Transformer winding processing equipment
By combining different types of transformer winding equipment, the problems of low efficiency and unstable quality of bushings were solved, and the stable transport and fixing of copper wire and bushings were achieved, thus improving the production efficiency and quality of winding.
Patent Information
- Application Number
- CN202423159745.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In existing technologies, the sleeving process requires additional transportation, and the sleeving is performed at the threading structure, resulting in low sleeving efficiency and unstable quality.
The transformer winding processing equipment includes a machine body, a feeding assembly, a feeding assembly, a wire and tube conveying assembly, a tube clamping and cutting assembly, a rotation assembly, a first wire and wire clamping assembly, a second wire and wire clamping assembly, a first drive device, a second drive device, an adhesive coating assembly, and a wire cutting assembly. Through the coordinated work of these components, the copper wire and the bushing are stably conveyed, clamped, and cut. The copper wire is fixed by alternating wire clamping and pressing methods to prevent retraction and achieve integrated adhesive coating of the winding bushing.
This improved the stability and quality of the bushing, increased production efficiency, and ensured winding quality.
Smart Images

Figure CN223552401U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer winding technology, and in particular to a transformer winding processing equipment. Background Technology
[0002] The winding is a crucial component of the transformer's magnetic and electrical circuits. First, the number and layout of the windings determine the transformer's turns ratio, i.e., the ratio of its input to output voltage. Second, the material and cross-sectional area of the windings affect the transformer's conductivity and heat dissipation, thus influencing its efficiency and lifespan. Furthermore, the winding process and quality directly impact the transformer's performance stability and reliability.
[0003] However, in the existing technology, the sleeve needs to be transported separately during the sleeve process, and the sleeve is installed at the threading structure, which not only results in low sleeve efficiency but also unstable quality. Utility Model Content
[0004] The purpose of this invention is to provide a transformer winding processing equipment to solve the problems in the prior art where the bushing process requires additional transportation of the bushing and the bushing is performed at the wire threading structure, resulting in low bushing efficiency and unstable quality.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A transformer winding processing equipment includes a machine body, a feeding assembly, a discharging assembly, a wire and pipe conveying assembly, a pipe clamping and cutting assembly, a rotation assembly, a first conductor and wire clamping assembly, a second conductor and wire clamping assembly, a first driving device, a second driving device, an adhesive coating assembly, and a wire cutting assembly.
[0007] The feeding assembly, unloading assembly, and coating assembly are respectively installed on the top surface of the machine body. The feeding assembly is used to feed the transformer, the unloading assembly is used to unload the transformer, and the coating assembly is used to coat the transformer with adhesive.
[0008] The top surface of the machine body is provided with a mounting frame. The transmission line and pipe assembly is mounted on the mounting frame. The transmission line and pipe assembly is used to transport copper wire or sleeve. The pipe clamping and cutting assembly is mounted on the transmission line and pipe assembly. The pipe clamping and cutting assembly is used to clamp the sleeve and cut the sleeve. The rotation assembly is mounted on the mounting frame. The rotation assembly is used to pick up and put down the transformer and make it rotate.
[0009] The first conductor and wire clamping assembly and the second conductor and wire clamping assembly are respectively installed on the left and right sides of the mounting frame. The first conductor and wire clamping assembly is used to guide and clamp the copper wire, and the second conductor and wire clamping assembly is used to guide and clamp the copper wire. The wire cutting assembly is installed on the second conductor and wire clamping assembly and is used to cut the copper wire. The first driving device is used to drive the first conductor and wire clamping assembly to move up and down, forward and backward, left and right, or rotate. The second driving device is used to drive the second conductor and wire clamping assembly to move up and down, forward and backward, left and right, or rotate.
[0010] Furthermore, the transmission line and conduit assembly includes a first drive unit, a synchronous shaft, a conveying wheel, a second drive unit, a pressure wheel, and a fixed base;
[0011] The fixing base is fixedly installed on the mounting frame. The top of the fixing base is provided with multiple through holes, which are evenly spaced along the length of the fixing base.
