Steel tray sampling inspection device

Abstract

The utility model provides a steel tray sampling inspection device, which relates to the technical field of sampling inspection, and comprises a steel tray rack, and a standby station is fixedly mounted on the left side of the top of the steel tray rack; and an electric box is fixedly mounted on the rear side of the top of the steel tray rack. According to the remote operation method of the device, the exposure risk of personnel in high-risk environments such as a nuclear warehouse is effectively reduced, the staying time of the personnel in a dangerous area is shortened to the maximum extent, especially when high-risk articles or equipment are processed, the opportunity of direct contact between the personnel and potential dangerous sources is remarkably reduced, and the safety of the personnel is improved. The method solves the problems that when sampling inspection is carried out on special articles such as nuclear barrels, workers have to carry detection devices to go deep into high-risk environments such as nuclear warehouses, the labor intensity of the workers is increased, and more importantly, the workers are directly exposed to various potential hazard sources which possibly exist, so that the safety of the workers is affected. Therefore, the problem of high safety risk is solved.

Description

Technical Field

[0001] This utility model relates to the field of sampling inspection technology, and in particular to a steel pallet sampling inspection device. Background Technology

[0002] A steel pallet sampling inspection device is an automated device used to randomly sample and inspect products or materials. It performs multiple tests on the samples through the detection device to ensure product quality.

[0003] Currently used steel pallet sampling inspection devices mostly rely on manual operation at close range. When these devices are used to inspect special items such as nuclear fuel cylinders, staff have to carry the inspection devices into high-risk environments such as nuclear warehouses. This not only increases the labor intensity of the staff, but more importantly, it exposes them directly to various potential hazards, thus exposing them to higher safety risks. Summary of the Invention

[0004] This disclosure relates to a steel pallet sampling inspection device, which comprises an actuator A, actuator B, actuator C, and a telescopic push rod forming a flexible robotic arm structure. This robotic arm structure is capable of translation, lateral rotation, longitudinal rotation, and telescopic extension. Through the coordination of these flexible movements, the robotic arm structure can accurately deliver the inspection seat to the material bin. By activating the scanning function of the camera equipment, the camera can identify the QR code on the material bin. By parsing the QR code, the batch, storage location, and status of the material bin can be identified and tracked. In the event of any safety incident, this facilitates the rapid location and traceability of the specific goods by the staff, improving the efficiency and accuracy of incident handling.

[0005] In a first aspect, this disclosure provides a steel pallet sampling inspection device, specifically comprising: a steel pallet frame; a spare workstation fixedly installed on the top left side of the steel pallet frame; an electrical box fixedly installed on the top rear side of the steel pallet frame; a guide rail fixedly installed on the top right side of the steel pallet frame; a rack fixedly installed on the top of the steel pallet frame; the rack being located between two guide rails; a stop bar provided on the front side of the spare workstation; a sliding plate slidably installed on the guide rails; an actuator motor A fixedly installed on the top rear side of the sliding plate; and the output shaft of the actuator motor A. A gear A is fixedly mounted on the slide; gear A meshes with a rack; a support frame is fixedly mounted on the top of the slide; a mounting base is provided at the top of the support frame; an actuator motor B is fixedly mounted on the left side of the mounting base; gear B is fixedly mounted on the output shaft of the actuator motor B; a transverse gear disk is rotatably mounted on the top of the mounting base; the transverse gear disk meshes with gear B; a support seat is fixedly mounted on the top of the transverse gear disk; an actuator motor C is fixedly mounted on the top of the support seat; gear C is fixedly mounted on the output shaft of the actuator motor C.

[0006] In at least some embodiments,

[0007] A longitudinal gear plate is rotatably mounted on the right side of the support base; the longitudinal gear plate is meshed with gear C; a rotating seat is fixed on the right side of the longitudinal gear plate; a puller is rotatably mounted on the front right side of the rotating seat.

[0008] In at least some embodiments,

[0009] A telescopic push rod is fixedly installed at the center of the right side of the rotating base; a detection base is fixedly installed at the output end of the telescopic push rod; a touch switch is fixedly installed on the outer wall of the detection base; and an illumination lamp is installed inside the detection base.

[0010] In at least some embodiments,

[0011] A camera is installed in the center of the interior of the detection seat; an adjustment cylinder is fixedly installed on the right side of the support frame; the output end of the adjustment cylinder is fixedly connected to the bottom of the mounting seat; and cleaning seats are fixedly installed at both ends of the slide plate.

[0012] In at least some embodiments,

[0013] The cleaning seat is also slidably connected to the guide rail; a baffle is fixedly installed in the center of the interior of the cleaning seat; a frame is slidably installed on the baffle; a spring is embedded in the interior of the frame and between the frame and the baffle.

