Cowhide dried bean curd extrusion forming machine

Abstract

The cowhide dried bean curd extrusion forming machine comprises a supporting frame, an extrusion air cylinder, an extrusion head, a pressure sensor, a supporting arm, a first controller, a collecting tank, supporting legs, a supporting frame, a drainage seam, a drainage pipe, supporting legs, universal wheels with brakes, a second controller, a supporting plate, a supporting plate air cylinder, a bottom plate, a middle plate, a top plate and other structures. An advanced intelligent control system is adopted, a pressure sensor is arranged in an extrusion plate, the monitored pressure value can be transmitted to a first controller in real time in the extrusion forming process of the cow leather dried bean curd, when the transmitted pressure value is the same as the pressure value input into the first controller, the first controller controls an extrusion air cylinder to keep the state at the moment, and the extrusion air cylinder is in a closed state; according to the extruding machine for the cowhide dried bean curds, the extruding plate conducts extruding forming treatment on the cowhide dried bean curds with the constant pressure for the set duration, intelligent control and mechanical extruding forming of the cowhide dried bean curd extruding machine are achieved, the labor intensity of workers is reduced, the efficiency is improved, and the consistency of the product quality is guaranteed.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of food processing, and in particular to a cowhide dried bean curd extruding forming machine. BACKGROUND

[0002] In the traditional cowhide dried bean curd production process, the extruding forming step usually relies on manual operation, which is low in efficiency and difficult to guarantee the consistency of product quality. To this end, the present application provides a cowhide dried bean curd extruding forming machine to solve the above problems. CONTENT OF THE UTILITY MODEL

[0003] The application provides a cowhide dried bean curd extruding forming machine, which adopts an advanced intelligent control system, a pressure sensor is arranged in the extruding plate, and the cowhide dried bean curd can transmit the monitored pressure value to the controller I in real time during the extruding forming process. When the transmitted pressure value is the same as the input pressure value on the controller I, the controller I controls the extruding cylinder to keep the state at this time, so that the extruding plate extrudes the cowhide dried bean curd at a constant pressure for a set time, realizing intelligent control of the cowhide dried bean curd extruding machine and mechanical extruding forming. The application not only reduces the labor intensity, but also improves the efficiency and guarantees the consistency of product quality.

[0004] The application provides a cowhide dried bean curd extruding forming machine, which comprises an extruding mechanism, a forming mechanism and a placing plate group. The extruding mechanism comprises a support frame, an extruding cylinder is arranged at the top of the support frame and located at the central position of the support frame, an extruding head is installed at the output end of the extruding cylinder, the extruding head comprises a connecting head, an extruding plate is welded at the end of the connecting head, a pressure sensor is arranged in the extruding plate, a support arm is installed on the side wall of the support frame, a controller I is arranged on the support arm, the controller I is in wired connection with the extruding cylinder and the pressure sensor, and the forming mechanism is arranged below the extruding plate.

[0005] The forming mechanism comprises a collecting groove, a plurality of support legs are fixedly arranged on the upper surface of the bottom of the collecting groove, the same support frame is fixedly arranged at the top of the plurality of support legs, a plurality of drainage slots are formed in the four sides of the support frame, four support plate cylinders are arranged at the bottom of the support frame, the same support plate is connected to the output ends of the four support plate cylinders, a drain pipe is arranged at the bottom of the collecting groove, a hose is installed at the output end of the drain pipe, the placing plate group is placed in the support frame, the placing plate group comprises a bottom plate, a plurality of middle plates and a top plate, a plurality of supporting legs are fixedly arranged at the bottom of the collecting groove, one universal wheel with a brake is installed at the bottom of each supporting leg, a controller II is arranged on one supporting leg, and the controller II is in wired connection with the four support plate cylinders.

[0006] Further, the extruding head is detachable.

[0007] Further, a push-pull rod is arranged on one side of the collecting groove.

[0008] Further, the controller II comprises a battery and a control panel.

[0009] Further, the forming mechanism can be replaced.