[0012] The synchronous shaft is rotatably mounted on the fixed base, and the synchronous shaft is equipped with multiple conveying wheels. The first drive unit is mounted on the fixed base and is used to drive the synchronous shaft to rotate.
[0013] The second drive unit is mounted on the fixed base, and the pressure wheel is mounted on the output end of the second drive unit. The pressure wheel can abut against the conveying wheel.
[0014] Specifically, the pipe clamping and cutting assembly includes a first movable seat, a cutter, a third driving part, a fourth driving part, a fifth driving part, a sixth driving part, a second movable seat, a first clamping block, and a second clamping block;
[0015] The first movable seat is mounted on the fixed seat and can move left and right. The third driving unit is used to drive the first movable seat to move left and right. The fourth driving unit is mounted on the first movable seat. The cutter is mounted on the output end of the fourth driving unit. The fourth driving unit is used to drive the cutter to move back and forth.
[0016] The second movable seat is movable back and forth and is mounted on the first movable seat. The fifth driving unit is used to drive the second movable seat to move back and forth. The first clamping block is fixedly mounted on the second movable seat. The second clamping block is movable back and forth and is mounted on the second movable seat. The second clamping block can abut against the first clamping block. The sixth driving unit is used to drive the second clamping block to move back and forth.
[0017] Preferably, the first driving device includes a third movable base, a fourth movable base, a fifth movable base, a seventh driving unit, an eighth driving unit, a ninth driving unit, and a tenth driving unit;
[0018] The third movable seat can be moved up and down and installed on the mounting frame; the fourth movable seat can be moved forward and backward and installed on the third movable seat; the fifth movable seat can be moved left and right and installed on the fourth movable seat.
[0019] The seventh driving unit is used to drive the third movable seat to move up and down, the eighth driving unit is used to drive the fourth movable seat to move back and forth, and the ninth driving unit is used to drive the fifth movable seat to move left and right.
[0020] The tenth driving unit is mounted on the fifth movable base, and the output end of the tenth driving unit is equipped with the first wire and the wire clamping assembly. The tenth driving unit is used to drive the first wire and the wire clamping assembly to rotate.
[0021] In some embodiments, the first conductor and clamping assembly includes a first mounting base, a first threading member, an eleventh driving part, and a twelfth driving part;
[0022] One end of the first mounting base is mounted on the output end of the tenth driving unit, and a plurality of first wire guides are mounted on the other end of the first mounting base. The eleventh driving unit is mounted on the first mounting base, and the twelfth driving unit is mounted on the output end of the eleventh driving unit. The eleventh driving unit is used to drive the twelfth driving unit to move left and right, and the twelfth driving unit is used to clamp the copper wire.
[0023] Furthermore, the second conductor and clamping assembly includes a second mounting base, a second threading member, and a thirteenth driving unit;
[0024] One end of the second mounting base is mounted on the output end of the second driving device, and a plurality of second wire guides are mounted on the other end of the second mounting base. The thirteenth driving part is mounted on the other end of the second mounting base and is used to clamp copper wires.
[0025] Specifically, the self-rotating assembly includes a sixth movable seat, a seventh movable seat, an eighth movable seat, a fourteenth drive unit, a fifteenth drive unit, a sixteenth drive unit, a seventeenth drive unit, and a gripper unit;
[0026] The sixth movable seat can be moved left and right and installed on the mounting frame; the seventh movable seat can be moved up and down and installed on the sixth movable seat; the eighth movable seat can be moved back and forth and installed on the seventh movable seat.
[0027] The fourteenth driving unit is used to drive the sixth movable seat to move left and right, the fifteenth driving unit is used to drive the seventh movable seat to move up and down, and the sixteenth driving unit is used to drive the eighth movable seat to move back and forth.
[0028] The gripper is rotatably mounted on the eighth movable seat. The gripper can pick up and put down the transformer by opening and closing. The seventeenth driving unit is used to drive the gripper to rotate.
