Tunnel lining maintenance track spraying device

By designing a track spraying device for tunnel lining maintenance and adopting an automated spraying system and liquid supply structure, the problem of low efficiency of manual spraying was solved, achieving efficient and flexible tunnel lining spraying maintenance and improving the maintenance effect.

CN223547926UActive Publication Date: 2025-11-14南京交通运营管理集团有限公司 +1
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Patent Information

Application Number
CN202422680356.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-11-14
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

In existing technologies, manual hand-held water spraying during tunnel lining maintenance is inefficient, covers a small area, and is difficult to automate and repeat, resulting in poor maintenance effects.

Method used

A track spraying device for tunnel lining maintenance was designed, which uses an arc plate, an arc rack, a moving plate, a guide wheel, a motor, gears, a diverter plate, and nozzles to achieve automated spraying. The spraying range is automatically adjusted through the liquid supply structure. Combined with the motor drive and liquid supply system, automated and flexible spraying maintenance is achieved.

Benefits of technology

The automated spray curing of tunnel lining has been achieved, reducing the intensity of manual labor, improving spraying efficiency and effect, and allowing for flexible adjustment of the spraying range, which significantly improves the curing efficiency of tunnel lining.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tunnel lining maintenance, and particularly relates to a tunnel lining maintenance track spraying device which comprises a vehicle body, a liquid storage tank is fixedly connected to the upper end face of the vehicle body, an arc-shaped plate is fixedly connected to the upper end face of the liquid storage tank, and an arc-shaped rack is fixedly connected to the outer side wall of the arc-shaped plate. A moving plate is arranged on the side, away from the arc-shaped rack, of the arc-shaped plate, four guide wheels in sliding connection with the arc-shaped plate are rotationally connected to the moving plate, and a first motor is fixedly connected to the moving plate. Through the arc-shaped plate, the arc-shaped rack, the movable plate, the guide wheel, the first motor, the gear, the splitter plate and the spray head, the tunnel lining can be conveniently and automatically sprayed and maintained, a user does not need to hold a water pipe by hand for spraying and maintaining, the tunnel lining can be conveniently and repeatedly sprayed and maintained, the labor intensity of the user is reduced, and the spraying and maintaining effect can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of tunnel lining maintenance technology, specifically a track spraying device for tunnel lining maintenance. Background Technology

[0002] Tunnel lining refers to the permanent structure that supports and maintains the long-term stability and durability of a tunnel. Its functions include: supporting and maintaining tunnel stability; maintaining the space required for train operation; preventing weathering of the surrounding rock; and mitigating the effects of groundwater. Therefore, tunnel lining must possess sufficient strength, durability, and certain resistance to freezing, seepage, and erosion. Tunnel lining mainly consists of the arch ring, sidewalls, invert arch, and floor slab. Drainage ditches are also installed inside the tunnel to drain water. During curing, the tunnel lining requires water spraying.

[0003] Currently, the existing technology for maintaining tunnel linings typically involves manual spraying of water using handheld water hoses. However, the height of the tunnel lining makes effective spraying difficult, the limited spraying area results in low efficiency, and automated repeated spraying is not feasible, leading to poor maintenance results.

[0004] Therefore, we propose a track spraying device for tunnel lining maintenance to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a track spraying device for tunnel lining maintenance, which solves the problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0009] A tunnel lining maintenance track spraying device includes a vehicle body. A liquid storage tank is fixedly connected to the upper end face of the vehicle body. An arc-shaped plate is fixedly connected to the upper end face of the liquid storage tank. An arc-shaped rack is fixedly connected to the outer wall of the arc-shaped plate. A movable plate is provided on the side of the arc-shaped plate away from the arc-shaped rack. Four guide wheels are rotatably connected to the movable plate and slidably connected to the arc-shaped plate. A first motor is fixedly connected to the movable plate. The drive end of the first motor passes through the arc-shaped plate and is fixedly connected to a gear that meshes with the arc-shaped rack. Two diverter plates are staggered on the upper side of the movable plate. A set of nozzles is fixedly connected to each of the two diverter plates. The movable plate is provided with an opening and closing structure. The upper end face of the liquid storage tank is provided with a liquid supply structure for supplying liquid to the diverter plates.

[0010] Furthermore, the opening and closing structure includes a mounting frame fixed to the upper surface of the movable plate, a bidirectional screw is rotatably connected inside the mounting frame, a second motor is fixedly connected to one end of the mounting frame, the drive end of the second motor is fixedly connected to the shaft end of the bidirectional screw, and two moving blocks are symmetrically and threadedly connected to the bidirectional screw, and the two moving blocks are respectively fixedly connected to the diverter plate.

[0011] Furthermore, the liquid supply structure includes a water pump fixed on the upper surface of the liquid storage tank. The input end of the water pump is connected to the liquid storage tank through a connecting pipe. The output end of the water pump is fixedly connected to a branch head. Two flexible hoses are installed on the branch head respectively. The top ends of the two flexible hoses are fixedly connected to a connecting pipe. The inner ends of the connecting pipes are respectively connected to the diverter plate.