[0010] From the above technical scheme, the present application provides a kind of cowhide dried bean extrusion forming machine, including: extrusion mechanism, forming mechanism and placement board group, extrusion mechanism, the mechanism for the extrusion forming treatment of cowhide dried bean forming raw material, can be pressed to the cowhide dried bean forming raw material placed in support frame, so that cowhide dried bean forming raw material is dehydrated, and form the cowhide dried bean of preset shape in forming mechanism, forming mechanism, under the action of extrusion mechanism, can make the cowhide dried bean forming raw material placed in support frame dehydrated and form the cowhide dried bean of required shape, placement board group, the multiple layers of clamps of the multiple layers of clamps that the cowhide dried bean forming raw material is placed in support frame in order stratification, can make the stratified forming of cowhide dried bean, to ensure the consistency of cowhide dried bean quality, extrusion mechanism includes support frame, the frame body of support setting extrusion cylinder, support frame top is provided with extrusion cylinder, kinetic energy output structure, provides kinetic energy support for the extrusion operation of extrusion head during the extrusion forming process of cowhide dried bean, it is located in the middle position of support frame, to facilitate the placement of forming mechanism, so that extrusion plate falls into the middle position of support frame during working process, to carry out efficient extrusion forming treatment to the cowhide dried bean forming raw material placed in support frame, extrusion cylinder output end is equipped with extrusion head, under the action of extrusion cylinder, the mechanism for the extrusion treatment of cowhide dried bean raw material placed in support frame, extrusion head includes connecting head, extrusion head and extrusion cylinder installation connection structure, connecting head tip is welded with extrusion plate, under the action of extrusion cylinder, the structure for the direct extrusion of cowhide dried bean forming raw material placed in support frame, its maximum horizontal plane is slightly smaller than the internal horizontal plane of support frame, provides strong support for the extrusion operation of extrusion plate in support frame, pressure sensor is arranged in extrusion plate, plays a monitoring role, for monitoring the extrusion force that extrusion plate receives under the action of extrusion cylinder at all times, and real-time data transmission back to controller one, to control the operation of extrusion cylinder by controller one, effectively control the extrusion time and extrusion force of cowhide dried bean, so that the quality of cowhide dried bean is basically consistent, support arm is installed on the side wall of support frame, and the support body of controller one is arranged, controller one is arranged on support arm, plays a control role, analyzes the data transmitted back to pressure sensor, and compares it with the input extrusion force parameter, to control the working state of extrusion cylinder, so that extrusion plate is extruded to the cowhide dried bean forming raw material placed in support frame for a set time length with constant extrusion force, to ensure that the quality of forming cowhide dried bean is basically consistent, controller one is connected with extrusion cylinder and pressure sensor, extrusion plate is provided with forming mechanism below;