[0014] In at least some embodiments,

[0015] A cleaning component A is fixedly installed at the bottom of the frame; the bottom of the cleaning component A contacts the top of the guide rail; cleaning components B are slidably installed on the left and right sides inside the cleaning seat; the inner wall of the cleaning component B contacts the side wall of the guide rail.

[0016] In at least some embodiments,

[0017] The cleaning component B has a driven groove; the driven groove has an inclined structure; the left and right sides of the sleeve are fixedly installed with driving columns; the driving columns are also slidably installed inside the driven groove.

[0018] This utility model provides a steel pallet sampling inspection device, which has the following beneficial effects:

[0019] 1. A highly flexible robotic arm system was constructed by integrating actuators A, B, and C, as well as a telescopic push rod. This robotic arm system has omnidirectional motion capabilities, including translation, lateral rotation, longitudinal rotation, and telescopic extension. Through coordinated movements, it can accurately deliver the inspection seat to the position of the material container. Subsequently, by activating the scanning function of the camera equipment, it can identify and parse the QR code on the material container, thereby achieving precise identification and tracking of the batch, storage location, and status of the material container. This feature is particularly important in the event of a safety accident, as it helps staff quickly locate and trace the specific goods, significantly improving the efficiency and accuracy of accident handling.

[0020] 2. The robotic arm structure in this sampling inspection device can deliver the inspection seat to a remote location. By connecting the drive components of the robotic arm structure to the controller and then connecting it to an external handheld terminal, staff can remotely control and extend the robotic arm structure. This function allows the inspection seat to be easily delivered to the warehouse shelves. In addition, with the real-time image transmission function of the camera equipment, staff can clearly view every detail of the warehouse shelves, ensuring that the operation process strictly follows safety regulations and promptly detects and handles potential safety hazards.

[0021] 3. The remote operation method of this sampling inspection device effectively reduces the exposure risk of personnel in high-risk environments such as nuclear warehouses, and minimizes the time that staff spend in hazardous areas. Especially when handling high-risk items or equipment, this method significantly reduces the chance of personnel having direct contact with potential hazards. At the same time, through automated control and command interaction, this device effectively avoids potential errors in manual operation, improves operational accuracy, and further reduces the probability of safety accidents caused by human factors.

[0022] 4. This sampling inspection device also has a reserved spare workstation, providing a convenient installation platform for future installation of security monitoring equipment or higher-level physical protection mechanisms. This design ensures that the system can continuously meet safety standards and regulatory requirements, providing a strong guarantee for the long-term stable operation of the system.

[0023] 5. During the horizontal movement of the robotic arm structure, cleaning components A and B will clean the guide rail simultaneously, effectively preventing the increase in motion resistance caused by dust accumulation on the outer wall of the guide rail. At the same time, through the cooperation of springs, driven columns and driven grooves, cleaning components A and B can always maintain close contact with the outer wall of the guide rail, ensuring that the dust cleaning effect reaches the best. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0025] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0026] In the attached diagram:

[0027] Figure 1 A schematic diagram of the overall structure of this application is shown;

[0028] Figure 2 This application shows Figure 1 A schematic diagram of the structure from the right side perspective;

[0029] Figure 3 This application shows Figure 1 A schematic diagram of the frontal view structure;

[0030] Figure 4 A schematic diagram of a half-section of the cleaning seat structure of this application is shown;

[0031] Figure 5 This application shows Figure 4 A schematic diagram of the structure from the left side perspective;

[0032] Figure 6 A schematic diagram of the mounting base and support base structure of this application is shown;

[0033] List of reference numerals

[0034] 1. Steel pallet frame; 2. Spare workstation; 3. Electrical box; 4. Guide rail; 5. Rack; 6. Stop bar; 7. Slide plate; 8. Actuator motor A; 9. Gear A; 10. Support frame; 11. Mounting base; 12. Actuator motor B; 13. Gear B; 14. Horizontal gear plate;

[0035] 15. Support base; 16. Actuator motor C; 17. Gear C; 18. Longitudinal gear plate; 19. Rotary base; 20. Cable puller; 21. Telescopic push rod; 22. Detector base; 23. Touch switch; 24. Illumination lamp beads;

[0036] 25. Camera equipment; 26. Adjusting cylinder; 27. Cleaning seat; 28. Baffle; 29. ​​Sleeve; 30. Spring; 31. Cleaning component A; 32. Cleaning component B; 33. Driven groove; 34. Drive column. Detailed Implementation

