Annealing device for steel wire rope machining
By combining an annealing furnace with clamping components and a geared motor, efficient and safe annealing of wire ropes has been achieved, solving the problems of high cost and deformation in existing technologies and improving the production efficiency of wire ropes.
Patent Information
- Application Number
- CN202423165517.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-22
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-22
AI Technical Summary
The annealing process in existing wire rope processing is costly and can easily lead to overall deformation, affecting production efficiency.
The steel wire rope section is heated and annealed using an annealing furnace combined with a clamping assembly. It is clamped and fixed using a threaded rod and a movable clamping block. The geared motor drives the main gear to rotate, so that the steel wire rope rotates slowly in the annealing furnace, which improves the annealing effect and enhances the fixation.
Simplify operation, improve annealing effect, enhance stability and safety, reduce production costs, and prevent wire rope deformation.
Smart Images

Figure CN223548029U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire rope processing equipment, and more specifically, to an annealing device for wire rope processing. Background Technology
[0002] Steel wire rope is an important industrial material, consisting of a helical bundle of steel wires twisted together according to certain rules, with steel wires meeting mechanical properties and geometric dimensions as required. It is mainly composed of steel wires, a rope core, and lubricating grease, and has the characteristics of high strength, light weight, stable operation, and resistance to sudden breakage. It is widely used in various fields.
[0003] During use, steel wire ropes are prone to cracking and fatigue fracture due to tension and bending forces. The main purpose of annealing is to change the crystal structure of the steel wire rope material by heating and controlling the cooling process, refining the grains, enhancing intergranular slip, thereby improving the plasticity and toughness of the steel wire rope, enhancing its corrosion resistance, and ultimately extending its service life.
[0004] Existing wire ropes require annealing during processing. However, common annealing methods typically involve annealing the entire wire rope, which is costly and can easily cause overall deformation, affecting production efficiency. Utility Model Content
[0005] 1. Technical problems to be solved
[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide an annealing device for steel wire rope processing. The device heats and anneals the steel wire rope section in an annealing furnace. A threaded rod drives a movable clamping block to move downwards, which, in conjunction with a matching frame, clamps and fixes the steel wire rope section. A reduction motor drives the main gear to rotate, causing the steel wire rope section to rotate slowly inside the annealing furnace, thus improving the annealing effect and the fixing effect. The device is simple and convenient to operate, safer, and easier to use.
[0007] 2. Technical Solution
[0008] To solve the above problems, the present invention adopts the following technical solution:
[0009] An annealing device for steel wire rope processing includes: a base frame, on the top surface of which an annealing furnace is mounted, and two guide rails are fixedly connected to the top surface of the base frame; and a clamping assembly, which includes: a clamping frame, a rotating groove, a receiving groove, an inner rotating ring, and a main gear. The clamping frame is slidably sleeved between the outer walls of the two guide rails. The rotating groove is formed on one side of the outer wall of the clamping frame, and the receiving groove is formed on one side of the outer wall of the clamping frame, with the receiving groove and the rotating groove cooperating. The inner rotating ring is slidably disposed on the inner wall of the rotating groove, and the main gear is fixedly connected to one side of the outer wall of the inner rotating ring.
[0010] As a preferred embodiment of this utility model, the clamping assembly further includes: a mating groove, two mating brackets, two guide rods, a threaded rod, and a movable clamping block. The mating groove is formed on one side of the outer wall of the main gear and extends to one side of the outer wall of the inner rotating ring. The two mating brackets are fixedly connected to one side of the outer wall of the main gear. The two guide rods are fixedly connected between the outer walls of the two mating brackets. The movable clamping block is movably sleeved between the outer walls of the two guide rods. The threaded rod is rotatably connected to the top surface of the movable clamping block.
[0011] As a preferred embodiment of this utility model, the outer wall of the inner rotating ring is provided with a locking groove, and a limiting ring is detachably connected to one side of the outer wall of the clamping frame, and the limiting ring and the locking groove are slidably engaged.
[0012] In a preferred embodiment of this utility model, a threaded hole is provided on the top surface of one of the mating frames, and the threaded hole mates with a threaded rod.
[0013] As a preferred embodiment of this utility model, a motor frame is detachably connected to one side of the outer wall of the clamping frame, and a geared motor is installed on one side of the outer wall of the motor frame.
