Automatic wire pressing device of winding equipment

By designing an automatic wire pressing device, stepper motors and electric components are used to realize the automatic winding and feeding of copper wire, which solves the problem of high cost and low efficiency caused by manual operation in the traditional winding process and realizes automated production.

CN223552397UActive Publication Date: 2025-11-14WUXI XINSHILI MOTOR TECH
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Patent Information

Application Number
CN202423086567.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-14
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional winding processes require manual operation, resulting in high production costs and low efficiency, which limits the expansion of production scale.

Method used

An automatic wire pressing device for winding equipment was designed. It adopts components such as stepper motor, electric telescopic rod, and electric cylinder to realize the automatic winding and feeding of copper wire. The rotating cylinder is driven by gear meshing. Combined with the wire crawling assembly and clamping plate structure, the automatic winding and forming of copper wire is realized.

Benefits of technology

It increases the automation level of winding, reduces manual intervention, lowers production costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic wire pressing device of winding equipment, and relates to the technical field of winding equipment. The winding device comprises a bottom plate, a first vertical plate and a second vertical plate are fixedly connected to the two sides of the top end of the bottom plate respectively, a rotating cylinder is rotationally connected to one side of the second vertical plate, a fixing plate is fixedly connected to the side, away from the second vertical plate, of the rotating cylinder, and a winding plate is arranged on the side, away from the rotating cylinder, of the fixing plate. The side, close to the second vertical plate, of the first vertical plate is rotationally connected with a rotating rod. One end of a copper wire penetrates through a wire penetrating ring and is arranged between a mounting plate and a wire pressing plate, then one end of the copper wire is clamped and fixed through retraction of a piston rod of an electric air cylinder, a wire body of the copper wire is arranged on the outer side of a wire winding plate, a stepping motor drives a second gear to rotate, the second gear is connected with a first gear in a meshed mode, and therefore the copper wire is wound on the wire winding plate. And meanwhile, the rotating cylinder is driven to rotate, so that rotation of the wire winding plate is achieved, the copper wire is automatically wound to the outer side of the wire winding plate, and the automation degree of motor wire winding is further improved.
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Description

Technical Field

[0001] This utility model relates to the field of winding equipment technology, specifically to an automatic wire pressing device for winding equipment. Background Technology

[0002] The wire pressing device in a winding machine is specifically designed to compact or fix the wire during the winding process. This device plays a crucial role in winding machines, especially in coil manufacturing, as it ensures that the wire maintains a stable shape and tension during winding, thereby improving the quality and reliability of the coil.

[0003] However, the traditional method of manually winding motor coils is labor-intensive and time-consuming, which not only increases production costs but also limits the expansion of production scale. In response to the above problems, the inventors have proposed an automatic wire pressing device for winding equipment to solve these problems. Utility Model Content

[0004] In order to solve the problem of automatic winding of motor coils, the purpose of this utility model is to provide an automatic wire pressing device for winding equipment.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: an automatic wire pressing device for winding equipment, comprising a base plate, wherein vertical plate one and vertical plate two are fixedly connected to both sides of the top of the base plate, a rotating cylinder is rotatably connected to one side of vertical plate two, a fixed plate is fixedly connected to the side of the rotating cylinder away from vertical plate two, a winding plate is provided on the side of the fixed plate away from the rotating cylinder, a rotating rod is rotatably connected to the side of vertical plate one near vertical plate two, a clamping plate is fixedly connected to the end of the rotating rod near the fixed plate, a slot is provided on the side of the clamping plate away from the rotating rod, one end of the winding plate is movably inserted into the slot, a driving assembly is provided on vertical plate two, a feeding assembly is provided inside the rotating cylinder, an L-shaped plate is fixedly connected to the top of vertical plate one near vertical plate two, and a wire feeding assembly is provided on the inner side of the L-shaped plate.

