model provides a lifting tool for hot-dip galvanizing steel components of power transmission towers. A support riser 2 is fixedly installed at the top of each of the two counterweight boxes 1. A support rod 3 is then installed inside each of the two support risers 2, with the rear wall of the support rod 3 slidingly connected to the inner wall of the support riser 2. A first mounting frame 11 is connected to the top walls of the two support rods 3. A rack 4 is installed on the surface of each of the two support rods 3, and a gear 5 is rotatably connected to each of the two support risers 2, located on the surface of the rack 4. The gear 5 allows for... It is connected to the rack 4, and then a rotating rod 6 is fixedly inserted at the center of the gear 5. Then, one end of the rotating rod 6 passes through the surface of the support tube 2 and is connected to the worm gear 7. A worm 8 is connected below the worm gear 7. At the same time, a rotating shaft 9 is fixedly inserted at the center of the worm 8. A limit seat 10 is fixedly installed on the surface of the support tube 2 and at both ends of the rotating shaft 9. One end of the rotating shaft 9 is connected to the limit seat 10 for limited rotation, and the other end passes through the surface of the limit seat 10 and is connected to the servo motor. The rotation of the rotating shaft 9 can be adjusted by the setting of the servo motor.

[0022] When adjusting the height of the first mounting frame 11 from the ground, the power supply of the two servo motors is first turned on. Then, the servo motors drive the two rotating shafts 9 and the worm gears 8 located on the outside of the rotating shafts 9 to rotate. Then, the two worm gears 8 are meshed with the worm wheel 7, so that the rotating rod 6 drives the gear 5 to rotate. Then, the rotating adjustment gear 5 is meshed with the rack 4, which drives the support rod 3 and the first mounting frame 11 located at the top of the two support rods 3 to adjust the height. This structure can automatically, quickly and conveniently realize the movement and adjustment of the height of the first mounting frame 11. Moreover, the meshing between the worm wheel 7 and the worm gear 8 has a certain self-locking property, so that the first mounting frame 11 can be fixed while adjusting the height.

[0023] As a further implementation of this embodiment, such as Figure 1-4As shown, a lead screw 13 is rotatably connected within the first mounting frame 11, and a slider 14 is threadedly connected to the outside of the lead screw 13. A second mounting frame 12 is connected below the slider 14. A pull rope 15 is positioned below the second mounting frame 12, and an electrically controlled winch for pulling and winding the pull rope 15 is installed inside the second mounting frame 12. A horizontal plate 16 is connected to the bottom end of the pull rope 15, and two placement frames 17 are symmetrically arranged on the bottom wall of the horizontal plate 16. Meanwhile, in the bottom wall of the second mounting frame 12... A pressure plate 18 is provided at the intermediate position, and a threaded rod 19 is rotatably connected to the upper surface of the pressure plate 18. The threaded rod 19 is threaded through the upper surface of the horizontal plate 16. By rotating the threaded rod 19, the pressure plate 18 can be pushed down, thereby limiting the steel tower components placed on the two placement frames 17. Then, a counterweight block 20 is provided in each of the two counterweight boxes 1. Finally, a brake caster 21 is provided at the four corners of the bottom wall of each of the two counterweight boxes 1. The entire device can be moved and adjusted by the brake caster 21.

[0024] In use, first place the steel tower components in the two placement frames 17, then rotate the threaded rod 19 to push the pressure plate 18 down, and then limit the steel tower components by the down-moving pressure plate 18. Then, drive the pull rope 15 to wind up by the electric winch set in the second mounting frame 12, and then lift the horizontal plate 16 and the steel tower components set below the horizontal plate 16 by the winding pull rope 15. At the same time, the screw rod 13 can be adjusted to drive the slider 14 to move the second mounting frame 12 and the steel tower components below the second mounting frame 12 in parallel to adjust to the appropriate position.

