Semi-automatic glue brushing directional assembling machine

Abstract

The utility model discloses a semi-automatic glue brushing directional assembling machine which comprises a base, a curing assembly, a glue brushing assembly, an XYZ moving assembly, a rotating assembly, an X-axis moving assembly, a pneumatic clamping jaw, an auxiliary feeding carrier, a circulation UC carrier, a carrier platform, an X-axis sliding rail and an X-axis moving seat. According to the automatic feeding device, the plane of a magic stick PCB can be leveled during feeding, more than two sets of auxiliary feeding carriers are used alternately, and discharging and discharging can be completed by one person; according to the machine, the manual operation time of a product is shortened, the dispensing operation safety is improved, and the UPH is improved.

Description

Technical Field

[0001] This utility model relates to the field of non-standard automation technology, specifically to a semi-automatic glue-applying directional assembly machine. Background Technology

[0002] Original workflow: The operator manually removes the product magic wand from the tray, visually inspects the product, and uses a dispensing pen to control the amount of glue dispensed by pressing the pen tip. The glue is applied in a 360° circle around a specific recessed area on the product. After applying the glue to the circumference of the magic wand, the effect is visually inspected. Once confirmed, the magic wand is placed into the designated acupoint. The flow UC carrier, with the product's nose cone already secured, is then placed into another designated acupoint. Using a microscope and display screen, lines are marked to align the two acupoints. The elbow clamp is then used to assemble the product. The elbow clamp is used to push the magic wand into the nose cone until the PCB board passes through it. Using a pressure bar under a microscope, the PCB board is pressed against the magic wand's support surface until it is parallel to the surface. The elbow clamp is then used to fully push the magic wand into the nose cone. After assembly, the product is removed and visually inspected under a microscope. The assembled product (magic wand and nose cone) is placed in a curing chamber for glue curing. After 5 seconds of curing, the product is removed and placed on a tray, which is then placed on the conveyor line. One piece is completed.

[0003] Existing technical defects and shortcomings:

[0004] 1. Applying glue to the two concave circumferences of the magic wand manually requires 360-degree rotation, which is inconvenient for manual operation.

[0005] 2. When using a handheld glue dispensing pen, the accuracy of the glue application position is not guaranteed, the amount of glue is difficult to control, the glue is uncontrollable, and various problems such as misalignment, too much or too little glue, and irregular or uneven application are likely to occur.

[0006] 3. Applying glue to two circular surfaces is time-consuming, inefficient, and the glue emits harmful gases, which are detrimental to human health.

[0007] 4. Manually pressing the PCB surface of the magic wand may not be able to flatten the PCB. Using an elbow clamp for pushing and assembling will not guarantee the quality of product assembly.

[0008] 5. The curing process is inconvenient, increasing the number of operations required by employees, and repeated picking and placing during curing can easily lead to fatigue;

[0009] In summary, the existing methods suffer from problems such as low work efficiency, high error rate, poor accuracy, low quality, fatigue, and health risks.

[0010] Therefore, it is of great significance to provide a semi-automatic glue-applying and orienting assembly machine to solve the problems existing in the current technology. Utility Model Content

[0011] In view of this, the purpose of this application is to provide a semi-automatic glue-applying orientation assembly machine to solve the problems of low work efficiency, easy error, poor precision, low quality, easy fatigue, and harm to health in the existing method.

[0012] To achieve the above objectives, this utility model provides the following technical solution:

[0013] A semi-automatic glue-applying directional assembly machine includes a base, a curing component, a glue-applying component, an XYZ moving component, a rotating component, an X-axis moving component, a pneumatic gripper, an auxiliary feeding carrier, a flow UC carrier, a carrier platform, an X-axis slide rail, and an X-axis moving seat;

[0014] The auxiliary loading carrier includes an upper cover, a lifting column, a spring, a positioning pin, a loading seat, a buckle, and a clamping block;

[0015] The upper cover is slidably connected to the feeding seat via a lifting column. The spring is sleeved on the surface of the lifting column. The buckle is installed on both sides of the feeding seat. The upper cover has slots on both sides. The slots are engaged with the top of the buckle. The pressing block is fixedly connected to the bottom of the upper cover. The feeding seat has a positioning cavity in the middle. The pressing block and the positioning cavity are compatible. A torsion spring is provided at the hinge of the buckle and the feeding seat. The positioning pin is installed on the front of the feeding seat.

