Waste residue separation device with anti-blocking function

By employing a spiral ring and retractable horizontal plate structure in the waste residue separation device, combined with motor drive and spring assistance, the clogging problem of the waste residue separation device was solved, achieving continuous discharge of waste residue and stable operation of the equipment.

CN223548017UActive Publication Date: 2025-11-14JILIN TECH COLLEGE OF ELECTRONICS INFORMATION
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Patent Information

Application Number
CN202423194727.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Existing waste slag separation devices in steel metallurgy processes are prone to clogging, leading to extended production cycles and difficulty in cleaning, thus affecting equipment stability.

Method used

A design was created with an inner cylinder featuring a spiral ring and a retractable horizontal plate structure. Combined with motor drive and spring assistance, this design enables continuous discharge and automatic cleaning of waste residue, preventing blockages.

Benefits of technology

It effectively prevents blockages, ensures continuous equipment operation, improves production efficiency and equipment stability, and simplifies the waste residue cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste residue separating device with an anti-blocking function, which relates to the technical field of ferrous metallurgy and comprises a separating mechanism, an auxiliary mechanism is arranged on the bottom side of the separating mechanism, the separating mechanism comprises an outer cylinder, an inner cylinder is arranged on the inner surface of the outer cylinder, and the inner surface of the outer cylinder is rotatably connected with the outer side of the inner cylinder. The motor is started to enable the second gear and the first gear to be meshed in a transmission mode, then the inner barrel rotates, due to the fact that the spiral ring is designed on the inner surface of the inner barrel, materials can gradually enter the other half of the inner barrel under the action of the spiral ring, waste residues can be discharged through the discharging hole, and after the discharging hole is used for a period of time, the waste residues can be discharged through the discharging hole. According to the waste residue removal device, waste residues can be left on the inner side, so that the telescopic rod stretches and retracts back and forth, the transverse plate vertically ascends and descends, the obstacle removal rod is designed on the bottom side of the transverse plate, the obstacle removal rod can enter the discharging hole under the movement condition, the waste residues on the inner side are removed, and the blocking phenomenon is prevented.
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Description

Technical Field

[0001] This utility model relates to the field of iron and steel metallurgy technology, and in particular to a waste residue separation device with anti-clogging function. Background Technology

[0002] Iron and steel metallurgy is an important branch of metallurgy, originating in the early 20th century. It is an engineering and technical science that primarily studies the engineering technologies for the development and utilization of iron ore and its composite mineral resources. Its core lies in understanding and mastering the various reactions and phenomena in the iron and steel production process. This field involves in-depth research into the thermodynamics, kinetics, and materials science aspects of iron and steel production.

[0003] In existing technologies, waste slag needs to be discharged during the steel metallurgical process. However, due to structural defects, the discharge process can only be carried out in batches. After each waste slag discharge, it is necessary to wait for the material to be processed before starting the next round of production, which prolongs the entire production cycle. Secondly, after a period of separation, there may be residual waste slag in the separation holes. Since there are many separation holes, it is difficult to clean the inside without special tools, which can easily lead to blockage after subsequent separation. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a waste residue separation device with anti-clogging function.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a waste residue separation device with anti-clogging function, comprising: a separation mechanism, an auxiliary mechanism provided on the bottom side of the separation mechanism, the separation mechanism including an outer cylinder, an inner cylinder provided on the inner surface of the outer cylinder, the inner surface of the outer cylinder being rotatably connected to the outer side of the inner cylinder, a spiral ring provided on the inner surface of the inner cylinder, the inner surface of the inner cylinder being fixedly connected to the outer side of the spiral ring, a discharge hole provided on the inner wall of the inner cylinder, and a horizontal plate provided on the top side of the outer cylinder, the top side of the outer cylinder being through and fitted to one end of the bottom side of the horizontal plate.

[0006] In a preferred embodiment, the auxiliary mechanism includes a base, a collection box is provided on the top side of the base, the bottom side of the base contacts the bottom side of the collection box, the accommodating space of the collection box corresponds to the discharge hole, and one end of the base is fixedly connected to the bottom side of the outer cylinder.