[0029] Compared with the prior art, one of the above technical solutions has the following beneficial effects:
[0030] The machine, consisting of a body, mounting frame, feeding assembly, unloading assembly, wire and tube feeding assembly, tube clamping and cutting assembly, rotation assembly, first wire and clamping assembly, second wire and clamping assembly, first drive device, second drive device, coating assembly, and wire cutting assembly, can not only transport copper wire and tubes, but also improve the stability and quality of the tubes by clamping and cutting them, achieving integrated coating of the winding tubes, which is beneficial to improving production efficiency. Moreover, the second wire and clamping assembly and the first wire and clamping assembly use alternating clamping and pressing methods to fix the copper wire, preventing the copper wire from shrinking back, which is beneficial to improving the winding quality. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the structure of a transformer winding processing equipment according to one embodiment of the present invention;
[0032] Figure 2 This is a schematic diagram of the through hole structure of one embodiment of the present invention;
[0033] Figure 3 This is a schematic diagram of the pipe clamping and cutting assembly according to one embodiment of the present invention;
[0034] Figure 4 This is a schematic diagram of the structure of the first driving device according to one embodiment of the present invention;
[0035] Figure 5 yes Figure 4 A magnified view of point A;
[0036] Figure 6 yes Figure 4 A magnified view of point B;
[0037] The components include: machine body 1, mounting frame 11, feeding assembly 21, unloading assembly 22, conveyor and pipe assembly 3, first drive unit 31, synchronous shaft 32, conveyor wheel 33, second drive unit 34, clamping wheel 35, fixed seat 36, through hole 361, pipe clamping and cutting assembly 4, first moving seat 41, cutter 42, third drive unit 431, fourth drive unit 432, fifth drive unit 433, sixth drive unit 434, second moving seat 44, first clamping block 46, second clamping block 47, rotation assembly 5, sixth moving seat 51, seventh moving seat 52, eighth moving seat 53, and fourteenth drive unit. Part 54, Fifteenth Drive Part 55, Seventeenth Drive Part 57, Clamping Claw Part 58, First Conductor and Wire Clamping Assembly 6, First Mounting Base 61, First Wire Passing Member 62, Eleventh Drive Part 63, Twelfth Drive Part 64, Second Conductor and Wire Clamping Assembly 7, Second Mounting Base 71, Second Wire Passing Member 72, Thirteenth Drive Part 73, First Drive Device 81, Third Moving Base 811, Fourth Moving Base 812, Fifth Moving Base 813, Seventh Drive Part 814, Eighth Drive Part 815, Ninth Drive Part 816, Tenth Drive Part 817, Second Drive Device 82, Coated Assembly 9. Detailed Implementation
[0038] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0039] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," "inner side," "outer side," "inner end," "outer end," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish descriptive features, without any order or emphasis. In the description of this utility model, unless otherwise stated, "multiple" means two or more.
[0040] In one embodiment of this utility model, such as Figure 1-6As shown, a transformer winding processing device includes a machine body 1, a feeding assembly 21, a discharging assembly 22, a wire and pipe conveying assembly 3, a pipe clamping and cutting assembly 4, a rotation assembly 5, a first conductor and wire clamping assembly 6, a second conductor and wire clamping assembly 7, a first drive device 81, a second drive device 82, an adhesive coating assembly 9, and a wire cutting assembly. The feeding assembly 21, the discharging assembly 22, and the adhesive coating assembly 9 are respectively installed on the top surface of the machine body 1. The feeding assembly 21 is used to feed transformers, the discharging assembly 22 is used to discharge transformers, and the adhesive coating assembly 9 is used to coat the transformers with adhesive. The top surface of the machine body 1 is provided with a mounting frame 11. The wire and pipe conveying assembly 3 is installed on the mounting frame 11. The wire and pipe conveying assembly 3 is used to convey copper wire or sleeves. The pipe clamping and cutting assembly 4 is installed on the wire and pipe conveying assembly 3. The tube clamping and cutting assembly 4 is used to clamp and cut the sleeve. The rotating assembly 5 is installed on the mounting frame 11 and is used to pick up and put down the transformer and make it rotate. The first conductor and clamping assembly 6 and the second conductor and clamping assembly 7 are respectively installed on the left and right sides of the mounting frame 11. The first conductor and clamping assembly 6 is used to guide and clamp the copper wire, and the second conductor and clamping assembly 7 is used to guide and clamp the copper wire. The wire cutting assembly is installed on the second conductor and clamping assembly 7 and is used to cut the copper wire. The