[0011] The forming mechanism comprises a collecting groove, which has a collecting function and is used for collecting waste water flowing out of the cowhide bean curd forming raw materials placed in the supporting frame during the extrusion forming process, so that the waste water is discharged from the drain pipe to the recycling device for recycling and reuse, thereby reducing environmental pollution, improving resource recycling rate, and achieving the purpose of reducing resource waste rate. A plurality of supporting legs are fixedly arranged on the upper surface of the bottom of the collecting groove and support the supporting frame. The same supporting frame is fixedly arranged on the top of the plurality of supporting legs and places and restrains the container of the placing plate group. A plurality of drainage slots are formed in the four sides of the supporting frame. The waste water squeezed out of the cowhide bean curd forming raw materials placed in the supporting frame during the extrusion forming process flows out of the channel in the supporting frame. Four supporting plate air cylinders are arranged at the bottom of the supporting frame. The kinetic energy output structure provides kinetic energy support for the supporting operation of the supporting plate. During the layering of the cowhide bean curd forming raw materials, the supporting plate is sequentially and orderly lowered, so that the cowhide bean curd forming raw materials are placed on the top of the supporting frame each time, thereby providing strong support for the layering of the cowhide bean curd forming raw materials. The same supporting plate is connected to the output end of the four supporting plate air cylinders and has a supporting function. During the layering of the cowhide bean curd forming raw materials, the supporting plate is supported by the supporting plate air cylinder. A drain pipe is arranged at the bottom of the collecting groove. The pipe in the collecting groove is used for discharging the waste water in the collecting groove. A hose is mounted on the output end of the drain pipe and is used for conveying the waste water discharged from the drain pipe to the pipe of the waste water recycling device. The placing plate group is placed in the supporting frame. The placing plate group comprises a bottom plate, a plurality of middle plates and a top plate. The bottom plate is the bottom layer of the placing plate group and is in contact with the supporting plate. The bottom plate is supported by the supporting plate air cylinder to the top of the supporting frame during the placing of the cowhide bean curd forming raw materials. The bottom plate is placed on the bottom of the supporting plate. The edge of the special cloth for wrapping cowhide bean curd is placed on the edge of the top of the supporting frame. Then, an appropriate amount of cowhide bean curd forming raw materials is placed. Finally, the cowhide bean curd forming raw materials are wrapped with the special cloth placed on the edge of the supporting frame. The middle plate is a layering partition plate for layering the cowhide bean curd forming raw materials. The use principle is the same as that of the bottom plate. The middle plate is used for the middle part during the layering of the cowhide bean curd forming raw materials. The top plate is used for covering the upper surface of the highest layer of the cowhide bean curd forming raw materials. The top plate is also wrapped with the special cloth and then covers the upper surface of the highest layer of the cowhide bean curd forming raw materials during use, so that the extrusion plate can be stressed during the extrusion process. A plurality of supporting legs are fixedly arranged at the bottom of the collecting groove and support the collecting groove. A universal wheel with a brake is mounted at the bottom of each supporting leg to facilitate the movement of the forming mechanism during loading and unloading, thereby reducing the labor intensity. One of the supporting legs is provided with a controller two, which has a control function and controls the operation of the supporting plate air cylinder. During the layering of the cowhide bean curd forming raw materials, the supporting plate can be sequentially and orderly lowered, thereby providing strong support for the layering of the cowhide bean curd forming raw materials. The controller two is in wired connection with the four supporting plate air cylinders.

[0012] In summary, the application produces the following beneficial effects:

[0013] 1. An advanced intelligent control system is adopted, a pressure sensor is arranged in the extrusion plate, and the real-time monitored pressure value can be transmitted to the controller during the extrusion forming process of the cowhide dried bean. When the transmitted pressure value is the same as the input pressure value on the controller, the controller controls the extrusion cylinder to maintain the state at this time, so that the extrusion plate can extrude the cowhide dried bean at a constant pressure for a set time, achieving intelligent control of the cowhide dried bean extruder, realizing mechanical extrusion forming operation of the cowhide dried bean, reducing labor intensity, improving efficiency, and ensuring product quality consistency.

[0014] 2. The forming mechanism has multiple extrusion forming mechanisms, which can be replaced and used, so that the feeding operation and the extrusion forming operation do not affect each other, ensuring the continuous operation of the cowhide dried bean extrusion forming operation, improving the time utilization rate, and thus improving the production efficiency.

[0015] 3. The bottom of the support frame is provided with a collecting groove, which can collect the extruded water together and discharge it into the specified wastewater recovery system for recycling and used for green planting or heating, etc. Not only reduces environmental pollution, but also realizes resource recycling and reuse, and improves resource utilization rate. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the application, the following will briefly introduce the drawings needed in the implementation examples. Obviously, for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0017] Figure 1 It is a schematic diagram of the extrusion mechanism structure of the application.

[0018] Figure 2 It is a schematic diagram of the forming mechanism structure of the application.

[0019] Figure 3 It is a schematic diagram of the support plate structure of the application.

[0020] Figure 4 It is a schematic diagram of the placement plate group structure of the application.