[0006] Preferably, the driving assembly includes a stepper motor, which is fixedly installed at the bottom of the inner side of the second vertical plate. One end of the stepper motor driving end extends to one side of the second vertical plate and is fixedly connected to a second gear. The end of the rotating cylinder away from the fixed plate extends to one side of the second vertical plate and is fixedly connected to a first gear. The second gear and the first gear are meshed together.

[0007] Preferably, the feeding assembly includes an electric telescopic rod, which is fixedly installed inside the rotating cylinder. The piston rod of the rotating cylinder is fixedly connected to the winding plate, and the winding plate movably passes through the fixed plate.

[0008] Preferably, the track assembly includes a reciprocating lead screw, which is rotatably connected to the inner side of the moving block. The outer side of the reciprocating lead screw is threadedly connected to the moving block, which is slidably engaged with the bottom end of the L-shaped plate. A threading ring is fixedly connected to the bottom end of the moving block.

[0009] Preferably, the end of the reciprocating screw near the first vertical plate extends to one side of the first vertical plate and is fixedly connected to a driven wheel, and the end of the rotating rod away from the clamping plate extends to one side of the first vertical plate and is fixedly connected to a driving wheel, and the driving wheel and the driven wheel are meshed together.

[0010] Preferably, a mounting plate is fixedly connected to one side of the rotating rod, an electric cylinder is fixedly mounted to one side of the mounting plate, and a pressure plate is fixedly connected to the piston rod of the electric cylinder.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. By passing one end of the copper wire through the wire-threading ring and placing it between the mounting plate and the pressure plate, the retraction of the piston rod of the electric cylinder clamps and fixes one end of the copper wire, placing the wire body on the outside of the winding plate. The stepper motor drives the second gear to rotate, and the second gear meshes with the first gear, simultaneously driving the rotating cylinder to rotate, thereby realizing the rotation of the winding plate and automatically winding the copper wire to the outside of the winding plate, further improving the automation level of motor winding.

[0013] 2. By retracting the piston rod of the electric telescopic rod, the winding plate is stored inside the rotating cylinder. During the storage process, the coil on the outside of the winding plate is blocked by the fixing plate, thereby peeling the wound copper wire off the winding plate and realizing automatic feeding operation. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0017] Figure 3 This is a schematic diagram of the wire pressing assembly of this utility model.

[0018] In the diagram: 1. Base plate; 2. Vertical plate one; 3. Vertical plate two; 4. Rotating cylinder; 5. Fixing plate; 6. Winding plate; 7. Rotating rod; 8. Clamping plate; 9. Slot; 10. Gear one; 11. Stepper motor; 12. Gear two; 13. Electric telescopic rod; 14. L-shaped plate; 15. Reciprocating lead screw; 16. Moving block; 17. Threading ring; 18. Driving wheel; 19. Driven wheel; 20. Mounting plate; 21. Electric cylinder; 22. Wire pressing plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Figure 1-3 As shown, this utility model provides an automatic wire pressing device for a winding equipment, including a base plate 1. Vertical plates 1 and 2 are fixedly connected to both sides of the top of the base plate 1, respectively. A rotating cylinder 4 is rotatably connected to one side of vertical plate 2. A fixing plate 5 is fixedly connected to the side of the rotating cylinder 4 away from vertical plate 2. A winding plate 6 is provided on the side of the fixing plate 5 away from the rotating cylinder 4. A rotating rod 7 is rotatably connected to the side of vertical plate 1 near vertical plate 2. A clamping plate 8 is fixedly connected to the end of the rotating rod 7 near the fixing plate 5. A slot 9 is opened on the side of the clamping plate 8 away from the rotating rod 7. One end of the winding plate 6 is movably inserted into the slot 9. A driving assembly is provided on vertical plate 2. A feeding assembly is provided inside the rotating cylinder 4. An L-shaped plate 14 is fixedly connected to the top of vertical plate 12 near vertical plate 2. A wire feeding assembly is provided on the inner side of the L-shaped plate 14.