first driving device 81 is used to drive the first conductor and clamping assembly 6 to move up and down, forward and backward, left and right, or rotate. The second driving device 82 is used to drive the second conductor and clamping assembly 7 to move up and down, forward and backward, left and right, or rotate. In this embodiment, the feeding assembly 21, the unloading assembly 22, and the coating assembly 9 are respectively located on the front side of the mounting frame 11. The feeding assembly 21 is located to the left of the unloading assembly 22. Both the feeding assembly 21 and the unloading assembly 22 are prior art. The coating assembly 9 is located behind the feeding assembly 21 and the unloading assembly 22. The coating assembly 9 is prior art. The wire and tube assembly 3 is installed on the top of the mounting frame 1. The tube clamping and cutting assembly 4 is installed on the bottom of the wire and tube assembly 3. The rotation assembly 5 is located below the tube clamping and cutting assembly 4. The first wire and wire clamping assembly 6 and The second conductor and wire clamping assembly 7 are movably mounted on the left and right sides of the mounting frame 11, respectively. The first driving device 81 is used to drive the first conductor and wire clamping assembly 7 to move up and down, forward and backward, left and right, or rotate. The second driving device 82 is used to drive the second conductor and wire clamping assembly 7 to move up and down, forward and backward, left and right, or rotate. The first driving device 81 and the second driving device 82 have the same structure. The wire cutting assembly is mounted on the second conductor and wire clamping assembly 7. The wire cutting assembly is existing technology. During operation, the feeding assembly 21 feeds and conveys the transformer, and then the rotation assembly 5 clamps the transformer to the working position.The first driving device 81 drives the wire and clamping assembly 6 to a set position, and the second driving device 82 drives the wire and clamping assembly 7 to a set position. Specifically, the first wire and clamping assembly 6 is located directly below the conveying and conduit assembly 3, and the second wire and clamping assembly 7 is located directly below the first wire and clamping assembly 6. Then, the conveying and conduit assembly 3 begins to convey copper wire downwards. The copper wire passes through the first wire and clamping assembly 6 and the second wire and clamping assembly 7 in sequence. The second wire and clamping assembly 7 clamps the end of the copper wire. Then, according to the set position... The circuit operates according to a programmed route, driving the copper wire to the transformer to cooperate with the rotating component 5 for winding. During the winding process, the second conductor and clamping component 7 and the first conductor and clamping component 6 use alternating clamping and pressing methods to fix the copper wire, ensuring winding quality and preventing the copper wire from shrinking back. After winding, the wire cutting component cuts the wire. If encapsulation is required, the encapsulation component 9 is used for encapsulation. Furthermore, according to the production process, when the copper wire needs to be sheathed, the clamping end of the clamping and cutting component 4 first reaches the set area, specifically, it moves to the conveying end of the transmission and conveying component 3. The tube assembly 3 conveys a sleeve. After conveying a sleeve of a set length, the tube clamping and cutting assembly 4 first clamps the required sleeve and then cuts it to obtain the desired length. The tube clamping and cutting assembly 4 then conveys the cut sleeve to the transmission end of the transmission line assembly 3. The transmission line assembly 3 then conveys copper wire through the sleeve. After the wire is threaded, the tube clamping and cutting assembly 4 releases the sleeve, and the sleeve follows the copper wire to wind around the transformer. After the transformer is processed, the rotation assembly 5 places the transformer onto the unloading assembly 22. This application uses the body 1, mounting frame 11, loading assembly 21, and unloading assembly 22 to... The components 22 (material assembly), 3 (wire and tube conveying assembly), 4 (tube clamping and cutting assembly), 5 (rotation assembly), 6 (first conductor and wire clamping assembly), 7 (second conductor and wire clamping assembly), 81 (first drive device), 82 (second drive device), 9 (coating assembly), and 1 (wire cutting assembly) not only convey copper wire and tubing, but also, in conjunction with tube clamping and cutting, improve the stability and quality of the tubing, achieving integrated coating of the winding tubing, which is beneficial for improving production efficiency. Furthermore, the second conductor and wire clamping assembly 7 and the first conductor and wire clamping assembly 6 use alternating clamping and pressing methods to fix the copper wire, preventing copper wire retraction and improving winding quality.