[0021] Illustration:

[0022] Wherein, 1 - support frame, 2 - extrusion cylinder, 3 - connector, 4 - extrusion plate, 5 - pressure sensor, 6 - support arm, 7 - controller one, 8 - collection tank, 9 - support leg, 10 - support frame, 11 - drainage slot, 12 - drain pipe, 13 - hose, 14 - support leg, 15 - with brake universal wheel, 16 - controller two, 17 - support plate, 18 - support plate cylinder, 19 - bottom plate, 20 - middle plate, 21 - top plate. DETAILED DESCRIPTION

[0023] In order to make the person skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be described clearly and completely in conjunction with the drawings.

[0024] From the above technical solutions, it can be seen that:

[0025] Example 1:

[0026] Referring to Figures 1-4 .

[0027] The utility model provides a kind of cowhide bean dry extrusion forming machine, including: extrusion mechanism, forming mechanism and placement board group, extrusion mechanism, the mechanism that the cowhide bean forming raw material is extruded and formed processing, can be pressed to the cowhide bean forming raw material placed in support frame 10, so that the cowhide bean forming raw material is dehydrated, and form the cowhide bean of preset shape in forming mechanism, forming mechanism, under the action of extrusion mechanism, the cowhide bean forming raw material placed in support frame 10 is dehydrated to form the cowhide bean of required shape, placement board group, the multiple layers of clamping plate that the cowhide bean forming raw material is placed in order in support frame 10 layer, can the cowhide bean layer forming, to ensure the consistency of cowhide bean quality, extrusion mechanism includes support frame 1, the frame body of support setting extrusion cylinder 2, support frame 1 top is provided with extrusion cylinder 2, kinetic energy output structure, for the extrusion operation of extrusion head in the process of cowhide bean extrusion forming provides kinetic energy support, it is located in the middle position of support frame 1, the placement of forming mechanism is convenient, so that extrusion plate 4 falls into the middle position of support frame 10 in the working process, to carry out efficient extrusion forming processing to the cowhide bean forming raw material placed in support frame 10, extrusion cylinder 2 output end is equipped with extrusion head, under the action of extrusion cylinder 2, the mechanism that the cowhide bean raw material placed in support frame 10 is extruded, extrusion head includes connecting head 3, extrusion head and extrusion cylinder 2 installation connection structure, connecting head 3 end is welded with extrusion plate 4, under the action of extrusion cylinder 2, the structure that the cowhide bean forming raw material placed in support frame 10 is directly extruded, its maximum horizontal plane is slightly smaller than the inside horizontal plane of support frame 10, provides strong support for the extrusion operation of extrusion plate 4 in support frame 10, pressure sensor 5 is provided in extrusion plate 4, monitoring function, for monitoring the extrusion force that extrusion plate 4 is under the action of extrusion cylinder 2 at any time, and real-time data transmission back controller one 7, so that controller one 7 controls the operation of extrusion cylinder 2, effectively controls the extrusion time and extrusion force of cowhide bean, so that the quality of cowhide bean is basically consistent, support arm 6 is installed on the side wall of support frame 1, the support body of setting controller one 7, controller one 7 is provided on support arm 6, control function, the data transmitted back by pressure sensor 5 is analyzed, and it is compared with the input extrusion force parameter, to control the working state of extrusion cylinder 2, so that extrusion plate 4 is with constant extrusion force to the cowhide bean forming raw material placed in support frame 10 for setting time extrusion, to reach the purpose of ensuring that the quality of forming cowhide bean is basically consistent, controller one 7 and extrusion cylinder 2 and pressure sensor 5 are linearly connected, extrusion plate 4 is provided with forming mechanism below;

