Cap detection device of PPR pipe automatic capping machine

By using a combination of laser detectors and control systems on an automatic capping machine for PPR pipes, automatic detection and alarm for leaked caps are achieved, solving the problem of leaked caps and improving product quality.

CN223551909UActive Publication Date: 2025-11-14SUZHOU FENGSHENG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423245796.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-14
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

The existing automatic capping machine for PPR pipes has a problem of missing caps, which affects product quality and causes customer complaints.

Method used

The system uses a combination of laser detectors and a control system. The laser detectors check whether the pipes have caps. If no cap is found, an alarm is triggered to prompt manual cap replacement.

Benefits of technology

This effectively solved the problem of missing caps, improved product quality, and reduced customer complaints.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of PPR pipe automatic capping machines, in particular to a cap detection device of a PPR pipe automatic capping machine. Comprising a control system, an alarm and a detection device, the detection device comprises L-shaped fixing plates fixed to rack platforms at the two ends of the PPR pipe automatic capping machine, laser detectors are fixed to the L-shaped fixing plates through bolts, and a support plate for containing pipes is arranged on the inner sides of the rack platforms; a through hole is formed in the equipment vertical plate between the bracket plate and the laser detector; the alarm is arranged on the rack platform, the control system is arranged in a control cabinet of the PPR pipe automatic capping machine, and the laser detector and the alarm are electrically connected with the control system. The support plate is provided with a U-shaped groove for placing a pipe, and when the pipe is placed in the U-shaped groove of the support plate, the center of the pipe coincides with the center of the laser detector probe. When the laser detector detects that no cap is arranged on the pipe, a signal is sent to the control system, and the control system starts the alarm to give an alarm to prompt manual cap repairing.
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Description

Technical Field

[0001] This utility model relates to the technical field of automatic capping machines for PPR pipes, and in particular to a capping detection device for an automatic capping machine for PPR pipes. Background Technology

[0002] Current automatic capping machines for PPR pipes have a problem of incomplete capping after automatic capping, affecting product quality and causing customer complaints. This invention provides a capping detection device for automatic capping machines for PPR pipes, which can solve the problem of incomplete capping after automatic capping. Utility Model Content

[0003] The main objective of this invention is to provide an automatic capping machine and capping detection device for PPR pipes, so as to effectively solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a cap detection device for an automatic PPR pipe capping machine, comprising a control system, an alarm, and a detection device. The detection device includes an L-shaped fixing plate fixed to the frame platform at both ends of the automatic PPR pipe capping machine. A laser detector is fixed to the L-shaped fixing plate with bolts. A support plate for placing pipes is provided inside the frame platform. A through hole is provided on the equipment upright plate between the support plate and the laser detector, allowing the laser detector to detect the pipe caps on the support plate through the through hole. The alarm is installed on the frame platform, and the control system is installed inside the control cabinet of the automatic PPR pipe capping machine. The laser detector, alarm, and control system are electrically connected.

[0005] Preferably, the support plate is provided with a U-shaped groove for placing the pipe. When the pipe is placed into the U-shaped groove on the support plate, the center of the pipe coincides with the center of the laser detector probe.

[0006] Preferably, when the laser detector detects that the pipe is not capped, it sends a signal to the control system, which then activates the alarm to prompt manual capping.

[0007] The beneficial effects of this utility model are: it solves the problem of incomplete capping after the automatic capping machine for PPR pipes is capped, which affects product quality and causes customer complaints. Attached Figure Description

[0008] Appendix Figure 1 Automatic capping machine for PPR pipes.

[0009] Appendix Figure 2 This is a three-dimensional structural diagram of the present invention.

[0010] Appendix Figure 1 , 2In the middle, there are: 1. Frame platform; 2. L-shaped fixing plate; 3. Laser detector; 4. Vertical plate; 5. Cap; 6. Pipe; 7. Support plate; 8. Through hole. Detailed Implementation

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0012] Appendix Figure 1 , 2 As shown, an automatic PPR pipe capping machine cap detection device includes a control system, an alarm, and a detection device. The detection device includes an L-shaped fixing plate 2 fixed on the frame platform 1 at both ends of the automatic PPR pipe capping machine. A laser detector 3 is fixed to the L-shaped fixing plate 2 with bolts. A support plate 7 for placing pipes 6 is provided on the inner side of the frame platform 1. A through hole 8 is opened on the equipment upright plate 4 between the support plate 7 and the laser detector 3. The laser detector can detect the pipe cap 5 on the support plate 7 through the through hole 8. The alarm is set on the frame platform 1, and the control system is set in the control cabinet of the automatic PPR pipe capping machine. The laser detector 3, the alarm, and the control system are electrically connected.

[0013] The support plate 7 is provided with a U-shaped groove for placing the pipe. When the pipe 6 is placed in the U-shaped groove on the support plate 7, the center of the pipe coincides with the center of the laser detector 3 probe.

[0014] When the laser detector 3 detects that the pipe is missing a cap 5, it sends a signal to the control system, which then activates the alarm to prompt manual cap replacement.

[0015] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A capping detection device for an automatic capping machine for PPR pipes, characterized in that: It includes a control system, an alarm, and a detection device. The detection device includes an L-shaped fixing plate fixed to the frame platform at both ends of the PPR pipe automatic capping machine. A laser detector is fixed to the L-shaped fixing plate with bolts. A support plate for placing pipes is set inside the frame platform. A through hole is opened on the equipment upright plate between the support plate and the laser detector. The laser detector can detect the pipe caps on the support plate through the through hole. The alarm is set on the frame platform. The control system is set in the control cabinet of the PPR pipe automatic capping machine. The laser detector, alarm, and control system are electrically connected.

2. The automatic capping machine and capping detection device for PPR pipes according to claim 1, characterized in that: The support plate is provided with a U-shaped groove for placing the pipe. When the pipe is placed into the U-shaped groove on the support plate, the center of the pipe coincides with the center of the laser detector probe.

3. The automatic capping machine and capping detection device for PPR pipes according to claim 1, characterized in that: When the laser detector detects that the pipe is not capped, it sends a signal to the control system, which then activates the alarm to prompt manual capping.