[0012] Furthermore, a liquid filling pipe is fixedly connected to the upper end face of the liquid storage tank, and a sealing cap is threaded to the top end of the liquid filling pipe. A rectangular opening is provided on one side wall of the liquid storage tank, and a transparent plate is sealed and fixedly connected inside the rectangular opening.

[0013] Furthermore, two limiting blocks are symmetrically and fixedly connected to the side wall of the arc-shaped plate away from the arc-shaped rack.

[0014] Furthermore, a fixing block is fixedly connected to one side wall of the vehicle body, and a hanging ring is fixedly connected to the fixing block.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a track spraying device for tunnel lining curing, which has the following beneficial effects:

[0017] 1. This utility model, through an arc-shaped plate, an arc-shaped rack, a moving plate, a guide wheel, a first motor, gears, a diverter plate, and a nozzle, facilitates automated spraying and curing of tunnel linings, eliminating the need for manual spraying with water pipes, allowing for repeated spraying and curing of tunnel linings, reducing manual labor intensity, and improving the effectiveness of spraying and curing.

[0018] 2. This utility model achieves automated adjustment of the spray curing range through a liquid supply structure, which facilitates effective spray curing of tunnel linings. At the same time, the spraying range can be flexibly adjusted, significantly improving the efficiency of tunnel lining spray curing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the rear structure of this utility model;

[0021] Figure 3This is a side view of the structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the opening and closing structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the bottom structure of this utility model.

[0024] In the diagram: 1. Vehicle body; 2. Liquid storage tank; 3. Arc-shaped plate; 4. Arc-shaped rack; 5. Moving plate; 6. Guide wheel; 7. First motor; 8. Gear; 9. Diverter plate; 10. Nozzle; 11. Opening and closing structure; 1101. Mounting frame; 1102. Bidirectional screw; 1103. Second motor; 1104. Moving block; 12. Liquid supply structure; 1201. Water pump; 1202. Connecting pipe; 1203. Branch head; 1204. Hose; 1205. Connecting pipe; 13. Liquid filling pipe; 14. Transparent plate; 15. Limiting block; 16. Fixing block; 17. Hanging ring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example

[0027] like Figures 1-5 As shown in the figure, an embodiment of the present invention provides a track spraying device for tunnel lining maintenance, comprising a vehicle body 1, a liquid storage tank 2 fixedly connected to the upper end face of the vehicle body 1, an arc-shaped plate 3 fixedly connected to the upper end face of the liquid storage tank 2, an arc-shaped rack 4 fixedly connected to the outer side wall of the arc-shaped plate 3, a movable plate 5 provided on the side of the arc-shaped plate 3 away from the arc-shaped rack 4, four guide wheels 6 rotatably connected to the movable plate 5 and slidably connected to the arc-shaped plate 3, a first motor 7 fixedly connected to the movable plate 5, the driving end of the first motor 7 penetrating the arc-shaped plate 3 and fixedly connected to a gear 8 meshing with the arc-shaped rack 4, and driven by the first motor 7. Gear 8 rotates, and gear 8, in conjunction with arc-shaped rack 4, causes moving plate 5 to move around arc-shaped plate 3, thereby facilitating automated spraying of tunnel lining and repeated spraying of tunnel lining for curing, improving the curing effect, and eliminating the need for manual spraying with water pipes. Two diversion plates 9 are staggered on the upper side of moving plate 5, and a set of nozzles 10 are fixedly connected to each of the two diversion plates 9. The diversion plates 9 and nozzles 10 facilitate the spraying of curing water, improving the efficiency of spraying curing. Moving plate 5 is provided with opening and closing structure 11, and the upper end face of liquid storage tank 2 is provided with liquid supply structure 12 for supplying liquid to diversion plates 9.

[0028] like Figure 1 , Figure 3 and Figure 4 As shown, in some embodiments, the opening and closing structure 11 includes a mounting frame 1101 fixed to the upper surface of the movable plate 5. A bidirectional screw 1102 is rotatably connected inside the mounting frame 1101. A second motor 1103 is fixedly connected to one end of the mounting frame 1101. The drive end of the second motor 1103 is fixedly connected to the shaft end of the bidirectional screw 1102. Two moving blocks 1104 are symmetrically and threadedly connected to the bidirectional screw 1102. The two moving blocks 1104 are respectively fixedly connected to the diverter plate 9. The second motor 1103 drives the bidirectional screw 1102 to rotate. The rotation of the bidirectional screw 1102 can drive the two moving blocks 1104 to move inward or outward simultaneously, which facilitates the adjustment of the spray maintenance range and improves the spray efficiency.