[0041] like Figure 1-3As shown, the transmission line and conduit assembly 3 includes a first drive unit 31, a synchronous shaft 32, a conveying wheel 33, a second drive unit 34, a pressure wheel 35, and a fixed base 36. The fixed base 36 is fixedly installed on the mounting frame 11. The top of the fixed base 36 is provided with a plurality of through holes 361, which are evenly spaced along the length of the fixed base 36. The synchronous shaft 32 is rotatably installed on the fixed base 36 and is equipped with a plurality of conveying wheels 33. The first drive unit 32 is installed on the fixed base 36 and is used to drive the synchronous shaft 32 to rotate. The second drive unit 34 is installed on the fixed base 36, and the pressure wheel 35 is installed at the output end of the second drive unit 34. The pressure wheel 35 can abut against the conveying wheel 33. In this embodiment, the first drive unit 31 is a motor, and its output end is connected to the end of the synchronous shaft 32. The second drive unit 34 is a cylinder. The number of synchronous wheels 33, pressure wheels 35, the second drive unit 32, and through holes 361 are all six. Specifically, the conveying wheel 33 for conveying copper wires is a large, integrated conveying wheel 33, which can simultaneously convey multiple copper wires, while the conveying wheel 33 for conveying sleeves is a smaller, single conveying wheel. Each conveying wheel conveys one sleeve, ensuring conveying quality. During operation, copper wires and sleeves are inserted through the corresponding through holes 361 and then placed between the conveying wheel 33 and the clamping wheel 35. When copper wires or sleeves need to be conveyed, the output shaft of the second drive unit 34 extends, causing the clamping wheel 35 to press against the copper wires or sleeves and press against the conveying wheel 33. The first drive unit 31 drives the synchronous shaft 32 to rotate, and the synchronous shaft 32 drives multiple conveying wheels 33 to rotate. Under the action of the clamping wheel 35 and the conveying wheel 33, the copper wires or sleeves are conveyed downwards, which is convenient and fast. Copper wires or sleeves that are not clamped are not conveyed.
[0042] like Figure 3As shown, the pipe clamping and cutting assembly 4 includes a first movable seat 41, a cutter 42, a third driving part 431, a fourth driving part 432, a fifth driving part 433, a sixth driving part 434, a second movable seat 44, a first clamping block 46, and a second clamping block 47. The first movable seat 41 is movably mounted on the fixed seat 36. The third driving part 431 drives the first movable seat 41 to move left and right. The fourth driving part 432 is mounted on the first movable seat 41, and the cutter 42 is mounted on the output end of the fourth driving part 432. The fourth driving part 432 drives the cutter 42 to move back and forth. The second movable seat 44 is movably mounted on the first movable seat 41. The fifth driving part 433 drives the second movable seat 44 to move back and forth. The first clamping block 46 is fixedly mounted on the second movable seat 44. The second clamping block 47 is movably mounted on the second movable seat 44 and can abut against the first clamping block 46. The sixth driving part 434 drives the second clamping block 47 to move back and forth. In this embodiment, the third drive unit 431 is fixedly installed on the fixed base 36, and the fifth drive unit 433 is fixedly installed on the first movable base 41. Both the third drive unit 431 and the fifth drive unit 433 are motor lead screw structures, and the fourth drive unit 432 and the sixth drive unit 434 are cylinders. When sleeve is needed, the third drive unit 431 drives the first movable base 41 to move left and right, the fifth drive unit 433 drives the second movable base 44 to move back and forth, and the sixth drive unit 434 drives the second clamping block 47 to move backward. The second clamping block 47 moves away from the first clamping block 46, and then the wire feeding and conveying assembly 3 conveys the sleeve. At this time, the sleeve is located between the first clamping block 46 and the second clamping block 47. After conveying a set length, the sixth driving unit 434 drives the second clamping block 47 to move forward, so that the second clamping block 47 and the first clamping block 46 clamp the sleeve. After clamping, the fourth driving unit 432 drives the cutter 42 to move forward and reset, thereby cutting the sleeve. Then, in conjunction with the third driving unit 431 and the fifth driving unit 433, the sleeve is moved to the copper wire output end for wire threading, which is convenient and quick.