[0007] In a preferred embodiment, one end of the inner cylinder is provided with a gear one, and one end of the inner cylinder is fixedly connected to the center end of the gear one. A gear two is provided on the outside of the gear one, and the outside of the gear one and the outside of the gear two are engaged in a transmission connection.

[0008] In a preferred embodiment, a motor is provided at the center end of the second gear, the center end of the second gear is fixedly connected to the output end of the motor, and one side of the motor is fixedly connected to one side of the outer cylinder.

[0009] In a preferred embodiment, a semicircular plate is provided on one side of the horizontal plate, and one side of the horizontal plate is fixedly connected to one end of the semicircular plate. A hollow plate is provided at the other end of the semicircular plate, and the other end of the semicircular plate is fixedly connected to the top of the hollow plate.

[0010] In a preferred embodiment, an extrusion block is provided at one inner end of the hollow plate, and the inner end of the hollow plate slides in contact with one side of the extrusion block. A telescopic rod is provided at one end of the extrusion block, and one end of the extrusion block is fixedly connected to one end of the telescopic rod. The other end of the telescopic rod is fixedly connected to one side of the outer cylinder.

[0011] In a preferred embodiment, a fixing plate is provided on one side of the outer cylinder, and one side of the outer cylinder is fixedly connected to one end of the fixing plate. A sub-rod is provided on the inner wall of the fixing plate, and one end of the sub-rod is fixedly connected through the inner wall of the fixing plate. An electric furnace is provided on the top side of the outer cylinder, and the top side of the outer cylinder is fixedly connected to the bottom end of the electric furnace.

[0012] In a preferred embodiment, a spring is provided on the inner surface of the sub-rod, the inner surface of the sub-rod is fixedly connected to the bottom end of the spring, and the top end of the spring is fixedly connected to one end of the bottom side of the hollow plate.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. Start the motor to make gear two mesh with gear one, which will cause the inner cylinder to rotate. Since there is a spiral ring designed on the inner surface of the inner cylinder, the material will gradually come to the other half of the inner cylinder under the action of the spiral ring. Then the waste will be discharged through the discharge hole. After a period of time, there may be waste residue stuck inside the discharge hole. Therefore, by extending and retracting the telescopic rod, the horizontal plate will move vertically up and down. The bottom side of the horizontal plate is designed with a barrier rod. When the barrier rod moves, it will enter the discharge hole to clean the waste residue inside and prevent blockage.

[0015] 2. The base support installed on the bottom side of the outer cylinder provides a solid support for the entire device, ensuring that the entire system will not tilt or become unstable during operation, which helps to improve the overall stability of the equipment. In addition, the base support is designed with a collection box, the capacity of which corresponds to the discharge hole, so as to ensure that the waste residue is effectively collected. Attached Figure Description

[0016] Figure 1This is a schematic diagram of a waste residue separation device with anti-clogging function provided by this utility model.

[0017] Figure 2 This is a side view of the separation mechanism component of a waste residue separation device with anti-clogging function provided by this utility model.

[0018] Figure 3 This utility model provides a schematic diagram of the disassembled structure of the separation mechanism components of a waste residue separation device with anti-clogging function.

[0019] Figure 4 This is an enlarged structural diagram of the separation mechanism component of a waste residue separation device with anti-clogging function provided by this utility model.

[0020] Legend:

[0021] 1. Separation mechanism; 11. Outer cylinder; 12. Inner cylinder; 13. Spiral ring; 14. Discharge hole; 15. Gear 1; 16. Gear 2; 17. Motor; 18. Horizontal plate; 19. Semi-circular plate; 110. Hollow plate; 111. Extrusion block; 112. Telescopic rod; 113. Sub-rod; 114. Spring; 115. Fixing plate; 116. Electric furnace;

