Inductor mold separation mechanism
By designing an inductor mold separation mechanism, the middle mold and the lower mold can be quickly separated using a slot and a drive device. This solves the problems of low mold separation efficiency and risk of burns, improves production efficiency and safety, and supports the automated production of inductor components.
Patent Information
- Application Number
- CN202422978007.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing technologies, the mold separation efficiency during the processing of inductor components is low and there is a risk of burns, making it difficult to achieve large-scale automated production.
An inductive mold separation mechanism was designed, which uses a first slot and a second slot to respectively engage the middle template and the lower template, and uses a first driving device to drive the lower template to move downward, thereby achieving rapid separation of the middle template and the lower template.
It improves template separation efficiency, increases production efficiency, avoids the risk of burns to operators caused by high-temperature molds, and supports the automated production of inductor components.
Smart Images

Figure CN223552389U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inductor manufacturing technology, and in particular to an inductor mold separation mechanism. Background Technology
[0002] Inductors are one of the important components in power modules, and inductor elements of various specifications and forms are being used more and more widely, and the size of inductors is also getting smaller and smaller. In the production process of inductor elements, the core and other components of the inductor element need to be formed with the help of molds. In the existing technology, in order to facilitate processing, the forming mold will move along with the product, that is, multiple products are fixed on the mold and move with the mold to various processing stations for processing.
[0003] The product is placed on the middle and lower mold plates, and the lower mold plate needs to be separated so that the product can flow with the middle mold plate. In existing technologies, the separation of the lower and middle mold plates is usually done manually, which is inefficient. Furthermore, some parts are formed by injection molding or compression molding, where the mold temperature is high; manual operation is not only inefficient but also carries the risk of burns, hindering large-scale automated production. Therefore, in the processing of inductor components, how to achieve rapid separation between the mold plates that support the product is a problem that those skilled in the art need to consider. Utility Model Content
[0004] The purpose of this invention is to provide an inductor mold separation mechanism to solve the problem of low mold separation efficiency during inductor component processing in the prior art.
[0005] The technical solution of this utility model is: an inductor mold separation mechanism, including a base;
[0006] The middle mold fixing component is set above the base and connected to the base through the support component. The middle mold fixing component includes two first fixing blocks that are set on the upper end of the support component and are symmetrically arranged. A first slot is provided on the side of the two first fixing blocks that are close to each other, and the first slot engages with the middle mold plate.
[0007] The lower mold separation assembly is located directly above the base and includes a first driving device with a vertical driving direction, a support plate connected to the first driving device, and two symmetrical second fixing blocks connected to both sides of the support plate. A second slot is provided on the side of the two second fixing blocks that are close to each other. The second slot is parallel to the first slot and engages with the lower mold plate. The separation of the middle mold plate and the lower mold plate is completed by the downward drive of the first driving device.
[0008] Preferably, the support assembly includes a first support rod, a second support rod, a third support rod, and a fourth support rod arranged in a rectangular pattern and perpendicular to each other with the base;
[0009] The two first fixing blocks are respectively connected to the upper ends of the first and second support rods, as well as the upper ends of the third and fourth support rods.
[0010] Preferably, a retaining plate is provided between the second and third support rods, and between the first and fourth support rods.
[0011] Preferably, the two first fixing blocks extend toward each other to form a first protrusion, and the first slot is disposed on the first protrusion.
[0012] Preferably, the lower end of the support plate is connected to a first bracket, and the support plate is connected to the first driving device through the first bracket;
[0013] The first bracket is connected to a second driving device with a vertical driving direction. The second driving device is connected to a limit pin, and the second driving device drives the limit pin to move upward through the support plate.
[0014] Preferably, the lower sidewall of the second slot is on the same horizontal plane as the upper surface of the support plate.
[0015] Preferably, the sidewall and bottom of the first slot end are provided with a first guide slope;
[0016] The second guide slope is provided on the side wall and bottom of the end of the second slot.
[0017] Preferably, a third driving device is connected to the base, which can drive the base to move in the vertical direction.
[0018] Preferably, the base is connected to a guide rail, which is vertically arranged and symmetrically arranged on both sides of the base, and the base can move vertically along the guide rail.
[0019] Preferably, a limiting block is connected to the support plate, and the limiting block is connected to the side adjacent to the second fixing block.