[0043] like Figure 1 and Figure 4As shown, the first driving device 81 includes a third movable base 811, a fourth movable base 812, a fifth movable base 813, a seventh driving unit 814, an eighth driving unit 815, a ninth driving unit 816, and a tenth driving unit 817. The third movable base 811 is movably mounted on the mounting frame 11, the fourth movable base 812 is movably mounted on the third movable base 811, and the fifth movable base 813 is movably mounted on the fourth movable base 812. The seventh driving unit 814 drives the third movable base 811 to move up and down, the eighth driving unit 814 drives the fourth movable base 812 to move forward and backward, and the ninth driving unit 816 drives the fifth movable base 813 to move left and right. The tenth driving unit 817 is mounted on the fifth movable base 813, and the output end of the tenth driving unit 817 is equipped with the first wire and wire clamping assembly 6. The tenth driving unit 817 drives the first wire and wire clamping assembly 6 to rotate. In this embodiment, the seventh drive unit 814, the eighth drive unit 815, and the ninth drive unit 816 are all motor lead screw structures, and the tenth drive unit 817 is a motor. During operation, the seventh drive unit 814 drives the third moving seat 811 to move up and down, the eighth drive unit 815 drives the fourth moving seat 812 to move back and forth, and the ninth drive unit 816 drives the fifth moving seat 813 to move left and right. In conjunction with the tenth drive unit 817, the first wire and wire clamping assembly 6 can move up and down, back and forth, left and right, and rotate, which facilitates the subsequent winding process.
[0044] like Figure 4-5As shown, the first conductor and clamping assembly 6 includes a first mounting base 61, a first threading member 62, an eleventh driving part 63, and a twelfth driving part 64; one end of the first mounting base 61 is mounted on the output end of the tenth driving part 817, and a plurality of the first threading members 62 are mounted on the other end of the first mounting base 61; the eleventh driving part 63 is mounted on the first mounting base 61, and the twelfth driving part 64 is mounted on the output end of the eleventh driving part 63; the eleventh driving part 63 is used to drive the twelfth driving part 64 to move left and right, and the twelfth driving part 64 is used to clamp the copper wire. In this embodiment, the eleventh driving unit 63 is a cylinder, and the twelfth driving unit 64 is a gripper cylinder. During wire threading, the wire feeding and conduit assembly 3 feeds the copper wire and passes it through the first threading member 62. At this time, the twelfth driving unit 64 is located below the threading member 62, and the eleventh driving unit 63 drives the twelfth driving unit 64 to move to the left, causing the twelfth driving unit 64 to be misaligned with the first threading member 62, preventing interference between the twelfth driving unit 64 and the copper wire. After threading is completed, the eleventh driving unit 63 drives the twelfth driving unit 64 to move to the right to reset, facilitating the subsequent clamping of the copper wire by the twelfth driving unit 64 for winding. Preferably, the first threading member 62 is detachably mounted on the first mounting base 61, and can be used according to actual needs.
[0045] like Figure 4 and Figure 6 As shown, the second conductor and clamping assembly 7 includes a second mounting base 71, a second threading member 72, and a thirteenth driving unit 73. One end of the second mounting base 71 is mounted on the output end of the second driving device 82, and a plurality of second threading members 72 are mounted on the other end of the second mounting base 71. The thirteenth driving unit 73 is mounted on the other end of the second mounting base 71 and is used to clamp the copper wire. In this embodiment, the second driving device 82 has the same structure as the first driving device 81. The second mounting base 71 is mounted on the output end of the motor corresponding to the second driving device 82. The thirteenth driving unit 73 is a gripper cylinder. During operation, the copper wire passes through the first threading member 62 and then through the second threading member 72, and is then clamped by the thirteenth driving unit 73, and then the subsequent winding begins. Preferably, the second threading member 72 is detachably mounted on the second mounting base 71 and can be used according to actual needs.