[0022] 2. Auxiliary mechanism; 21. Base support; 22. Collection box. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0024] like Figures 1-4As shown, this utility model provides a technical solution: a waste residue separation device with anti-clogging function, comprising: a separation mechanism 1, an auxiliary mechanism 2 provided on the bottom side of the separation mechanism 1, the separation mechanism 1 including an outer cylinder 11, an inner cylinder 12 provided on the inner surface of the outer cylinder 11, the inner surface of the outer cylinder 11 being rotatably connected to the outer side of the inner cylinder 12, a spiral ring 13 provided on the inner surface of the inner cylinder 12, the inner surface of the inner cylinder 12 being fixedly connected to the outer side of the spiral ring 13, a discharge hole 14 opened on the inner wall of the inner cylinder 12, and a horizontal plate 18 provided on the top side of the outer cylinder 11. The top side of cylinder 11 is fitted through and fits into one end of the bottom side of horizontal plate 18. One end of inner cylinder 12 is provided with gear 15, which is fixedly connected to the center end of gear 15. A second gear 16 is provided on the outer side of gear 15, and the outer sides of gear 15 and 16 are meshed together. A motor 17 is provided at the center end of gear 16, which is fixedly connected to the output end of motor 17. One side of motor 17 is fixedly connected to one side of outer cylinder 11. A semi-circular plate 19 is provided on one side of horizontal plate 18. One side of the outer cylinder 11 is fixedly connected to one end of the semicircular plate 19. A hollow plate 110 is provided at the other end of the semicircular plate 19. The other end of the semicircular plate 19 is fixedly connected to the top of the hollow plate 110. A pressing block 111 is provided at one end of the inner side of the hollow plate 110. The inner side of the hollow plate 110 slides in contact with one side of the pressing block 111. A telescopic rod 112 is provided at one end of the pressing block 111. One end of the pressing block 111 is fixedly connected to one end of the telescopic rod 112. The other end of the telescopic rod 112 is fixedly connected to one side of the outer cylinder 11. A fixing plate 115 is provided on one side, and one side of the outer cylinder 11 is fixedly connected to one end of the fixing plate 115. A sub-rod 113 is provided on the inner wall of the fixing plate 115, and the inner wall of the fixing plate 115 is fixedly connected to one end of the sub-rod 113. An electric furnace 116 is provided on the top side of the outer cylinder 11, and the top side of the outer cylinder 11 is fixedly connected to the bottom end of the electric furnace 116. A spring 114 is provided on the inner surface of the sub-rod 113, and the inner surface of the sub-rod 113 is fixedly connected to the bottom end of the spring 114. The top end of the spring 114 is fixedly connected to one end of the bottom side of the hollow plate 110.

[0025] In this embodiment, when the waste residue separation device with anti-clogging function is in use, the material is discharged into the outer cylinder 11 through the electric furnace 116. Since an inner cylinder 12 is installed inside the outer cylinder 11, and a discharge hole 14 is opened in the other half of the inner cylinder 12, starting the motor 17 causes the gear 16 and gear 15 to mesh, thereby causing the inner cylinder 12 to rotate. Since a spiral ring 13 is designed on the inner surface of the inner cylinder 12, the material will gradually come to the other half of the inner cylinder 12 under the action of the spiral ring 13, and then the waste residue will be discharged through the discharge hole 14. Useful items will continue to be discharged from the port of the inner cylinder 12 under the action of the spiral ring 13. After a period of time, there may be residual waste residue inside the discharge hole 14. Therefore, by extending and retracting the telescopic rod 112, the extrusion block 111 reciprocates, which in turn drives the horizontal plate 18 to move vertically up and down through the semi-circular block. The bottom side of the horizontal plate 18 is designed with a barrier rod. When the barrier rod moves, it will enter the discharge hole 14 to clean the waste residue inside, prevent blockage, and ensure the continuous operation of the equipment.

[0026] Secondly, the spring 114 installed inside the sub-rod 113 can lift the semi-circular plate 19 when the hollow plate 110 is not subjected to external force, and at the same time allow the obstruction rod on the bottom side of the horizontal plate 18 to disengage from the discharge hole 14. Thus, during reciprocating motion, this method can effectively achieve the cleaning and smooth discharge of waste residue, and will not cause the system to work stably due to blockage. Example

[0027] like Figures 1-2 As shown, the auxiliary mechanism 2 includes a base 21, a collection box 22 is provided on the top side of the base 21, the bottom side of the base 21 contacts the bottom side of the collection box 22, the accommodating space of the collection box 22 corresponds to the discharge hole 14, and one end of the base 21 is fixedly connected to the bottom side of the outer cylinder 11.