[0037] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0038] Please refer to Figures 1 to 6 :

[0039] Example 1:

[0040] This utility model discloses a steel pallet sampling inspection device, comprising: a steel pallet frame 1; a spare workstation 2 fixedly installed on the top left side of the steel pallet frame 1; an electrical box 3 fixedly installed on the top rear side of the steel pallet frame 1; a guide rail 4 fixedly installed on the top right side of the steel pallet frame 1; a rack 5 fixedly installed on the top of the steel pallet frame 1; the rack 5 is located between the two guide rails 4; a blocking bar 6 is provided on the front side of the spare workstation 2; a sliding plate 7 is slidably installed on the guide rail 4; an actuator motor A8 is fixedly installed on the top rear side of the sliding plate 7; and a gear A9 is fixedly installed along the output axis of the actuator motor A8. Gear A9 meshes with rack 5; a support frame 10 is fixedly mounted on the top of slide 7; a mounting base 11 is provided at the top of support frame 10; an actuator motor B12 is fixedly mounted on the left side of mounting base 11; gear B13 is fixedly mounted on the output shaft of actuator motor B12; a transverse gear disk 14 is rotatably mounted on the top of mounting base 11; the transverse gear disk 14 meshes with gear B13; a support base 15 is fixedly mounted on the top of transverse gear disk 14; an actuator motor C16 is fixedly mounted on the top of support base 15; gear C17 is fixedly mounted on the output shaft of actuator motor C16.

[0041] The robotic arm structure in this sampling inspection device can send the inspection seat 22 a long distance under the action of the telescopic push rod 21. By connecting the drive component in the robotic arm structure to an external handheld terminal through the controller, the robotic arm structure can be remotely controlled and extended by the staff. The extension is used to send the inspection seat 22 to the warehouse shelf. With the real-time image transmission function of the camera device 25, the condition of the warehouse shelf can be viewed. Especially in the material storage environment, every detail of the shelf can be clearly seen, ensuring that the operation process complies with safety regulations and promptly discovering any potential safety issues.

[0042] In Example 2, based on Example 1, a longitudinal geared disc 18 is rotatably mounted on the right side of the support base 15; the longitudinal geared disc 18 meshes with and is connected to gear C17; a rotating base 19 is fixed to the right side of the longitudinal geared disc 18; a puller 20 is rotatably mounted on the front right side of the rotating base 19; a telescopic push rod 21 is fixedly mounted at the center of the right side of the rotating base 19; a detection base 22 is fixedly mounted at the output end of the telescopic push rod 21; a touch switch 23 is fixedly mounted on the outer wall of the detection base 22; an illumination lamp bead 24 is installed inside the detection base 22; a camera device 25 is set at the center of the inside of the detection base 22; an adjusting cylinder 26 is fixedly mounted on the right side of the support frame 10; the output end of the adjusting cylinder 26 is fixedly connected to the bottom of the mounting base 11; and cleaning bases 27 are fixedly mounted at both ends of the slide plate 7.

[0043] The remote operation method of this sampling inspection device can reduce personnel exposure to high-risk environments such as nuclear warehouses. Remote operation can minimize the exposure time of staff in dangerous areas, especially when it is necessary to operate high-risk items or equipment, reducing the chance of personnel directly contacting potential hazards. Moreover, through automated control and command interaction, this device avoids errors that may occur in manual operation, improves operational accuracy, and reduces the probability of safety accidents caused by human factors.

[0044] In Example 3, based on Example 2, the cleaning seat 27 is also slidably connected to the guide rail 4; a baffle 28 is fixedly installed in the center of the interior of the cleaning seat 27; a frame 29 is slidably installed on the baffle 28; a spring 30 is embedded in the interior of the frame 29 and between the frame 29 and the baffle 28; a cleaning component A31 is fixedly installed at the bottom of the frame 29; the bottom of the cleaning component A31 contacts the top of the guide rail 4; cleaning components B32 are slidably installed on the left and right sides of the interior of the cleaning seat 27; the inner wall of the cleaning component B32 contacts the side wall of the guide rail 4; a driven groove 33 is provided on the cleaning component B32; the driven groove 33 has an inclined structure; an active column 34 is fixedly installed on the left and right sides of the frame 29; the active column 34 is also slidably installed inside the driven groove 33.

[0045] The function of the cable puller 20 is to provide a sufficiently long cable for the camera device 25 and the lighting bulb 24 so that after the detection seat 22 is extended by the telescopic push rod 21, the camera device 25 and the lighting bulb 24 are still powered, ensuring the normal operation of the camera device 25 and the lighting bulb 24.