[0016] The X-axis slide rail, curing component, and XYZ moving component are all mounted on the top of the base. The glue application component is mounted on the movable end of the XYZ moving component. The X-axis moving seat and the carrier platform are slidably mounted above the X-axis slide rail. The rotating component is mounted above the X-axis moving seat. The pneumatic gripper is mounted on the output end of the rotating component. The flow UC carrier is mounted above the carrier platform.

[0017] Preferably, the pneumatic gripper has a positioning pin hole on its side, and the positioning pin hole is adapted to the positioning pin rod.

[0018] Preferably, the number of auxiliary loading carriers is at least two.

[0019] Preferably, the circulating UC carrier includes a clamping arm, a hinge seat, a clamping base, and a fixed base. One end of the clamping arm is hinged to the hinge seat. A torsion spring is installed at the hinge point between the clamping arm and the hinge seat. The clamping base is fixedly connected to the fixed base, and the clamping base is located below the clamping arm.

[0020] Preferably, the X-axis moving assembly is installed below the base. The X-axis moving assembly includes an X-axis drive motor, an X-axis lead screw, and an X-axis moving block. The X-axis lead screw is installed at the output end of the X-axis drive motor. The X-axis moving block is threadedly connected to the X-axis lead screw. A sliding groove is provided on the surface of the base. The X-axis moving block is slidably connected to the sliding groove. The X-axis moving block is fixedly connected to the X-axis moving seat.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This utility model facilitates material loading by setting up an auxiliary loading carrier. In use, the manual presses the buckles on both sides of the auxiliary loading carrier, and the top cover automatically pops open under the action of the spring. Then, it is placed into the positioning cavity. Subsequently, the manual presses down the top cover, and the buckles on both sides automatically engage with the slots. The clamping block presses the product to ensure that the PCB plane of the magic wand is in contact with the support surface and that the magic wand is facing upward. Then, the positioning pin is connected to the positioning pin hole of the pneumatic gripper. The manual presses the buckles on both sides of the auxiliary loading carrier to unlock the auxiliary loading carrier's fixation of the magic wand. The pneumatic gripper fixes the magic wand, realizing the transfer and fixation of the magic wand. The magic wand loading is completed. This utility model can level the PCB plane of the magic wand during loading. There are two or more sets of auxiliary loading carriers, which can be used in rotation. One person can complete the loading and unloading.

[0023] 2. After the magic wand is loaded, the clamping arm on the UC carrier is opened, and the product nose cone is placed into the clamping seat. Then, the clamping arm is manually pushed to fix the product nose cone. Subsequently, the XYZ moving component drives the glue application component to apply glue to the magic wand. The rotating component drives the pneumatic gripper to rotate the magic wand 360°, completing the 360° rotation glue application. After the glue is applied, the rotating component moves the magic wand so that the solder joint plane faces upward. The X-axis moving component moves the magic wand towards the product nose cone, thereby assembling the magic wand and the product nose cone. After assembly, the curing component turns on the strong light flashlight to cure the glue. After curing, the pneumatic gripper releases its grip on the magic wand. Then, the product is taken out of the UC carrier and flows into the next station. This machine reduces the time of manual operation, increases the safety of glue application, and improves UPH.

[0024] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the preferred embodiments of this application are described in detail below with reference to the accompanying drawings.

[0025] The above and other objects, advantages and features of this application will become more apparent to those skilled in the art from the following detailed description of specific embodiments in conjunction with the accompanying drawings. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. In all drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] Figure 2 This is a structural diagram of the auxiliary feeding carrier in this utility model;

[0029] Figure 3 This is a structural diagram of the circulating UC carrier in this utility model;

[0030] Figure 4 This is a structural diagram of the pneumatic gripper in this utility model;

[0031] Figure 5 This is a structural diagram of the X-axis moving component in this utility model.

[0032] In the diagram: 1. Base; 2. Curing component; 3. Adhesive application component; 4. XYZ moving component; 5. Rotating component; 6. X-axis moving component; 7. Starting gripper; 8. Auxiliary loading carrier; 9. Circulation UC carrier; 10. Carrier platform; 11. X-axis slide rail; 12. X-axis moving seat; 81. Top cover; 82. Lifting column; 83. Spring; 84. Positioning pin; 85. Loading seat; 86. Buckle; 87. Clamping block; 88. Slot; 89. Positioning cavity; 71. Positioning pin hole; 91. Clamping arm; 92. Torsion spring; 93. Hinge seat; 94. Clamping seat; 95. Fixed seat; 61. X-axis drive motor; 62. X-axis lead screw; 63. X-axis moving block. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. In the following description, specific details such as specific configurations and components are provided merely to help fully understand the embodiments of this application. Therefore, those skilled in the art should understand that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this application. In addition, for clarity and brevity, descriptions of known functions and structures are omitted in the embodiments.

