Propelling position monitoring mechanism of hydraulic propeller

By using a pulsed laser to monitor the propulsion position in the hydraulic thruster, the problems of precise positioning and system complexity in the assembly of the hydraulic thruster were solved, achieving high-precision, real-time propulsion position monitoring, improving assembly consistency and reducing costs.

CN223551894UActive Publication Date: 2025-11-14XINJIANG ZHONGKE ELECTRIC POWER CONSTR CO LTD
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Patent Information

Application Number
CN202423018482.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-14
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

In the assembly process of large-bore engines, the propulsion position monitoring of hydraulic thrusters has problems such as inaccurate positioning, system complexity and high cost. Especially in the axial transmission of large loads, traditional methods are affected by product processing differences and electronic control system errors, resulting in poor assembly consistency.

Method used

A pulsed laser is used to monitor the hydraulic propulsion position. The laser pulse is irradiated onto a reference object and reflected by a photosensitive sensor. The round-trip time of the laser pulse is measured to achieve non-contact, long-distance, high-precision measurement of the propulsion position.

Benefits of technology

It achieves high-precision, real-time monitoring of the hydraulic thruster's propulsion position, improves assembly consistency and testing efficiency, and reduces system complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic propellers, in particular to a hydraulic propeller propelling position monitoring mechanism which comprises a body, and the top of the body is fixedly connected with a monitoring assembly. According to the utility model, the laser pulse is emitted by the pulse laser, is reflected back after being irradiated to the reference object and is received by the photosensitive sensor in the pulse laser, and the distance between the pulse laser and the reference object can be obtained by measuring the round-trip time of the laser pulse, so that the distance of the push-out position of the push rod can be obtained; the mode has the advantages that the measuring distance is long, the precision is high, non-contact long-distance measurement can be realized by utilizing the pulse laser and utilizing the characteristics of high directivity, high monochromaticity, high brightness and the like of laser, the efficiency of detecting the propelling position of the hydraulic propeller is further improved, the purpose of timely feedback is achieved, the detection precision is improved, and the working efficiency is improved. And the propelling position of the hydraulic propeller can be monitored in real time.
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Description

Technical Field

[0001] This utility model relates to the field of hydraulic propulsion technology, specifically to a hydraulic propulsion position monitoring mechanism. Background Technology

[0002] An electro-hydraulic actuator is a propulsion system composed of an electric motor, gearbox, hydraulic cylinder, reducer, transmission mechanism, and control components. During operation, the kinetic energy input from the electric motor is transmitted to the drive shaft for rotation. The reducer then lowers the output speed, and the hydraulic cylinder converts the physical properties of the fluid into system pressure capable of transmitting the working force, thereby achieving motion control of the target object.

[0003] Currently, when assembling large-bore engines, hydraulic propulsion is often used for assembling hubs or shock absorbers to transfer large axial loads. Due to the structural limitations of the propeller, the propulsion status cannot be directly observed, which affects the consistency of the assembly process. Traditionally, the propulsion position monitoring of hydraulic propellers involves installing displacement sensors inside the propeller and monitoring the position in real time through an electronic control system. However, due to the influence of product processing differences and electronic control system errors, the starting position of the displacement sensor is different for each assembly, making it impossible to accurately locate the specific assembly position. Furthermore, the system is complex and costly. Therefore, a hydraulic propeller propulsion position monitoring mechanism is needed to improve the above problems. Utility Model Content

[0004] To address the challenges of axial load transmission during the assembly of large-bore engines, hydraulic propulsion is often used for hub or shock absorber assembly. However, due to the limitations of the propulsion mechanism, the propulsion status cannot be directly observed, impacting assembly consistency. Traditionally, monitoring the propulsion position of hydraulic propulsion involves installing displacement sensors inside the propulsion unit and monitoring the position in real time via an electronic control system. However, the starting position of these sensors varies with product manufacturing differences and electronic control system errors, making precise positioning impossible. Furthermore, this system is complex and costly. The purpose of this invention is to provide a hydraulic propulsion position monitoring mechanism to solve the problems described in the background.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A hydraulic thruster propulsion position monitoring mechanism includes a main body, and a monitoring component is fixedly connected to the top of the main body;

[0007] The main body includes a base frame, and a bearing plate is fixedly connected to the top of the base frame;

[0008] The monitoring component includes a top plate, a hydraulic cylinder is mounted on the top of the top plate, a push rod is fixedly connected to the output end of the hydraulic cylinder, a connecting plate is fixedly connected to the bottom of the push rod, a connecting plate is fixedly connected to the bottom of the connecting plate, a first mounting groove is opened inside the top plate, a pulsed laser is installed inside the first mounting groove, a second mounting groove is opened inside the connecting plate, and a reference object is installed inside the second mounting groove.