[0021] The drive assembly includes a stepper motor 11, which is fixedly installed on the bottom of the inner side of the vertical plate 2 3. One end of the stepper motor 11 extends to one side of the vertical plate 2 3 and is fixedly connected to a gear 2 12. The end of the rotating cylinder 4 away from the fixed plate 5 extends to one side of the vertical plate 2 3 and is fixedly connected to a gear 10. Gear 2 12 and gear 10 are meshed together.

[0022] By adopting the above technical solution, the stepper motor 11 drives the gear 12 to rotate, and the gear 12 meshes with the gear 10, thereby driving the rotating cylinder 4 to rotate, thus realizing the rotation of the winding plate 6 and automatically winding the copper wire to the outside of the winding plate 6.

[0023] The feeding assembly includes an electric telescopic rod 13, which is fixedly installed inside the rotating cylinder 4. The piston rod of the rotating cylinder 4 is fixedly connected to the winding plate 6, and the winding plate 6 movably passes through the fixed plate 5.

[0024] By adopting the above technical solution, after the copper wire on the outer side of the winding plate 6 is wound, the winding plate 6 is stored inside the rotating cylinder 4 by the retraction of the piston rod of the electric telescopic rod 13. During the storage process, the coil on the outer side of the winding plate 6 is blocked by the fixing plate 5, thereby peeling the wound copper wire off the winding plate 6.

[0025] The track assembly includes a reciprocating screw 15, which is rotatably connected to the inner side of a moving block 16. The outer side of the reciprocating screw 15 is threadedly connected to the moving block 16. The moving block 16 is slidably engaged with the bottom end of the L-shaped plate 14. A threading ring 17 is fixedly connected to the bottom end of the moving block 16.

[0026] By adopting the above technical solution, one end of the copper wire is passed through the wire-threading ring 17. During the winding process, the rotation of the reciprocating screw 15 drives the moving block 16 to move laterally back and forth along the outside of the reciprocating screw 15, thereby evenly winding the copper wire to the outside of the winding plate 6.

[0027] The end of the reciprocating screw 15 near the vertical plate 2 extends to one side of the vertical plate 2 and is fixedly connected to the driven wheel 19. The end of the rotating rod 7 away from the clamping plate 8 extends to one side of the vertical plate 2 and is fixedly connected to the driving wheel 18. The driving wheel 18 and the driven wheel 19 are meshed together.

[0028] By adopting the above technical solution, the rotation of the rotating cylinder 4, through the cooperation between the winding plate 6 and the slot 9, simultaneously drives the driving wheel 18 and the clamping plate 8 to rotate, and through the meshing connection between the driving wheel 18 and the driven wheel 19, simultaneously drives the driven wheel 19 and the reciprocating screw 15 to rotate.

[0029] A mounting plate 20 is fixedly connected to one side of the rotating rod 7, and an electric cylinder 21 is fixedly installed on one side of the mounting plate 20. The piston rod of the electric cylinder 21 is fixedly connected to a pressure plate 22.

[0030] By adopting the above technical solution, one end of the copper wire is placed between the mounting plate 20 and the pressure plate 22, and then the retraction of the piston rod of the electric cylinder 21 is used to clamp and fix one end of the copper wire.

[0031] Working principle: When winding the motor coil, one end of the copper wire is passed through the wire threading ring 17 and placed between the mounting plate 20 and the pressure plate 22. Then, the retraction of the piston rod of the electric cylinder 21 clamps and fixes one end of the copper wire, and places the copper wire body on the outside of the winding plate 6. The stepper motor 11 drives the gear 12 to rotate. The gear 12 meshes with the gear 10, and at the same time drives the rotating cylinder 4 to rotate, thereby realizing the rotation of the winding plate 6 and automatically winding the copper wire to the outside of the winding plate 6.

