Feeding mechanism with material waiting function and winding device

By designing a feeding mechanism with a waiting function, the stator winding efficiency was improved. The alternating operation of the first and second feeding components solved the problem of low efficiency in existing winding machines and met the production needs of the factory.

CN223553185UActive Publication Date: 2025-11-14深圳市平盛自动化设备有限公司
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202422735576.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-11-14
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing stator winding machines require the stator to be removed from the winding station and placed back in place after winding is completed, resulting in low winding efficiency and failing to meet the production and processing needs of the factory.

Method used

Design a feeding mechanism with a waiting function. The first feeding component and the second feeding component alternately enter the winding position group to wind the wire under the drive of the feeding switching component. Another feeding component exits the winding position group, removes the completed stator, and re-feeds the wire, thereby realizing alternating feeding and winding.

Benefits of technology

It improves stator winding efficiency, enabling it to better meet the production and processing needs of the factory.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223553185U_ABST
    Figure CN223553185U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of stator winding, and particularly relates to a feeding mechanism with a material waiting function, which comprises a main body provided with a winding position group; the first feeding assembly is provided with a first feeding position group which is used for placing a stator so as to assist stator winding; the second feeding assembly is provided with a second feeding position group which is used for placing the stator so as to assist stator winding; the feeding switching assembly is used for controlling the first feeding position set and the second feeding position set to alternately enter the winding position set, the first feeding assembly, the second feeding assembly and the feeding switching assembly are all arranged on the main body, and the feeding switching assembly is in driving connection with the first feeding assembly and the second feeding assembly. According to the utility model, the stator winding efficiency can be effectively improved, and the production and processing requirements of factories can be better met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of stator winding, and specifically relates to a feeding mechanism and winding device with a waiting function. Background Technology

[0002] As a core component of the motor structure, the stator's winding efficiency directly affects the overall production efficiency and performance of the motor. Therefore, improving stator winding efficiency is of paramount importance for enhancing the overall production efficiency of the motor.

[0003] For example, a coarse wire type dual-station winding machine disclosed in a prior patent (application number CN201920404566.9) includes a frame, a base plate, a wire feeding and changing mechanism, and a winding mechanism; the base plate is fixedly installed on the frame, and the wire feeding and changing mechanism and the winding mechanism are both fixedly installed on the frame through the base plate; the wire feeding and changing mechanism includes a first winding station and a second winding station for fixing externally processed workpieces; the winding mechanism is arranged side by side with the wire feeding and changing mechanism, and the winding mechanism winds the externally processed workpieces at the first winding station and the second winding station. In this invention, the winding machine includes a frame, a base plate, a wire-laying and leveling mechanism, and a winding mechanism. Both the wire-laying and leveling mechanism and the winding mechanism are fixedly mounted on the frame via the base plate, ensuring structural stability. The wire-laying and leveling mechanism includes a first winding station and a second winding station for fixing externally processed workpieces, giving the winding machine a dual-station configuration. Compared to existing single-station winding machines, this winding machine improves work efficiency and solves the problem of cumbersome fixture replacement. However, in this winding machine, after the stator winding is completed at the first and second winding stations, the first and second winding stations need to be removed from their winding positions, the completed stator is removed from the first and second winding stations, and then the stator to be wound is placed at the first and second winding stations. Finally, the first and second winding stations enter their winding positions for winding. The efficiency of this entire winding process is relatively low and cannot adequately meet the production and processing needs of factories. Utility Model Content

[0004] To address the aforementioned problems, the present invention aims to provide a feeding mechanism with a waiting function. This feeding mechanism can alternately feed materials to assist in winding, effectively improving stator winding efficiency and better meeting the production and processing needs of factories.

[0005] Another objective of this invention is to provide a winding device that can alternately feed and wind wire, effectively improving stator winding efficiency and better meeting the production and processing needs of factories.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows.