[0025] Specific working principle:

[0026] When using the device, first move the device to a suitable position, then place the counterweight 20 into the counterweight box 1. Then, adjust the height of the first mounting frame 11 from the ground. First, turn on the power to the two servo motors. Then, the servo motors drive the two rotating shafts 9 and the worm gears 8 located outside the rotating shafts 9 to rotate. The two worm gears 8 mesh with the worm wheel 7, causing the rotating rod 6 to drive the gear 5 to rotate. Then, the rotating adjustment gear 5 meshes with the rack 4, driving the support pole 3 and the first mounting frame 11 located at the top of the two support poles 3 to adjust their height. Then, place the steel tower components into the two placement frames 17. Next, rotate the threaded rod 19, which pushes the pressure... The plate 18 moves down, and the lowered pressure plate 18 limits the position of the steel tower component. Then, the electric winch in the second mounting frame 12 drives the pull rope 15 to wind up. The wound pull rope 15 then lifts the horizontal plate 16 and the steel tower component below the horizontal plate 16. At the same time, the screw 13 can be adjusted to drive the slider 14 to move the second mounting frame 12 and the steel tower component below the second mounting frame 12 in parallel to adjust to the appropriate position. Finally, the electric winch in the second mounting frame 12 drives the pull rope 15 and the horizontal plate 16 at the bottom of the pull rope 15 to move down, thereby placing the steel tower component below the horizontal plate 16 in the appropriate position.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A lifting device for hot-dip galvanizing steel components of power transmission towers, comprising a counterweight box (1), characterized in that: Each of the two counterweight boxes (1) has a fixed support tube (2) at its top. Each of the two support tubes (2) has a support rod (3) inside. The top walls of the two support rods (3) are connected to a first mounting frame (11). Each of the two support rods (3) has a rack (4) on its surface. Each of the two support tubes (2) has a gear (5) that meshes with the rack (4) and is located on the surface of the rack (4). A gear (5) is fixedly inserted at the center of the gear (5). A rotating rod (6) is connected to a worm gear (7) after passing through the surface of the support riser (2) at one end. A worm (8) is meshed below the worm gear (7). A rotating shaft (9) is fixedly passed through the central axis of the worm (8). A limiting seat (10) is fixedly provided on the surface of the support riser (2) at both ends of the rotating shaft (9). One end of the rotating shaft (9) is limited and rotated by the limiting seat (10). The other end of the rotating shaft (9) passes through the surface of the limiting seat (10) and is connected to the servo motor.

2. The lifting tool for hot-dip galvanizing steel components of power transmission towers according to claim 1, characterized in that: The rear walls of both support poles (3) are slidably connected to the inner wall of the support tube (2).

3. The lifting tool for hot-dip galvanizing steel components of power transmission towers according to claim 1, characterized in that: The first mounting frame (11) is rotatably connected to a lead screw (13), and a slider (14) is threadedly connected to the outside of the lead screw (13). A second mounting frame (12) is connected below the slider (14).

4. The lifting tool for hot-dip galvanizing steel components of power transmission towers according to claim 3, characterized in that: A pull rope (15) is provided below the second mounting frame (12), and an electrically controlled winch for pulling and winding the pull rope (15) is provided inside the second mounting frame (12). A cross plate (16) is connected to the bottom end of the pull rope (15).

5. A lifting tool for hot-dip galvanizing steel components of power transmission towers according to claim 4, characterized in that: Two placement frames (17) are symmetrically arranged on the bottom wall of the horizontal plate (16). A pressure plate (18) is provided at the middle position of the bottom wall of the second mounting frame (12). A threaded rod (19) is rotatably connected to the upper surface of the pressure plate (18). The top end of the threaded rod (19) is threaded through the upper surface of the horizontal plate (16).

6. The lifting tool for hot-dip galvanizing steel components of power transmission towers according to claim 1, characterized in that: Each of the two counterweight boxes (1) is equipped with a counterweight block (20), and each of the two counterweight boxes (1) is equipped with a brake caster (21) at the four corners of the bottom wall.

Citation Information

Patent Citations

  • Lifting appliance for hot galvanizing of electric power iron tower steel member

    CN221216831U