[0009] As a preferred embodiment of this utility model, a support plate is fixedly connected to the top of the bearing plate, a first sleeve is fixedly connected to the top of the support plate, a sliding rod is fixedly connected inside the first sleeve, a sliding sleeve is slidably connected to the top of the sliding rod, the sliding sleeve is fixedly connected to the connecting plate, and a second sleeve is fixedly connected to the bottom of the top plate.

[0010] As a preferred embodiment of this utility model, the slide bar extends into the interior of the second sleeve, and the second sleeve is provided with four of them.

[0011] As a preferred embodiment of this utility model, four of the first sleeve, sliding rod, and sliding sleeve are provided.

[0012] As a preferred embodiment of this utility model, a moisture-proof pad is fixedly connected to the bottom of the base frame, and four moisture-proof pads are provided.

[0013] As a preferred embodiment of this utility model, an adjustment button is fixedly connected to the side of the base frame, and a support rod is fixedly connected to the top of the bearing plate.

[0014] As a preferred embodiment of this utility model, a control box is fixedly connected to the top of the support rod, and a display screen is fixedly connected to the side of the control box.

[0015] As a preferred embodiment of this utility model, the control box is provided with physical buttons on its side, and there are several physical buttons.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. In this utility model, a laser pulse is emitted by a pulsed laser, which is reflected back after irradiating a reference object and received by a photosensitive sensor inside the pulsed laser. By measuring the round-trip time of the laser pulse, the distance between the pulsed laser and the reference object can be obtained, and thus the distance of the push rod's extension position can be determined. The advantage of this method is that it has a long measurement distance and high accuracy.

[0018] 2. In this utility model, by utilizing the high directionality, high monochromaticity, and high brightness of a pulsed laser, non-contact long-distance measurement can be achieved, thereby increasing the efficiency of detecting the propulsion position of the hydraulic thruster, achieving timely feedback, improving the accuracy of detection, and enabling real-time monitoring of the propulsion position of the hydraulic thruster. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the monitoring component structure of this utility model;

[0021] Figure 3 This is an exploded view of the ranging installation component of this utility model;

[0022] Figure 4 This is a schematic diagram of the base control component structure of this utility model.

[0023] In the diagram: 1. Main body; 101. Base frame; 102. Moisture-proof pad; 103. Adjustment button; 104. Bearing plate; 105. Support rod; 106. Control box; 107. Display screen; 108. Physical buttons; 2. Monitoring component; 201. Top plate; 202. Hydraulic cylinder; 203. Push rod; 204. Connecting plate; 205. Connecting plate; 206. First mounting slot; 207. Pulsed laser; 208. Second mounting slot; 209. Reference object; 210. Sliding sleeve; 211. Sliding rod; 212. First sleeve; 213. Support plate; 214. Second sleeve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] Example: Please refer to Figures 1-4 The hydraulic thruster propulsion position monitoring mechanism shown includes a main body 1, and a monitoring component 2 is fixedly connected to the top of the main body 1;

[0026] In this embodiment, reference is made to Figure 1 , Figure 2 and Figure 3As shown, the main body 1 includes a base frame 101, and a bearing plate 104 is fixedly connected to the top of the base frame 101. The monitoring component 2 includes a top plate 201, and a hydraulic cylinder 202 is installed on the top of the top plate 201. A push rod 203 is fixedly connected to the output end of the hydraulic cylinder 202. A connecting plate 204 is fixedly connected to the bottom of the push rod 203. A connecting plate 205 is fixedly connected to the bottom of the connecting plate 204. A first mounting groove 206 is opened inside the top plate 201. A pulsed laser 207 is installed inside the first mounting groove 206. A second mounting groove 208 is opened inside the connecting plate 205. A reference object 209 is installed inside the second mounting groove 208. The pulsed laser 207 emits a laser pulse, which is reflected back after irradiating the reference object 209 and received by the photosensitive sensor inside the pulsed laser 207. By measuring the round-trip time of the laser pulse, the distance between the pulsed laser 207 and the reference object 209 can be obtained, and thus the distance of the push rod 203's push-out position can be obtained. The advantage of this method is that the measurement distance is long and the accuracy is high.

[0027] The top of the support plate 104 is fixedly connected to the support plate 213, the top of the support plate 213 is fixedly connected to the first sleeve 212, the inside of the first sleeve 212 is fixedly connected to the slide rod 211, the top of the slide rod 211 is slidably connected to the sliding sleeve 210, the sliding sleeve 210 is fixedly connected to the connecting plate 205, the bottom of the top plate 201 is fixedly connected to the second sleeve 214, the slide rod 211 extends into the inside of the second sleeve 214, there are four second sleeves 214, four first sleeves 212, four slide rods 211 and four sliding sleeves 210. The pulsed laser 207 can use the high directionality, high monochromaticity and high brightness of the laser to realize non-contact long-distance measurement, thereby increasing the efficiency of detecting the propulsion position of the hydraulic thruster, achieving the purpose of timely feedback, improving the accuracy of detection, and enabling real-time monitoring of the propulsion position of the hydraulic thruster.