[0029] like Figure 1 and Figure 2 As shown, in some embodiments, the liquid supply structure 12 includes a water pump 1201 fixed to the upper surface of the liquid storage tank 2. The input end of the water pump 1201 is connected to the liquid storage tank 2 through a connecting pipe 1202. The output end of the water pump 1201 is fixedly connected to a branch head 1203. Two hoses 1204 are respectively installed on the branch head 1203. The top ends of the two hoses 1204 are fixedly connected to a connecting pipe 1205. The inner ends of the connecting pipes 1205 are respectively connected to the diversion plate 9. The water pump 1201 can transport water from the liquid storage tank 2 to the branch head 1203, and then through the hoses 1204 to the diversion plate 9, and then sprayed out through the nozzle 10, thereby facilitating the spraying and curing of the tunnel lining.

[0030] like Figure 1 and Figure 3 As shown, in some embodiments, a liquid filling pipe 13 is fixedly connected to the upper end face of the liquid storage tank 2, and a sealing cap is threaded to the top end of the liquid filling pipe 13. A rectangular opening is provided on one side wall of the liquid storage tank 2, and a transparent plate 14 is sealed and fixedly connected inside the rectangular opening. The liquid filling pipe 13 facilitates the addition of conditioning water to the liquid storage tank 2, and the transparent plate 14 facilitates timely viewing of the remaining amount of conditioning water in the liquid storage tank 2, making it convenient to add conditioning water in a timely manner.

[0031] like Figure 2 As shown, in some embodiments, two limiting blocks 15 are symmetrically and fixedly connected on the side wall of the arc plate 3 away from the arc rack 4; the design of the limiting blocks 15 restricts the movement range of the moving plate 5 and prevents the moving plate 5 from coming off during movement.

[0032] like Figure 2As shown, in some embodiments, a fixing block 16 is fixedly connected to one side wall of the vehicle body 1, and a hanging ring 17 is fixedly connected to the fixing block 16; the hanging ring 17 facilitates connection with external traction equipment, thereby enabling the vehicle body 1 to move.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A track spraying device for tunnel lining maintenance, comprising a vehicle body (1), characterized in that: A liquid storage tank (2) is fixedly connected to the upper end face of the vehicle body (1). An arc-shaped plate (3) is fixedly connected to the upper end face of the liquid storage tank (2). An arc-shaped rack (4) is fixedly connected to the outer side wall of the arc-shaped plate (3). A movable plate (5) is provided on the side of the arc-shaped plate (3) away from the arc-shaped rack (4). Four guide wheels (6) are rotatably connected to the movable plate (5) and slidably connected to the arc-shaped plate (3). A first motor is fixedly connected to the movable plate (5). 7) The drive end of the first motor (7) passes through the arc plate (3) and is fixedly connected to a gear (8) that meshes with the arc rack (4). Two diverter plates (9) are staggered on the upper side of the moving plate (5). A set of nozzles (10) is fixedly connected to each of the two diverter plates (9). The moving plate (5) is provided with an opening and closing structure (11). The upper end face of the liquid storage tank (2) is provided with a liquid supply structure (12) for supplying liquid to the diverter plates (9).

2. The track spraying device for tunnel lining curing according to claim 1, characterized in that: The opening and closing structure (11) includes a mounting frame (1101) fixed on the upper surface of the movable plate (5). A bidirectional screw (1102) is rotatably connected inside the mounting frame (1101). A second motor (1103) is fixedly connected to one end of the mounting frame (1101). The driving end of the second motor (1103) is fixedly connected to the shaft end of the bidirectional screw (1102). Two moving blocks (1104) are symmetrically and threadedly connected on the bidirectional screw (1102). The two moving blocks (1104) are respectively fixedly connected to the diverter plate (9).

3. The track spraying device for tunnel lining curing according to claim 1, characterized in that: The liquid supply structure (12) includes a water pump (1201) fixed on the upper surface of the liquid storage tank (2). The input end of the water pump (1201) is connected to the liquid storage tank (2) through a connecting pipe (1202). The output end of the water pump (1201) is fixedly connected to a branch head (1203). Two hoses (1204) are respectively installed on the branch head (1203). The top ends of the two hoses (1204) are fixedly connected to a connecting pipe (1205). The inner ends of the connecting pipes (1205) are respectively connected to the diverter plate (9).

4. The track spraying device for tunnel lining curing according to claim 1, characterized in that: The upper end face of the liquid storage tank (2) is fixedly connected to a liquid filling pipe (13), and the top end of the liquid filling pipe (13) is threadedly connected to a sealing cap. A rectangular opening is provided on one side wall of the liquid storage tank (2), and a transparent plate (14) is fixedly connected inside the rectangular opening.

5. The track spraying device for tunnel lining curing according to claim 1, characterized in that: Two limiting blocks (15) are symmetrically and fixedly connected on the side wall of the arc plate (3) away from the arc rack (4).

6. The track spraying device for tunnel lining curing according to claim 1, characterized in that: A fixing block (16) is fixedly connected to one side wall of the vehicle body (1), and a hanging ring (17) is fixedly connected to the fixing block (16).