[0007] A feeding mechanism with a waiting function includes:

[0008] The main body is provided with a winding position group;

[0009] The first feeding component is provided with a first feeding position group for placing the stator to assist in stator winding;

[0010] The second feeding assembly is provided with a second feeding position group for placing the stator to assist in stator winding;

[0011] A feeding switching component for controlling the alternating entry of the first feeding position group and the second feeding position group into the winding position group. The first feeding component, the second feeding component, and the feeding switching component are all mounted on the main body, and the feeding switching component is drivenly connected to the first feeding component and the second feeding component.

[0012] In this mechanism, driven by the feeding switching component, the first feeding component and the second feeding component can, while one feeding component enters the winding position group to assist in winding, the other feeding component can exit the winding position group to remove the wound stator and re-feed it. This allows the first feeding position group and the second feeding position group to alternately perform feeding and assisting in winding, which can effectively improve the stator winding efficiency and better meet the production and processing needs of the factory.

[0013] Furthermore, the feeding switching component includes a first switching driver and a second switching driver, wherein the first switching driver is driven to the first feeding component and the second switching driver is driven to the second feeding component.

[0014] Furthermore, the winding position group includes multiple winding positions, the first feeding position group includes multiple first feeding positions, the second feeding position group includes multiple second feeding positions, the multiple first feeding positions correspond to the multiple winding positions respectively, and the multiple second feeding positions correspond to the multiple winding positions respectively.

[0015] Furthermore, the first feeding component includes a first linkage component and multiple sets of first movable arms. The first switching drive component is driven to connect with the first linkage component. The multiple sets of first movable arms are fixed on the first linkage component. A first feeding seat is also fixedly provided on the first movable arm. The first feeding position is formed on the first feeding seat.

[0016] The second feeding component includes a second linkage component and multiple sets of second movable arms. The second switching drive component is driven to connect with the second linkage component. The multiple sets of second movable arms are fixed on the second linkage component. A second feeding seat is also fixedly provided on the second movable arm. The second feeding position is formed on the second feeding seat.

[0017] Furthermore, the first switching drive, the first linkage, the multiple sets of first movable arms, the second switching drive, the second linkage, and the multiple sets of second movable arms are all disposed on the lower side of the main body; multiple winding positions are disposed on the upper side of the main body, and a switching groove group is disposed below the multiple winding positions on the main body, and the first feeding seat and the second feeding seat corresponding to the winding position pass through the switching groove group below the winding position and are exposed on the upper side of the main body.

[0018] Furthermore, the switching slot group includes a first switching active slot, a second switching active slot, and a feeding slot. The first switching active slot and the second switching active slot are connected and form a "V" shape. The feeding slot is connected to the first switching active slot and the second switching active slot at the connection point, and the feeding slot is located below the winding position.

[0019] Furthermore, multiple sets of first movable arms and multiple sets of second movable arms are arranged in a relatively cross manner;

[0020] Multiple sets of the first movable arms are inclinedly disposed on one side of the first linkage member. The first linkage member is also inclinedly disposed on a first movable guide rail, so that the first movable guide rail is movably disposed on the lower side of the main body. The inclination direction of the first movable guide rail and the inclination direction of the first movable arm are relatively intersecting. Multiple sets of the second movable arms are inclinedly disposed on one side of the second linkage member. The second linkage member is also inclinedly disposed on a second movable guide rail, so that the second movable guide rail is movably disposed on the lower side of the main body. The inclination direction of the second movable guide rail and the inclination direction of the second movable arm are relatively in the same direction.

[0021] Furthermore, the first loading seat is rotatably mounted on the first movable arm, and the first linkage is also provided with a first rotary motor and a first pulley set. The first rotary motor is driven to be connected to multiple sets of first loading seats on the first movable arm through the first pulley set. The second loading seat is rotatably mounted on the second movable arm, and the second linkage is also provided with a second rotary motor and a second pulley set. The second rotary motor is driven to be connected to multiple sets of second loading seats on the second movable arm through the second pulley set.