[0034] Furthermore, reference numerals and / or letters may be repeated in different examples within this application. Such repetition is for the purpose of simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or settings discussed.

[0035] In this article, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another type of relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.

[0036] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion.

[0037] Please see Figure 1-5 This utility model provides a technical solution for a semi-automatic glue-applying directional assembly machine: including a base 1, a curing component 2, a glue-applying component 3, an XYZ moving component 4, a rotating component 5, an X-axis moving component 6, a pneumatic gripper 7, an auxiliary feeding carrier 8, a flow UC carrier 9, a carrier platform 10, an X-axis slide rail 11, and an X-axis moving seat 12.

[0038] The auxiliary loading carrier 8 includes an upper cover 81, a lifting column 82, a spring 83, a positioning pin 84, a loading seat 85, a buckle 86, and a clamping block 87;

[0039] The upper cover 81 is slidably connected to the feeding seat 85 via the lifting column 82. The spring 83 is sleeved on the surface of the lifting column 82. The buckle 86 is installed on both sides of the feeding seat 85. The upper cover 81 has a slot 88 on both sides. The slot 88 is engaged with the top of the buckle 86. The pressing block 87 is fixedly connected to the bottom of the upper cover 81. The feeding seat 85 has a positioning cavity 89 in the middle. The pressing block 87 and the positioning cavity 89 are compatible. A torsion spring is provided at the hinge of the buckle 86 and the feeding seat 85. The positioning pin 84 is installed on the front of the feeding seat 85.

[0040] The X-axis slide rail 11, curing component 2, and XYZ moving component 4 are all mounted on the top of the base 1. The glue application component 3 is mounted on the movable end of the XYZ moving component 4. The X-axis moving seat 12 and the carrier platform 10 are both slidably mounted above the X-axis slide rail 11. The rotating component 5 is mounted above the X-axis moving seat 12. The pneumatic gripper 7 is mounted on the output end of the rotating component 5. The flow UC carrier 9 is mounted above the carrier platform 10. The curing component 2 includes a high-intensity flashlight, and the irradiation direction of the curing component 2 is towards the flow UC carrier 9.

[0041] The pneumatic gripper 7 has a positioning pin hole 71 on its side, which is adapted to the positioning pin rod 84.

[0042] The number of auxiliary loading vehicles 8 is at least two.

[0043] The distribution UC carrier 9 includes a clamping arm 91, a hinge seat 93, a clamping seat 94, and a fixing seat 95. One end of the clamping arm 91 is hinged to the hinge seat 93. A torsion spring 92 is installed at the hinge point between the clamping arm 91 and the hinge seat 93. The clamping seat 94 is fixedly connected to the fixing seat 95. The clamping seat 94 is located below the clamping arm 91. The clamping arm 91 on the distribution UC carrier 9 is opened, and the product nose cone is placed into the clamping seat 94. Then, the clamping arm 91 is manually pushed to fix the product nose cone.

[0044] The X-axis moving assembly 6 is installed below the base 1. The X-axis moving assembly 6 includes an X-axis drive motor 61, an X-axis lead screw 62, and an X-axis moving block 63. The X-axis lead screw 62 is installed at the output end of the X-axis drive motor 61. The X-axis moving block 63 is threadedly connected to the X-axis lead screw 62. A sliding groove is provided on the surface of the base 1. The X-axis moving block 63 is slidably connected to the sliding groove. The X-axis moving block 63 is fixedly connected to the X-axis moving seat 12.