[0046] like Figure 1 and Figure 4As shown, the rotating assembly 5 includes a sixth movable seat 51, a seventh movable seat 52, an eighth movable seat 53, a fourteenth driving unit 54, a fifteenth driving unit 55, a sixteenth driving unit, a seventeenth driving unit 57, and a gripper part 58. The sixth movable seat 51 is movably mounted on the mounting frame 11. The seventh movable seat 52 is movably mounted on the sixth movable seat 51. The eighth movable seat 53 is movably mounted on the seventh movable seat 52. The fourteenth driving unit 54 drives the sixth movable seat 51 to move left and right. The fifteenth driving unit 55 drives the seventh movable seat 52 to move up and down. The sixteenth driving unit drives the eighth movable seat 53 to move back and forth. The gripper part 58 is rotatably mounted on the eighth movable seat 53. The gripper part 58 can pick up and put down the transformer by opening and closing. The seventeenth driving unit 57 drives the gripper part 58 to rotate. In this embodiment, the fourteenth drive unit 54, the fifteenth drive unit 55, and the sixteenth drive unit are all motor lead screw structures, the seventeenth drive unit 57 is a motor, and the gripper part 58 is a driven four-jaw opening and closing structure. The gripper part 58 is existing technology. When picking up materials, the fourteenth drive unit 54 drives the sixth moving seat 51 to move left and right, the fifteenth drive unit 55 drives the seventh moving seat 52 to move up and down, and the sixteenth drive unit drives the eighth moving seat 53 to move back and forth, thereby closing the four claws of the gripper part 58. As a result, the end of the gripper part 58 extends into the hollow area in the middle of the transformer. Then, the four claws open and close to expand and grasp the transformer. After the gripper part is reset, the seventeenth drive unit 57 drives the gripper part 58 to rotate and wind the wire.
[0047] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0048] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A transformer winding processing equipment, characterized in that: It includes a machine body, a feeding assembly, a discharging assembly, a wire and pipe conveying assembly, a pipe clamping and cutting assembly, a rotation assembly, a first wire and wire clamping assembly, a second wire and wire clamping assembly, a first drive device, a second drive device, an adhesive coating assembly, and a wire cutting assembly; The feeding assembly, unloading assembly, and coating assembly are respectively installed on the top surface of the machine body. The feeding assembly is used to feed the transformer, the unloading assembly is used to unload the transformer, and the coating assembly is used to coat the transformer with adhesive. The top surface of the machine body is provided with a mounting frame. The transmission line and pipe assembly is mounted on the mounting frame. The transmission line and pipe assembly is used to transport copper wire or sleeve. The pipe clamping and cutting assembly is mounted on the transmission line and pipe assembly. The pipe clamping and cutting assembly is used to clamp the sleeve and cut the sleeve. The rotation assembly is mounted on the mounting frame. The rotation assembly is used to pick up and put down the transformer and make it rotate. The first conductor and wire clamping assembly and the second conductor and wire clamping assembly are respectively installed on the left and right sides of the mounting frame. The first conductor and wire clamping assembly is used to guide and clamp the copper wire, and the second conductor and wire clamping assembly is used to guide and clamp the copper wire. The wire cutting assembly is installed on the second conductor and wire clamping assembly and is used to cut the copper wire. The first driving device is used to drive the first conductor and wire clamping assembly to move up and down, forward and backward, left and right, or rotate. The second driving device is used to drive the second conductor and wire clamping assembly to move up and down, forward and backward, left and right, or rotate.