[0032] When the rotating cylinder 4 rotates, the cooperation between the winding plate 6 and the slot 9 drives the driving wheel 18 and the clamping plate 8 to rotate simultaneously. The driving wheel 18 and the driven wheel 19 mesh together, driving the driven wheel 19 and the reciprocating screw 15 to rotate simultaneously. This causes the moving block 16 to move laterally back and forth along the outside of the reciprocating screw 15, thereby evenly winding the copper wire to the outside of the winding plate 6.

[0033] After the copper wire on the outer side of the winding plate 6 is wound, the winding plate 6 is stored inside the rotating cylinder 4 by the retraction of the piston rod of the electric telescopic rod 13. During the storage process, the coil on the outer side of the winding plate 6 is blocked by the fixing plate 5, thereby peeling the wound copper wire off the winding plate 6.

[0034] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An automatic wire pressing device for a winding machine, comprising a base plate (1), characterized in that: Vertical plate one (2) and vertical plate two (3) are fixedly connected to both sides of the top of the base plate (1). A rotating cylinder (4) is rotatably connected to one side of vertical plate two (3). A fixing plate (5) is fixedly connected to the side of the rotating cylinder (4) away from vertical plate two (3). A winding plate (6) is provided on the side of the fixing plate (5) away from the rotating cylinder (4). A rotating rod (7) is rotatably connected to the side of vertical plate one (2) near vertical plate two (3). The rotating rod (7) is close to the fixing plate. A clamping plate (8) is fixedly connected to one end of the fixed plate (5). A slot (9) is provided on the side of the clamping plate (8) away from the rotating rod (7). One end of the winding plate (6) is movably inserted into the slot (9). A driving assembly is provided on the second vertical plate (3). A feeding assembly is provided inside the rotating cylinder (4). An L-shaped plate (14) is fixedly connected to the top of the first vertical plate (2) on the side near the second vertical plate (3). A crawling assembly is provided on the inner side of the L-shaped plate (14).

2. The automatic wire pressing device for winding equipment as described in claim 1, characterized in that, The drive assembly includes a stepper motor (11), which is fixedly installed at the bottom of the inner side of the vertical plate 2 (3). One end of the drive end of the stepper motor (11) extends to one side of the vertical plate 2 (3) and is fixedly connected to a gear 2 (12). The end of the rotating cylinder (4) away from the fixed plate (5) extends to one side of the vertical plate 2 (3) and is fixedly connected to a gear 1 (10). The gear 2 (12) and the gear 1 (10) are meshed together.

3. The automatic wire pressing device for winding equipment as described in claim 1, characterized in that, The feeding assembly includes an electric telescopic rod (13), which is fixedly installed inside the rotating cylinder (4). The piston rod of the rotating cylinder (4) is fixedly connected to the winding plate (6), and the winding plate (6) movably passes through the fixed plate (5).

4. The automatic wire pressing device for winding equipment as described in claim 1, characterized in that, The track assembly includes a reciprocating lead screw (15), which is rotatably connected to the inner side of a moving block (16). The outer side of the reciprocating lead screw (15) is threadedly connected to the moving block (16). The moving block (16) is slidably engaged with the bottom end of an L-shaped plate (14). A threading ring (17) is fixedly connected to the bottom end of the moving block (16).

5. The automatic wire pressing device for winding equipment as described in claim 4, characterized in that, The reciprocating screw (15) extends to one side of the vertical plate (2) and is fixedly connected to a driven wheel (19). The rotating rod (7) extends to one side of the vertical plate (2) and is fixedly connected to a driving wheel (18). The driving wheel (18) and the driven wheel (19) are meshed together.

6. The automatic wire pressing device for winding equipment as described in claim 1, characterized in that, A mounting plate (20) is fixedly connected to one side of the rotating rod (7), and an electric cylinder (21) is fixedly installed on one side of the mounting plate (20). The piston rod of the electric cylinder (21) is fixedly connected to a pressure plate (22).