[0020] Compared with the prior art, the advantages of this utility model are:
[0021] (1) The middle template and the lower template are respectively engaged by the first slot and the second slot, and the lower template moves downward under the drive of the first drive device, so that the middle template and the lower template can be separated quickly, which greatly improves the separation efficiency of the template and thus improves the production efficiency. Compared with the traditional manual separation operation, it not only improves the production efficiency, but also avoids the risk of burns to the operator caused by the high temperature mold. Attached Figure Description
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0023] Figure 1 This is a schematic diagram of the inductor mold separation mechanism described in this utility model;
[0024] Figure 2 This is a schematic diagram of the separation mechanism described in this utility model. Figure 1 ;
[0025] Figure 3 This is a schematic diagram of the separation mechanism described in this utility model. Figure 2 ;
[0026] Figure 4 for Figure 3 Enlarged structural diagram at point A in the middle.
[0027] Among them: base 1;
[0028] The middle mold fixing component 2 includes a first fixing block 21, a first slot 211, a first protrusion 212, and a first guide slope 213.
[0029] Support component 3, first support rod 31, second support rod 32, third support rod 33, fourth support rod 34, and clamping plate 35;
[0030] The lower mold separation assembly 4, the first driving device 41, the first bracket 42, the support plate 43, the second fixing block 44, the second slot 441, the second guide slope 442, the second driving device 45, and the limit pin 46.
[0031] Third drive unit 5, guide rail 51;
[0032] Middle template 61, lower template 62. Detailed Implementation
[0033] The present invention will be further described in detail below with reference to specific embodiments:
[0034] like Figures 1-4As shown, this utility model is applied to the mold separation during the support process of inductor components. In this utility model, the mold flowing into the inductor component production line includes a middle mold plate, a pad plate and a lower mold plate below the middle mold plate, and the pad plate and the lower mold plate are fixedly connected (the following description refers to the lower mold plate). The width of the pad plate is smaller than that of the lower mold plate of the middle mold plate. During processing, the product first flows together with the middle mold plate 61 and the lower mold plate 62 for processing. Then, the middle mold plate 61 and the lower mold plate 62 separate, and the product is placed on the middle mold plate 61 for processing. In this utility model, the middle mold plate 61 is engaged by a middle mold fixing component, and the lower mold separation component engages and drives the lower mold plate 62 downward, thereby realizing the separation of the lower mold plate 62 of the middle mold plate 61. Specifically: an inductor mold separation mechanism includes a base 1, a middle mold fixing component 2 disposed above the base 1, and the middle mold fixing component 2 is connected to the base 1 through a support component 3.
[0035] The intermediate mold fixing component 2 includes two first fixing blocks 21 symmetrically arranged on the upper end of the support component 3. A first slot 211 is provided on the side of the two first fixing blocks 21 that is close to each other, and the first slot 211 engages with the intermediate mold plate 61. The support component 3 includes a first support rod 31, a second support rod 32, a third support rod 33, and a fourth support rod 34 arranged in a rectangular pattern and perpendicular to the base 1. The two first fixing blocks 21 are respectively connected to the upper ends of the first support rod 31 and the second support rod 32, and the upper ends of the third support rod 33 and the fourth support rod 34.
[0036] In this embodiment, the two first fixing blocks 21 respectively stabilize the first support rod 31 and the second support rod 32, as well as the third support rod 33 and the fourth support rod 34. To further ensure the stability of the support assembly 3, a retaining plate 35 is provided between the second support rod 32 and the third support rod 33, and between the first support rod 31 and the fourth support rod 34.
[0037] Two first fixing blocks 21 extend toward each other to form a first protrusion 212, and a first slot 211 is provided on the first protrusion 212. With the provision of the first protrusion 212, the lower mold separation assembly 4 has sufficient installation space.
[0038] The lower mold separation assembly 4 is located directly above the base 1 and includes a first driving device 41 with a vertical driving direction, a support plate 43 connected to the first driving device 41 via a first bracket 42, two symmetrical second fixing blocks 44 connected to both sides of the support plate 43, a second slot 441 provided on the side of the two second fixing blocks 44 that is close to each other, the second slot 441 is parallel to the first slot 211, the second slot 441 engages with the lower mold plate 62, and the separation of the middle mold plate 61 and the lower mold plate 62 is completed by the downward drive of the first driving device 41.