[0028] In this embodiment, the base support 21 installed on the bottom side of the outer cylinder 11 provides a solid support for the entire device, ensuring that the entire system will not tilt or become unstable during operation, which helps to improve the overall stability of the equipment. The base support 21 is designed with a collection box 22, and the accommodating space of the collection box 22 corresponds to the discharge hole 14, which ensures that the waste residue is effectively collected. However, when processing the waste residue, the collection box 22 is pulled outward to detach from the base support 21, thereby processing the waste residue inside.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A waste residue separation device with anti-clogging function, characterized in that, include: A separation mechanism (1) is provided with an auxiliary mechanism (2) on its bottom side. The separation mechanism (1) includes an outer cylinder (11). An inner cylinder (12) is provided on the inner surface of the outer cylinder (11). The inner surface of the outer cylinder (11) is rotatably connected to the outer side of the inner cylinder (12). A spiral ring (13) is provided on the inner surface of the inner cylinder (12). The inner surface of the inner cylinder (12) is fixedly connected to the outer side of the spiral ring (13). A discharge hole (14) is opened on the inner wall of the inner cylinder (12). A horizontal plate (18) is provided on the top side of the outer cylinder (11). The top side of the outer cylinder (11) and the bottom side of the horizontal plate (18) are connected through and fitted together.

2. The waste residue separation device with anti-clogging function according to claim 1, characterized in that: The auxiliary mechanism (2) includes a base (21), a collection box (22) is provided on the top side of the base (21), the bottom side of the base (21) is in contact with the bottom side of the collection box (22), the accommodating space of the collection box (22) corresponds to the discharge hole (14), and one end of the base (21) is fixedly connected to the bottom side of the outer cylinder (11).

3. The waste residue separation device with anti-clogging function according to claim 1, characterized in that: One end of the inner cylinder (12) is provided with a gear one (15), and one end of the inner cylinder (12) is fixedly connected to the center end of the gear one (15). A gear two (16) is provided on the outside of the gear one (15), and the outside of the gear one (15) is connected to the outside of the gear two (16) in a transmission meshing connection.

4. A waste residue separation device with anti-clogging function according to claim 3, characterized in that: A motor (17) is provided at the center end of the gear two (16). The center end of the gear two (16) is fixedly connected to the output end of the motor (17). One side of the motor (17) is fixedly connected to one side of the outer cylinder (11).

5. A waste residue separation device with anti-clogging function according to claim 1, characterized in that: A semicircular plate (19) is provided on one side of the horizontal plate (18), and one side of the horizontal plate (18) is fixedly connected to one end of the semicircular plate (19). A hollow plate (110) is provided at the other end of the semicircular plate (19), and the other end of the semicircular plate (19) is fixedly connected to the top of the hollow plate (110).

6. A waste residue separation device with anti-clogging function according to claim 5, characterized in that: An extrusion block (111) is provided at one end of the inner side of the hollow plate (110). The inner end of the hollow plate (110) is slidably in contact with one side of the extrusion block (111). A telescopic rod (112) is provided at one end of the extrusion block (111). One end of the extrusion block (111) is fixedly connected to one end of the telescopic rod (112). The other end of the telescopic rod (112) is fixedly connected to one side of the outer cylinder (11).

7. A waste residue separation device with anti-clogging function according to claim 1, characterized in that: A fixing plate (115) is provided on one side of the outer cylinder (11), and one side of the outer cylinder (11) is fixedly connected to one end of the fixing plate (115). A sub-rod (113) is provided on the inner wall of the fixing plate (115), and the inner wall of the fixing plate (115) is fixedly connected to one end of the sub-rod (113). An electric furnace (116) is provided on the top side of the outer cylinder (11), and the top side of the outer cylinder (11) is fixedly connected to the bottom end of the electric furnace (116).

8. A waste residue separation device with anti-clogging function according to claim 7, characterized in that: A spring (114) is provided on the inner surface of the sub-rod (113). The inner surface of the sub-rod (113) is fixedly connected to the bottom end of the spring (114). The top end of the spring (114) is fixedly connected to one end of the bottom side of the hollow plate (110).