[0014] As a preferred embodiment of this utility model, the output end of the geared motor is fixedly connected to a secondary gear, which meshes with the primary gear.
[0015] 3. Beneficial effects
[0016] Compared with the prior art, this utility model provides an annealing device for steel wire rope processing, which has the following beneficial effects:
[0017] This annealing device for steel wire rope processing heats and anneals the steel wire rope section in an annealing furnace. The threaded rod drives the movable clamping block to move down and cooperate with the mating frame to clamp and fix the steel wire rope section. The reduction motor drives the main gear to rotate, causing the steel wire rope section to rotate slowly in the annealing furnace, which improves the annealing effect and the fixing effect. It is simple and convenient to operate, safer, and easy to use. Attached Figure Description
[0018] Figure 1 This is a perspective view of the present utility model;
[0019] Figure 2 This is a rear-view perspective view of the present invention;
[0020] Figure 3 This is a partial perspective view of the clamping component of this utility model.
[0021] Explanation of the labels in the diagram:
[0022] 1. Base frame; 2. Annealing furnace; 3. Guide rail; 4. Clamping frame; 5. Rotating groove; 6. Receiving groove; 7. Restricting ring; 8. Inner rotating ring; 9. Main gear; 10. Mating groove; 11. Mating frame; 12. Guide rod; 13. Threaded rod; 14. Movable clamping block; 15. Motor frame; 16. Gear motor; 17. Secondary gear. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] Example:
[0025] Please see Figure 1-3 An annealing device for steel wire rope processing includes: a base frame 1, an annealing furnace 2 mounted on the top surface of the base frame 1, and two guide rails 3 fixedly connected to the top surface of the base frame 1; and a clamping assembly, which includes: a clamping frame 4, a rotating groove 5, a receiving groove 6, an inner rotating ring 8, and a main gear 9. The clamping frame 4 is slidably sleeved between the outer walls of the two guide rails 3. The rotating groove 5 is opened on one side of the outer wall of the clamping frame 4, and the receiving groove 6 is opened on one side of the outer wall of the clamping frame 4, and the receiving groove 6 and the rotating groove 5 cooperate. The inner rotating ring 8 is slidably disposed on the inner wall of the rotating groove 5, and the main gear 9 is fixedly connected to one side of the outer wall of the inner rotating ring 8.
[0026] In a specific embodiment of this utility model, the wire rope section is heated and annealed in an annealing furnace 2. Before heating, the wire rope section is passed through the clamping frame 4, and the threaded rod 13 is manually rotated. At this time, the threaded rod 13 moves down, causing the movable clamping block 14 to move down and cooperate with the mating frame 11 at the bottom to clamp and fix the wire rope section. The reduction motor 16 is started, and the reduction motor 16 drives the main gear 9 to rotate through the secondary gear 17, causing the wire rope section to rotate slowly in the annealing furnace 2, which improves the annealing effect and the fixing effect. The operation is simple and convenient, the safety is higher, and it is easy to use.
[0027] Specifically, the clamping assembly also includes: a mating groove 10, two mating brackets 11, two guide rods 12, a threaded rod 13, and a movable clamping block 14. The mating groove 10 is opened on one side of the outer wall of the main gear 9 and extends to one side of the outer wall of the inner rotating ring 8. The two mating brackets 11 are fixedly connected to one side of the outer wall of the main gear 9. The two guide rods 12 are fixedly connected between the outer walls of the two mating brackets 11. The movable clamping block 14 is movably sleeved between the outer walls of the two guide rods 12. The threaded rod 13 is rotatably connected to the top surface of the movable clamping block 14.
[0028] In this embodiment, the mating groove 10 prevents the wire rope knots and structural components from colliding and contacting, the guide rod 12 restricts the movement path of the movable clamping block 14, and the rotating threaded rod 13 drives the movable clamping block 14 to move up and down.
[0029] Specifically, the outer wall of the inner rotating ring 8 is provided with a locking groove, and a limiting ring 7 is detachably connected to one side of the outer wall of the clamping frame 4. The limiting ring 7 and the locking groove are in sliding engagement.
[0030] In this embodiment, the inner rotating ring 8 is prevented from falling off by the engagement groove and the limiting ring 7.