[0028] In this embodiment, reference is made to Figure 1 and Figure 4 As shown, a moisture-proof pad 102 is fixedly connected to the bottom of the base frame 101. There are four moisture-proof pads 102. An adjustment button 103 is fixedly connected to the side of the base frame 101. A support rod 105 is fixedly connected to the top of the support plate 104. A control box 106 is fixedly connected to the top of the support rod 105. A display screen 107 is fixedly connected to the side of the control box 106. Several physical buttons 108 are provided on the side of the control box 106. The function of the moisture-proof pad 102 is to isolate the heat exchange between the equipment and the ground to achieve the purpose of moisture prevention.

[0029] In this solution, a hydraulic thruster position monitoring mechanism uses an adjustment button 103 to control the start of the hydraulic cylinder 202, which in turn drives the thrust rod 203 to extend and retract. The extension and retraction of the thrust rod 203 can move the connecting plate 204 and the connecting plate 205. Since the sliding sleeve 210 slides on the sliding rod 211 and the connecting plate 205 is fixedly connected to the sliding sleeve 210, the change in the extension and retraction position of the thrust rod 203 will also cause the positions of the reference object 209 and the pulsed laser 207 to change synchronously. During monitoring, the pulsed laser 207 emits laser pulses, which are reflected back after illuminating the reference object 209 and are received by the photosensitive sensor inside the pulsed laser 207. By measuring the round-trip time of the laser pulse, the distance between the pulsed laser 207 and the reference object 209 can be obtained, and thus the distance of the thrust rod 203's extension position can be determined. The extension and retraction of the thrust rod 203 can change the distance between the pulsed laser 207 and the reference object 209, thereby enabling real-time monitoring of the position change of the thrust rod 203.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hydraulic thruster propulsion position monitoring mechanism, comprising a main body (1), characterized in that: The top of the main body (1) is fixedly connected to a monitoring component (2); The main body (1) includes a base frame (101), and a bearing plate (104) is fixedly connected to the top of the base frame (101); The monitoring component (2) includes a top plate (201), a hydraulic cylinder (202) is installed on the top of the top plate (201), a push rod (203) is fixedly connected to the output end of the hydraulic cylinder (202), a connecting plate (204) is fixedly connected to the bottom of the push rod (203), a connecting plate (205) is fixedly connected to the bottom of the connecting plate (204), a first mounting groove (206) is opened inside the top plate (201), a pulsed laser (207) is installed inside the first mounting groove (206), a second mounting groove (208) is opened inside the connecting plate (205), and a reference object (209) is installed inside the second mounting groove (208).

2. The hydraulic thruster propulsion position monitoring mechanism according to claim 1, characterized in that: The top of the bearing plate (104) is fixedly connected to a support plate (213), the top of the support plate (213) is fixedly connected to a first sleeve (212), the inside of the first sleeve (212) is fixedly connected to a sliding rod (211), the top of the sliding rod (211) is slidably connected to a sliding sleeve (210), the sliding sleeve (210) is fixedly connected to a connecting plate (205), and the bottom of the top plate (201) is fixedly connected to a second sleeve (214).

3. The hydraulic thruster propulsion position monitoring mechanism according to claim 2, characterized in that: The slide bar (211) extends into the interior of the second sleeve (214), of which four are provided.

4. The hydraulic thruster propulsion position monitoring mechanism according to claim 2, characterized in that: The first sleeve (212), slide rod (211) and slide sleeve (210) are provided in four parts.

5. The hydraulic thruster propulsion position monitoring mechanism according to claim 1, characterized in that: The bottom of the base frame (101) is fixedly connected to a moisture-proof pad (102), and four moisture-proof pads (102) are provided.

6. The hydraulic thruster propulsion position monitoring mechanism according to claim 1, characterized in that: An adjustment button (103) is fixedly connected to the side of the base frame (101), and a support rod (105) is fixedly connected to the top of the bearing plate (104).

7. The hydraulic thruster propulsion position monitoring mechanism according to claim 6, characterized in that: A control box (106) is fixedly connected to the top of the support rod (105), and a display screen (107) is fixedly connected to the side of the control box (106).

8. The hydraulic thruster propulsion position monitoring mechanism according to claim 7, characterized in that: The control box (106) has physical buttons (108) on its side, and there are several physical buttons (108).