2. The transformer winding processing equipment according to claim 1, characterized in that: The transmission line and pipe assembly includes a first drive unit, a synchronous shaft, a conveying wheel, a second drive unit, a pressure wheel, and a fixed base; The fixing base is fixedly installed on the mounting frame. The top of the fixing base is provided with multiple through holes, which are evenly spaced along the length of the fixing base. The synchronous shaft is rotatably mounted on the fixed base, and the synchronous shaft is equipped with multiple conveying wheels. The first drive unit is mounted on the fixed base and is used to drive the synchronous shaft to rotate. The second drive unit is mounted on the fixed base, and the pressure wheel is mounted on the output end of the second drive unit. The pressure wheel can abut against the conveying wheel.
3. The transformer winding processing equipment according to claim 2, characterized in that: The pipe clamping and cutting assembly includes a first movable seat, a cutter, a third drive unit, a fourth drive unit, a fifth drive unit, a sixth drive unit, a second movable seat, a first clamping block, and a second clamping block; The first movable seat is mounted on the fixed seat and can move left and right. The third driving unit is used to drive the first movable seat to move left and right. The fourth driving unit is mounted on the first movable seat. The cutter is mounted on the output end of the fourth driving unit. The fourth driving unit is used to drive the cutter to move back and forth. The second movable seat is movable back and forth and is mounted on the first movable seat. The fifth driving unit is used to drive the second movable seat to move back and forth. The first clamping block is fixedly mounted on the second movable seat. The second clamping block is movable back and forth and is mounted on the second movable seat. The second clamping block can abut against the first clamping block. The sixth driving unit is used to drive the second clamping block to move back and forth.
4. The transformer winding processing equipment according to claim 1, characterized in that: The first drive unit includes a third movable base, a fourth movable base, a fifth movable base, a seventh drive unit, an eighth drive unit, a ninth drive unit, and a tenth drive unit; The third movable seat can be moved up and down and installed on the mounting frame; the fourth movable seat can be moved forward and backward and installed on the third movable seat; the fifth movable seat can be moved left and right and installed on the fourth movable seat. The seventh driving unit is used to drive the third movable seat to move up and down, the eighth driving unit is used to drive the fourth movable seat to move back and forth, and the ninth driving unit is used to drive the fifth movable seat to move left and right. The tenth driving unit is mounted on the fifth movable base, and the output end of the tenth driving unit is equipped with the first wire and the wire clamping assembly. The tenth driving unit is used to drive the first wire and the wire clamping assembly to rotate.
5. The transformer winding processing equipment according to claim 4, characterized in that: The first conductor and clamping assembly includes a first mounting base, a first threading member, an eleventh driving part, and a twelfth driving part; One end of the first mounting base is mounted on the output end of the tenth driving unit, and a plurality of first wire guides are mounted on the other end of the first mounting base. The eleventh driving unit is mounted on the first mounting base, and the twelfth driving unit is mounted on the output end of the eleventh driving unit. The eleventh driving unit is used to drive the twelfth driving unit to move left and right, and the twelfth driving unit is used to clamp the copper wire.
6. The transformer winding processing equipment according to claim 1, characterized in that: The second conductor and clamping assembly includes a second mounting base, a second threading member, and a thirteenth driving unit; One end of the second mounting base is mounted on the output end of the second driving device, and a plurality of second wire guides are mounted on the other end of the second mounting base. The thirteenth driving part is mounted on the other end of the second mounting base and is used to clamp copper wires.
7. The transformer winding processing equipment according to claim 1, characterized in that: The self-rotating assembly includes a sixth movable seat, a seventh movable seat, an eighth movable seat, a fourteenth drive unit, a fifteenth drive unit, a sixteenth drive unit, a seventeenth drive unit, and a gripper unit; The sixth movable seat can be moved left and right and installed on the mounting frame; the seventh movable seat can be moved up and down and installed on the sixth movable seat; the eighth movable seat can be moved back and forth and installed on the seventh movable seat. The fourteenth driving unit is used to drive the sixth movable seat to move left and right, the fifteenth driving unit is used to drive the seventh movable seat to move up and down, and the sixteenth driving unit is used to drive the eighth movable seat to move back and forth. The gripper is rotatably mounted on the eighth movable seat. The gripper can pick up and put down the transformer by opening and closing. The seventeenth driving unit is used to drive the gripper to rotate.