[0046] The working principle of this embodiment is as follows: By rotating the actuator motor A8, it drives the gear A9 to rotate. During the rotation, the gear A9 can cooperate with the rack 5 to drive the slide 7 and its auxiliary structure to translate along the guide rail 4. After translating to a suitable position, the actuator motor B12 is started, which drives the transverse gear disk 14 to rotate under the action of the gear B13. The transverse gear disk 14 rotates around itself to adjust the angle of the detection seat 22. Then, the actuator motor C16 is started, which drives the longitudinal gear disk 18 to rotate under the action of the gear C17. The longitudinal gear disk 18 rotates around itself to adjust the angle of the detection seat 22. Then, the height of the detection seat 22 can be adjusted by the operation of the adjusting cylinder 26. After the adjustment is completed, the telescopic push rod 21 is operated to move the detection seat 22 to the position of the item to be inspected, which is convenient for the sampling inspection of the item to be inspected.

[0047] The following points should be noted in this article:

[0048] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.

[0049] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0050] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A steel pallet sampling inspection device, comprising: A steel pallet frame (1) is provided, with a spare workstation (2) fixedly installed on the top left side; an electrical box (3) is fixedly installed on the top rear side of the steel pallet frame (1); characterized in that a guide rail (4) is fixedly installed on the top right side of the steel pallet frame (1); a rack (5) is also fixedly installed on the top of the steel pallet frame (1); the rack (5) is located between two guide rails (4); a blocking rod (6) is provided on the front side of the spare workstation (2); a sliding plate (7) is slidably installed on the guide rail (4); an actuator motor A (8) is fixedly installed on the top rear side of the sliding plate (7); a gear A (9) is fixedly installed on the output axis of the actuator motor A (8); the gear A (9) and the gear The strip (5) is meshed and connected; a support frame (10) is fixedly installed on the top of the slide (7); a mounting seat (11) is provided at the top of the support frame (10); an actuator motor B (12) is fixedly installed on the left side of the mounting seat (11); a gear B (13) is fixedly installed on the output shaft of the actuator motor B (12); a transverse gear disk (14) is rotatably installed on the top of the mounting seat (11); the transverse gear disk (14) is meshed and connected with the gear B (13); a support seat (15) is fixedly installed on the top of the transverse gear disk (14); an actuator motor C (16) is fixedly installed on the top of the support seat (15); a gear C (17) is fixedly installed on the output shaft of the actuator motor C (16).

2. The steel pallet sampling inspection device according to claim 1, characterized in that, A longitudinal gear plate (18) is rotatably mounted on the right side of the support base (15); the longitudinal gear plate (18) is meshed with and connected to gear C (17); a rotating base (19) is fixed on the right side of the longitudinal gear plate (18); a puller (20) is rotatably mounted on the front right side of the rotating base (19).

3. The steel pallet sampling inspection device according to claim 2, characterized in that, A telescopic push rod (21) is fixedly installed at the center of the right side of the rotating base (19); a detection base (22) is fixedly installed at the output end of the telescopic push rod (21); a touch switch (23) is fixedly installed on the outer wall of the detection base (22); and an illumination lamp (24) is installed inside the detection base (22).

4. A steel pallet sampling inspection device according to claim 3, characterized in that, A camera device (25) is installed in the center of the inside of the detection seat (22); an adjustment cylinder (26) is fixedly installed on the right side of the support frame (10); the output end of the adjustment cylinder (26) is fixedly connected to the bottom of the mounting seat (11); and cleaning seats (27) are fixedly installed at the front and rear ends of the slide plate (7).

5. A steel pallet sampling inspection device according to claim 4, characterized in that, The cleaning seat (27) is also slidably connected to the guide rail (4); a baffle (28) is fixedly installed in the center of the interior of the cleaning seat (27); a frame (29) is slidably installed on the baffle (28); a spring (30) is embedded in the interior of the frame (29) and between the frame (29) and the baffle (28).

6. A steel pallet sampling inspection device according to claim 5, characterized in that, A cleaning component A (31) is fixedly installed at the bottom of the frame (29); the bottom of the cleaning component A (31) contacts the top of the guide rail (4); a cleaning component B (32) is slidably installed on the left and right sides inside the cleaning seat (27); the inner wall of the cleaning component B (32) contacts the side wall of the guide rail (4).

7. A steel pallet sampling inspection device according to claim 6, characterized in that, The cleaning component B (32) is provided with a driven groove (33); the driven groove (33) is inclined; the left and right sides of the sleeve frame (29) are fixedly installed with driving columns (34); the driving columns (34) are also slidably installed inside the driven groove (33).

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