[0045] In practical use, the manual presses the buckles 86 on both sides of the auxiliary feeding carrier 8, and the top cover 81 automatically pops open under the action of the spring 83. Then, it is placed into the positioning cavity 89. Subsequently, the manual presses down the top cover 81, and the buckles 86 on both sides automatically engage with the slots 88. The clamping block 87 clamps the product to ensure that the PCB plane of the magic wand is in contact with the support surface and that the magic wand plane is facing upward. Then, the positioning pin 84 is connected to the positioning pin hole 71 of the pneumatic gripper 7. The manual presses the buckles 86 on both sides of the auxiliary feeding carrier 8 to unlock the auxiliary feeding carrier 8 from fixing the magic wand. The pneumatic gripper 7 then fixes the magic wand, realizing the transfer and fixation of the magic wand. The magic wand feeding is completed. This utility model can level the PCB plane of the magic wand during feeding. There are two or more sets of auxiliary feeding carriers, which can be used in rotation. One person can complete the feeding and unloading, and transfer the UC carrier. The clamping arm 91 on the 9th column opens and the product nose cone is placed into the clamping seat 94. Then, the clamping arm 91 is manually pushed to fix the product nose cone. Subsequently, the XYZ moving component 4 drives the glue application component 3 to apply glue to the magic wand. The rotating component 5 drives the pneumatic gripper 7 to rotate the magic wand 360°, completing the 360° rotation of the magic wand for glue application. After the glue is applied, the rotating component 5 moves the magic wand so that the solder joint plane faces upward. The X-axis moving component 6 moves the magic wand towards the product nose cone, thereby assembling the magic wand with the product nose cone. After assembly, the curing component 2 turns on the strong light flashlight to cure the glue. After curing, the pneumatic gripper 7 releases its grip on the magic wand. Then, the product is taken out of the circulation UC carrier 9 and flows into the next station. This machine reduces the time of manual operation of the product, increases the safety of glue application operation, and improves UPH.

[0046] The above description is merely a preferred embodiment of this utility model and does not limit the scope of protection of this utility model. For those skilled in the art, this utility model can have various modifications and variations. Any changes, modifications, substitutions, integrations, and parameter alterations made to these embodiments within the spirit and principles of this utility model, through conventional substitutions or methods that achieve the same function without departing from the principles and spirit of this utility model, fall within the scope of protection of this utility model.

Claims

1. A semi-automatic glue-applying and orienting assembly machine, characterized in that: Includes base (1), curing component (2), glue application component (3), XYZ moving component (4), rotating component (5), X-axis moving component (6), pneumatic gripper (7), auxiliary loading carrier (8), flow UC carrier (9), carrier platform (10), X-axis slide rail (11), and X-axis moving seat (12); The auxiliary loading carrier (8) includes a top cover (81), a lifting column (82), a spring (83), a positioning pin (84), a loading seat (85), a buckle (86), and a clamping block (87); The upper cover (81) is slidably connected to the loading seat (85) via the lifting column (82). The spring (83) is sleeved on the surface of the lifting column (82). The buckle (86) is installed on both sides of the loading seat (85). The upper cover (81) has slots (88) on both sides. The slots (88) are engaged with the top of the buckle (86). The pressing block (87) is fixedly connected to the bottom of the upper cover (81). The loading seat (85) has a positioning cavity (89) in the middle. The pressing block (87) and the positioning cavity (89) are compatible. A torsion spring is provided at the hinge of the buckle (86) and the loading seat (85). The positioning pin (84) is installed on the front of the loading seat (85). The X-axis slide rail (11), curing component (2), and XYZ moving component (4) are all installed on the top of the base (1). The glue application component (3) is installed on the movable end of the XYZ moving component (4). The X-axis moving seat (12) and the carrier platform (10) are slidably installed above the X-axis slide rail (11). The rotating component (5) is installed above the X-axis moving seat (12). The pneumatic gripper (7) is installed at the output end of the rotating component (5). The flow UC carrier (9) is installed above the carrier platform (10).

2. The semi-automatic glue-applying and orienting assembly machine as described in claim 1, characterized in that: The pneumatic gripper (7) has a positioning pin hole (71) on its side, which is adapted to the positioning pin rod (84).

3. The semi-automatic glue-applying and orienting assembly machine as described in claim 2, characterized in that: The number of auxiliary loading carriers (8) is at least two.

4. A semi-automatic glue-applying and orienting assembly machine as described in claim 3, characterized in that: The circulation UC carrier (9) includes a clamping arm (91), a hinge seat (93), a clamping seat (94), and a fixing seat (95). One end of the clamping arm (91) is hinged to the hinge seat (93). A torsion spring (92) is installed at the hinge point between the clamping arm (91) and the hinge seat (93). The clamping seat (94) is fixedly connected to the fixing seat (95). The clamping seat (94) is located below the clamping arm (91).

5. A semi-automatic glue-applying and orienting assembly machine as described in claim 4, characterized in that: The X-axis moving assembly (6) is installed below the base (1). The X-axis moving assembly (6) includes an X-axis drive motor (61), an X-axis lead screw (62), and an X-axis moving block (63). The X-axis lead screw (62) is installed at the output end of the X-axis drive motor (61). The X-axis moving block (63) is threadedly connected to the X-axis lead screw (62). A sliding groove is provided on the surface of the base (1). The X-axis moving block (63) is slidably connected to the sliding groove. The X-axis moving block (63) is fixedly connected to the X-axis moving seat (12).

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