[0039] In this embodiment, a second driving device 45 with a vertical driving direction is connected to the first bracket 42. The second driving device 45 is connected to a limit pin 46. The second driving device 45 drives the limit pin 46 to move upward and penetrate the support plate 43.
[0040] When the mold flows to the separation mechanism, the upper template 62 enters the first slot 211 under the guidance of the first guide slope 213; at the same time, the lower template 62 enters the second slot 441 under the guidance of the second guide slope 442; during the entry process, the lower end face of the lower template 62 is slidably connected to the upper end face of the support plate 43; when the mold touches the limiting block 47, it stops moving; then, driven by the second driving device 45, the limiting pin 46 moves upward, passes through and protrudes from the support plate 43, and inserts into the lower template 62 to position and limit the lower template 62, so as to ensure that the mold flows to the predetermined position; the first driving device 41 drives downward, so that the lower template 62 moves downward, completing the separation from the middle template 61.
[0041] A third drive device 5 and a guide rail 51 are connected to the base. The guide rail 51 is vertically and symmetrically arranged on both sides of the base. The third drive device 5 can drive the base to move vertically along the guide rail 51 to adjust the position of the first slot 211 in the vertical direction, so that the upper mold plate of different specifications can stably enter the first slot 211. At the same time, the guide rail 51 plays a guiding and load-bearing role for the separation mechanism to ensure the stability of the separation mechanism in the vertical direction.
[0042] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and therefore, all changes falling within the meaning and scope of the equivalents of the claims are intended to be included within this utility model.
Claims
1. An inductor mold separation mechanism, characterized in that, Including the base; The middle mold fixing component is set above the base and connected to the base through the support component. The middle mold fixing component includes two first fixing blocks that are set on the upper end of the support component and are symmetrically arranged. A first slot is provided on the side of the two first fixing blocks that are close to each other, and the first slot engages with the middle mold plate. The lower mold separation assembly is located directly above the base and includes a first driving device with a vertical driving direction, a support plate connected to the first driving device, and two symmetrical second fixing blocks connected to both sides of the support plate. A second slot is provided on the side of the two second fixing blocks that are close to each other. The second slot is parallel to the first slot and engages with the lower mold plate. The separation of the middle mold plate and the lower mold plate is completed by the downward drive of the first driving device.
2. The inductor mold separation mechanism according to claim 1, characterized in that: The support assembly includes a first support rod, a second support rod, a third support rod, and a fourth support rod arranged in a rectangular pattern and perpendicular to each other with the base; The two first fixing blocks are respectively connected to the upper ends of the first and second support rods, as well as the upper ends of the third and fourth support rods.
3. The inductor mold separation mechanism according to claim 2, characterized in that: A retaining plate is provided between the second and third support rods, and between the first and fourth support rods.
4. The inductor mold separation mechanism according to claim 1, characterized in that: The two first fixing blocks extend toward each other to form a first protrusion, and the first slot is disposed on the first protrusion.
5. The inductor mold separation mechanism according to claim 1, characterized in that: The lower end of the support plate is connected to a first bracket, and the support plate is connected to the first driving device through the first bracket. The first bracket is connected to a second driving device with a vertical driving direction. The second driving device is connected to a limit pin, and the second driving device drives the limit pin to move upward through the support plate.
6. The inductor mold separation mechanism according to claim 1, characterized in that: The lower sidewall of the second slot is on the same horizontal plane as the upper surface of the support plate.
7. The inductor mold separation mechanism according to claim 1, characterized in that: The first guide slope is provided on the side wall and bottom of the end of the first card slot; The second guide slope is provided on the side wall and bottom of the end of the second slot.
8. The inductor mold separation mechanism according to claim 1, characterized in that: A third driving device is connected to the base, which can drive the base to move in the vertical direction.
9. The inductor mold separation mechanism according to claim 8, characterized in that: The base is connected to a guide rail, which is vertically arranged and symmetrically arranged on both sides of the base, allowing the base to move vertically along the guide rail.
10. The inductor mold separation mechanism according to claim 1, characterized in that: A limiting block is connected to the support plate, and the limiting block is connected to the side adjacent to the second fixing block.