[0022] Furthermore, stator fixing components are provided on both the first and second feeding positions. The main body is also provided with a locking assembly for controlling the locking or unlocking of the stator fixing components at the winding positions. The locking assembly includes a locking drive component, a locking linkage component, and multiple locking actuating components. The multiple locking actuating components are all fixedly mounted on the locking linkage component, and the multiple locking actuating components correspond to the stator fixing components located in the multiple winding positions. The locking linkage component is movably connected to the main body, and the locking drive component is drivenly connected to the locking linkage component.

[0023] A winding device, characterized in that the device comprises:

[0024] Feeding mechanism;

[0025] A winding mechanism is used for winding, and the winding mechanism is disposed on the main body and corresponds to the winding position group. In this device, the first feeding component and the second feeding component are driven by the feeding switching component. While one feeding component enters the winding position group to be wound by the winding mechanism, the other feeding component can exit the winding position group to remove the wound stator and re-feed it. This allows the first feeding position group and the second feeding position group to alternately perform feeding and winding, which can effectively improve the stator winding efficiency and better meet the production and processing needs of the factory.

[0026] The beneficial effect of this utility model is that, in this mechanism, the first feeding component and the second feeding component are driven by the feeding switching component. While one feeding component enters the winding position group to assist in winding, the other feeding component can exit the winding position group to remove the completed stator and re-feed it. This allows the first feeding position group and the second feeding position group to alternately perform feeding and assisting in winding, which can effectively improve the stator winding efficiency and better meet the production and processing needs of the factory. Attached Figure Description

[0027] Figure 1 This is a first-person view structural diagram of the feeding mechanism.

[0028] Figure 2 This is a structural schematic diagram of the feeding mechanism from a second-person perspective.

[0029] Figure 3 This is a structural diagram of the first feeding component, the second feeding component, and the feeding switching component.

[0030] Figure 4 This is a schematic diagram of the winding device.

[0031] 1. Main body; 11. Winding position; 12. Switching slot group; 121. First switching slot; 122. Second switching slot; 123. Feeding slot;

[0032] 2. First feeding assembly; 21. First feeding position; 22. First linkage component; 23. First movable arm; 24. First feeding seat; 25. First movable guide rail; 26. First rotary motor; 27. First pulley assembly;

[0033] 3. Second feeding assembly; 31. Second feeding position; 32. Second linkage component; 33. Second movable arm; 34. Second feeding seat; 35. Second movable guide rail; 36. Second rotary motor; 37. Second pulley assembly;

[0034] 4. Feeding switching component; 41. First switching drive component; 42. Second switching drive component;

[0035] 5. Stator fasteners;

[0036] 6. Locking assembly; 61. Locking drive component; 62. Locking linkage component; 63. Locking actuating component;

[0037] 7. Winding mechanism;

[0038] 8. Wire clamping and cutting mechanism;

[0039] 9. Baffle mechanism. Detailed Implementation

[0040] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0041] See Figure 1-3 This embodiment provides a feeding mechanism with a waiting function, including:

[0042] Main body 1, with a winding position group provided on the main body 1;

[0043] The first feeding component 2 is provided with a first feeding position group for placing the stator to assist in stator winding;

[0044] The second feeding component 3 is provided with a second feeding position group for placing the stator to assist in stator winding;

[0045] The feeding switching component 4 is used to control the alternating entry of the first feeding position group and the second feeding position group into the winding position group. The first feeding component 2, the second feeding component 3, and the feeding switching component 4 are all set on the main body 1, and the feeding switching component 4 is drivenly connected to the first feeding component 2 and the second feeding component 3.

[0046] The winding position group is the location where the external winding structure winds the stator. When the feeding switching component 4 drives the first feeding component 2 to control the first feeding position group, which is loaded with stators to be wound, to enter the winding position group, the feeding switching component 4 drives the second feeding component 3 to control the second feeding position group, which is loaded with wound stators, to exit the winding position group. At this time, the external winding structure winds the stator on the first feeding position group, and at the same time, it can remove the wound stator loaded on the second feeding position group and load the stator to be wound, so as to wait for the stator on the first feeding position group to be wound before entering the next round of stator winding and stator loading. That is, through the alternating cycle of loading and waiting for materials and auxiliary winding of the first feeding position group and the second feeding position group, the stator winding efficiency can be effectively improved, and the production and processing needs of the factory can be better met.