[0031] Specifically, one of the mating brackets 11 has a threaded hole on its top surface, which mates with the threaded rod 13.
[0032] In this embodiment, the threaded rod 13 is fitted with a threaded hole, so that when the threaded rod 13 is rotated, the threaded rod 13 will move up and down, thereby avoiding contact and collision between the threaded rod 13 and the secondary gear 17 and the reduction motor 16.
[0033] Specifically, a motor frame 15 is detachably connected to one outer wall of the clamping frame 4, and a geared motor 16 is installed on one outer wall of the motor frame 15.
[0034] In this embodiment, a reduction motor 16 is mounted on a motor frame 15. The reduction motor 16 drives the main gear 9 to rotate slowly, thereby heating multiple angles of the wire rope knot.
[0035] Specifically, the output end of the geared motor 16 is fixedly connected to a secondary gear 17, which meshes with the main gear 9.
[0036] In this embodiment, the secondary gear 17 transmits power between the reduction motor 16 and the main gear 9, so that the main gear 9 drives the inner rotating ring 8 and the wire rope joint to rotate slowly.
[0037] Working principle: The wire rope section is heated and annealed in the annealing furnace 2. Before heating, the wire rope section is passed through the clamping frame 4. The threaded rod 13 is manually rotated. At this time, the threaded rod 13 moves down, causing the movable clamping block 14 to move down and cooperate with the mating frame 11 at the bottom to clamp and fix the wire rope section. The reduction motor 16 is started. The reduction motor 16 drives the main gear 9 to rotate through the secondary gear 17, causing the wire rope section to rotate slowly in the annealing furnace 2, which improves the annealing effect and the fixing effect. The operation is simple and convenient, the safety is higher, and it is easy to use.
[0038] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.
[0039] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. An annealing apparatus for steel wire rope processing, characterized in that, include: A base frame (1) is provided, on the top surface of which an annealing furnace (2) is mounted, and two guide rails (3) are fixedly connected to the top surface of the base frame (1). as well as The clamping assembly includes: a clamping frame (4), a rotating groove (5), a receiving groove (6), an inner rotating ring (8), and a main gear (9). The clamping frame (4) is slidably sleeved between the outer walls of two guide rails (3). The rotating groove (5) is opened on one side of the outer wall of the clamping frame (4). The receiving groove (6) is opened on one side of the outer wall of the clamping frame (4), and the receiving groove (6) and the rotating groove (5) cooperate. The inner rotating ring (8) is slidably disposed on the inner wall of the rotating groove (5). The main gear (9) is fixedly connected to one side of the outer wall of the inner rotating ring (8).
2. The annealing apparatus for steel wire rope processing according to claim 1, characterized in that: The clamping assembly further includes: a mating groove (10), two mating brackets (11), two guide rods (12), a threaded rod (13), and a movable clamping block (14). The mating groove (10) is opened on one side of the outer wall of the main gear (9) and extends to one side of the outer wall of the inner rotating ring (8). The two mating brackets (11) are fixedly connected to one side of the outer wall of the main gear (9). The two guide rods (12) are fixedly connected between the outer walls of the two mating brackets (11). The movable clamping block (14) is movably sleeved between the outer walls of the two guide rods (12). The threaded rod (13) is rotatably connected to the top surface of the movable clamping block (14).
3. The annealing device for steel wire rope processing according to claim 2, characterized in that: The outer wall of the inner rotating ring (8) is provided with a locking groove, and a limiting ring (7) is detachably connected to one side of the outer wall of the clamping frame (4). The limiting ring (7) and the locking groove are in sliding fit.
4. The annealing apparatus for steel wire rope processing according to claim 3, characterized in that: One of the fitting brackets (11) has a threaded hole on its top surface, and the threaded hole is fitted with the threaded rod (13).
5. The annealing apparatus for steel wire rope processing according to claim 4, characterized in that: A motor frame (15) is detachably connected to one side of the outer wall of the clamping frame (4), and a geared motor (16) is installed on one side of the outer wall of the motor frame (15).
6. The annealing apparatus for steel wire rope processing according to claim 5, characterized in that: The output end of the geared motor (16) is fixedly connected to a secondary gear (17), which meshes with the main gear (9).