[0047] In this embodiment, the feeding switching assembly 4 includes a first switching drive 41 and a second switching drive 42. The first switching drive 41 is drivenly connected to the first feeding assembly 2, and the second switching drive 42 is drivenly connected to the second feeding assembly 3. The first switching drive 41 and the second switching drive 42 drive the first feeding assembly 2 and the second feeding assembly 3 respectively, so that the first feeding position group and the second feeding position group can alternately and cyclically load and wait for materials, and assist in winding. Both the first switching drive 41 and the second switching drive 42 are cylinder structures.

[0048] In this embodiment, the winding position group includes multiple winding positions 11, the first feeding position group includes multiple first feeding positions 21, and the second feeding position group includes multiple second feeding positions 31. The multiple first feeding positions 21 correspond to the multiple winding positions 11, and the multiple second feeding positions 31 correspond to the multiple winding positions 11. Specifically, each winding position 11 corresponds to one first feeding position 21 and one second feeding position 31, which allows the first feeding position group and the second feeding position group to alternately and cyclically load and wait for materials for multiple stators and perform auxiliary winding on multiple stators.

[0049] In this embodiment, the first feeding component 2 includes a first linkage component 22 and multiple sets of first movable arms 23. The first switching drive component 41 is driven to connect with the first linkage component 22. The multiple sets of first movable arms 23 are fixed on the first linkage component 22. A first feeding seat 24 is also fixedly provided on the first movable arm 23. The first feeding position 21 is formed on the upper end of the first feeding seat 24.

[0050] The second feeding component 3 includes a second linkage component 32 and multiple sets of second movable arms 33. The second switching drive component 42 is driven to connect with the second linkage component 32. The multiple sets of second movable arms 33 are fixed on the second linkage component 32. A second feeding seat 34 is also fixedly provided on the second movable arm 33. The second feeding position 31 is formed on the upper end of the second feeding seat 34.

[0051] In this embodiment, the first switching drive 41, the first linkage 22, multiple sets of first movable arms 23, the second switching drive 42, the second linkage 32, and multiple sets of second movable arms 33 are all disposed on the lower side of the main body 1; multiple winding positions 11 are disposed on the upper side of the main body 1, and a switching groove group 12 is disposed below the multiple winding positions 11 on the main body 1. The first feeding seat 24 and the second feeding seat 34 corresponding to the winding positions 11 pass through the switching groove group 12 below the winding positions 11 and are exposed on the upper side of the main body 1.

[0052] In this embodiment, the switching slot group 12 includes a first switching active slot 121, a second switching active slot 122, and a feeding slot 123. The first switching active slot 121 and the second switching active slot 122 are connected and are in a "V" shape. The feeding slot 123 is connected to the first switching active slot 121 and the second switching active slot 122 at the connection point, and the feeding slot 123 is located below the winding position 11.

[0053] In this embodiment, multiple sets of first movable arms 23 and multiple sets of second movable arms 33 are arranged in a relatively cross manner;

[0054] Multiple sets of first movable arms 23 are inclinedly disposed on one side of the first linkage member 22. The first linkage member 22 is also inclinedly disposed on a first movable guide rail 25, so that the first movable guide rail 25 is movably disposed on the lower side of the main body 1. The inclination direction of the first movable guide rail 25 and the inclination direction of the first movable arm 23 are relatively intersecting. Multiple sets of second movable arms 33 are inclinedly disposed on one side of the second linkage member 32. The second linkage member 32 is also inclinedly disposed on a second movable guide rail 35, so that the second movable guide rail 35 is movably disposed on the lower side of the main body 1. The inclination direction of the second movable guide rail 35 and the inclination direction of the second movable arm 33 are relatively the same.

[0055] In this embodiment, the first loading seat 24 is rotatably mounted on the first movable arm 23. The first linkage 22 is also provided with a first rotary motor 26 and a first pulley group 27. The first rotary motor 26 is driven to the lower end of the first loading seats 24 on the multiple sets of first movable arms 23 through the first pulley group 27. Specifically, the first pulley group 27 is a structure including multiple pulleys and belts. The first rotary motor 26 drives the first loading seats 24 on the multiple sets of first movable arms 23 to rotate simultaneously through the first pulley group 27, so as to better cooperate with the external winding structure to assist the stator winding.

[0056] The second feeding seat 34 is rotatably mounted on the second movable arm 33. The second linkage 32 is also equipped with a second rotary motor 36 and a second pulley set 37. The second rotary motor 36 is driven to the lower end of the second feeding seats 34 on the multiple sets of second movable arms 33 through the second pulley set 37. Specifically, the second pulley set 37 is a structure including multiple pulleys and belts. The second rotary motor 36 drives the second feeding seats 34 on the multiple sets of second movable arms 33 to rotate simultaneously through the second pulley set 37, so as to better cooperate with the external winding structure to assist the stator winding.

[0057] In this embodiment, stator fixing members 5 are provided on both the first feeding position 21 and the second feeding position 31. The main body 1 is also provided with a locking assembly 6 for controlling the locking or unlocking of the stator fixing members 5 at the winding position 11. The locking assembly 6 includes a locking drive member 61, a locking linkage member 62, and multiple locking actuating members 63. The multiple locking actuating members 63 are all fixedly mounted on the locking linkage member 62, and the multiple locking actuating members 63 correspond to the stator fixing members 5 located in the multiple winding positions 11 respectively. The locking linkage member 62 is movably connected to the main body 1, and the locking drive member 61 is drivenly connected to the locking linkage member 62. The stator fixing member 5 is a stator fixing device according to a prior patent (application number CN202021757353.3); the locking drive member 61 is a cylinder structure. Specifically, the locking drive 61 drives multiple locking actuating members 63 to extend into the winding position 11 through the locking linkage 62, so as to align the actuating member of the stator fixing member 5 of the winding position 11. When the stator fixing member 5 is rotated by the first feeding seat 24 or the second feeding seat 34, the locking actuating member 63 can be used to actuate the actuating member to lock and unlock the stator installed on the stator fixing member 5.

[0058] See Figure 1-4 This embodiment also provides a winding device, which includes:

[0059] Feeding mechanism;

[0060] The winding mechanism 7 is mounted on the main body 1 and corresponds to the winding position group. Specifically, the winding mechanism 7 is substantially equivalent to the winding mechanism structure of the prior patent for a coarse wire type dual-station winding machine (application number CN201920404566.9). In addition, the device may also be provided with a wire clamping and cutting mechanism 8, a wire blocking mechanism 9, etc., which are substantially equivalent to the wire clamping and cutting mechanism and the wire blocking mechanism of the prior patent for a coarse wire type dual-station winding machine (application number CN201920404566.9).

[0061] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A feeding mechanism with a waiting function, characterized in that, include: The main body is provided with a winding position group; The first feeding component is provided with a first feeding position group for placing the stator to assist in stator winding; The second feeding assembly is provided with a second feeding position group for placing the stator to assist in stator winding; A feeding switching component for controlling the alternating entry of the first feeding position group and the second feeding position group into the winding position group. The first feeding component, the second feeding component, and the feeding switching component are all mounted on the main body, and the feeding switching component is drivenly connected to the first feeding component and the second feeding component.

2. The feeding mechanism with a waiting function according to claim 1, characterized in that, The feeding switching component includes a first switching driver and a second switching driver. The first switching driver is driven to the first feeding component, and the second switching driver is driven to the second feeding component.

3. A feeding mechanism with a waiting function according to claim 2, characterized in that, The winding position group includes multiple winding positions, the first feeding position group includes multiple first feeding positions, and the second feeding position group includes multiple second feeding positions. The multiple first feeding positions correspond to the multiple winding positions, and the multiple second feeding positions correspond to the multiple winding positions.

4. A feeding mechanism with a waiting function according to claim 3, characterized in that, The first feeding component includes a first linkage component and multiple sets of first movable arms. The first switching drive component is driven to connect with the first linkage component. The multiple sets of first movable arms are fixed on the first linkage component. A first feeding seat is also fixedly provided on the first movable arm. The first feeding position is formed on the first feeding seat. The second feeding component includes a second linkage component and multiple sets of second movable arms. The second switching drive component is driven to connect with the second linkage component. The multiple sets of second movable arms are fixed on the second linkage component. A second feeding seat is also fixedly provided on the second movable arm. The second feeding position is formed on the second feeding seat.

5. A feeding mechanism with a waiting function according to claim 4, characterized in that, The first switching drive, the first linkage, multiple sets of first movable arms, the second switching drive, the second linkage, and multiple sets of second movable arms are all located on the lower side of the main body; multiple winding positions are all located on the upper side of the main body, and a switching groove group is provided below the multiple winding positions on the main body. The first feeding seat and the second feeding seat corresponding to the winding position pass through the switching groove group below the winding position and are exposed on the upper side of the main body.

6. A feeding mechanism with a waiting function according to claim 5, characterized in that, The switching slot group includes a first switching active slot, a second switching active slot, and a feeding slot. The first switching active slot and the second switching active slot are connected and form an overall "V" shape. The feeding slot is connected to the first switching active slot and the second switching active slot at the connection point, and the feeding slot is located below the winding position.

7. A feeding mechanism with a waiting function according to claim 5, characterized in that, Multiple sets of first movable arms and multiple sets of second movable arms are arranged in a relatively cross manner; Multiple sets of the first movable arms are inclinedly disposed on one side of the first linkage member. The first linkage member is also inclinedly disposed on a first movable guide rail, so that the first movable guide rail is movably disposed on the lower side of the main body. The inclination direction of the first movable guide rail and the inclination direction of the first movable arm are relatively intersecting. Multiple sets of the second movable arms are inclinedly disposed on one side of the second linkage member. The second linkage member is also inclinedly disposed on a second movable guide rail, so that the second movable guide rail is movably disposed on the lower side of the main body. The inclination direction of the second movable guide rail and the inclination direction of the second movable arm are relatively in the same direction.

8. A feeding mechanism with a waiting function according to claim 4, characterized in that, The first loading seat is rotatably mounted on the first movable arm. The first linkage is also equipped with a first rotary motor and a first pulley set. The first rotary motor is driven to be connected to multiple sets of first loading seats on the first movable arm via the first pulley set. The second loading seat is rotatably mounted on the second movable arm. The second linkage is also equipped with a second rotary motor and a second pulley set. The second rotary motor is driven to be connected to multiple sets of second loading seats on the second movable arm via the second pulley set.

9. A feeding mechanism with a waiting function according to claim 3, characterized in that, Both the first and second feeding positions are equipped with stator fixing components. The main body is also equipped with a locking assembly for controlling the locking or unlocking of the stator fixing components at the winding positions. The locking assembly includes a locking drive component, a locking linkage component, and multiple locking actuating components. The multiple locking actuating components are all fixedly mounted on the locking linkage component, and the multiple locking actuating components correspond to the stator fixing components located in the multiple winding positions. The locking linkage component is movably connected to the main body, and the locking drive component is drivenly connected to the locking linkage component.

10. A winding device, characterized in that, The device includes: The feeding mechanism according to any one of claims 1-9; A winding mechanism for winding is provided on the main body and corresponds to the winding position group.

Citation Information

Patent Citations

  • Thick wire type double-station winding machine

    CN209859799U

  • Stator fixing device

    CN212660082U