[0028] The forming mechanism comprises a collecting groove 8, which is used for collecting waste water flowing out of the cowhide bean curd forming raw materials placed in the supporting frame 10 during the extrusion forming process, so that the waste water is discharged from the drain pipe 12 to the recycling device for recycling and reuse, thereby reducing environmental pollution, improving resource recycling rate and reducing resource waste rate. A plurality of supporting legs 9 are fixedly arranged on the upper surface of the bottom of the collecting groove 8 and support the supporting frame 10. The top of the supporting legs 9 is fixed with the same supporting frame 10, which is used for placing and restraining the container of the placing plate group. A plurality of drainage slots 11 are arranged on the four sides of the supporting frame 10. The waste water squeezed out of the cowhide bean curd forming raw materials placed in the supporting frame 10 during the extrusion forming process flows out of the channel in the supporting frame 10. Four supporting plate air cylinders 18 are arranged on the bottom of the supporting frame 10. The kinetic energy output structure provides kinetic energy support for the supporting operation of the supporting plate 17. During the layering of the cowhide bean curd forming raw materials, the supporting plate 17 is sequentially and orderly lowered, so that the cowhide bean curd forming raw materials are placed on the top of the supporting frame 10, thereby providing strong support for the layering of the cowhide bean curd forming raw materials. The output end of the four supporting plate air cylinders 18 is connected with the same supporting plate 17, which is used for supporting. During the layering of the cowhide bean curd forming raw materials, the supporting bottom plate 19 is supported under the action of the supporting plate air cylinder 18. The bottom of the collecting groove 8 is provided with a drain pipe 12. The waste water in the collecting groove 8 is discharged through the pipeline in the collecting groove 8. The output end of the drain pipe 12 is provided with a hose 13, which is used for conveying the waste water discharged through the drain pipe 12 to the pipeline of the waste water recycling device. The placing plate group is placed in the supporting frame 10. The placing plate group comprises a bottom plate 19, a plurality of middle plates 20 and a top plate 21. The bottom plate 19 is used for placing the bottom layer of the cowhide bean curd forming raw materials. The bottom plate 19 is in contact with the supporting plate 17. The top of the bottom plate 19 is supported to the top of the supporting frame 10 by the supporting plate air cylinder 18 during the placing of the cowhide bean curd forming raw materials. The bottom of the bottom plate 19 is firstly placed with special cloth for wrapping cowhide bean curd, and the edge of the special cloth is placed on the edge of the top of the supporting frame 10. Then, an appropriate amount of cowhide bean curd forming raw materials is placed. Finally, the cowhide bean curd forming raw materials are wrapped on the bottom plate 19 with the cloth placed on the edge of the supporting frame 10. The middle plate 20 is used for layering the layering partition plate of the cowhide bean curd forming raw materials. The use principle is the same as that of the bottom plate 19. The middle plate 20 is used for the middle part during the layering of the cowhide bean curd forming raw materials. The top plate 21 is used for covering the upper surface of the highest layer of the cowhide bean curd forming raw materials. The top plate 21 is also used for wrapping the highest layer of the cowhide bean curd forming raw materials with special cloth and then covering the upper surface of the highest layer of the cowhide bean curd forming raw materials, so that the extrusion plate 4 can be stressed during the extrusion process. A plurality of supporting legs 14 are fixedly arranged on the bottom of the collecting groove 8 and support the collecting groove 8. A universal wheel 15 is arranged on the bottom of each supporting leg 14. The universal wheel 15 facilitates the movement of the forming mechanism during loading and unloading and reduces the labor intensity. A controller 16 is arranged on one of the supporting legs 14 and is used for controlling the operation of the supporting plate air cylinder 18.Make in the process of layering of cowhide dried bean forming raw materials, support plate 17 can be ordered down one by one, thereby providing a strong support for the layering of cowhide dried bean forming raw materials, controller two 16 and four support plate cylinder 18 are connected in line.

[0029] As a preferred embodiment, the extrusion head is detachable, which is convenient for the maintenance and cleaning of the extrusion head.

[0030] As a preferred embodiment, the collection groove 8 is provided with a push-pull rod on one side, which is convenient for the staff to exert force during the movement of the forming mechanism.

[0031] As a preferred embodiment, the controller two 16 includes a battery and a control panel.

[0032] As a preferred embodiment, the forming mechanism can be replaced, which ensures that the feeding operation and the extrusion forming operation do not affect each other, guarantees the continuous operation of the cowhide dried bean extrusion forming operation, improves the time utilization rate, and thus improves the production efficiency.

[0033] Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. It is intended that the specification and examples be considered as exemplary only, with the true scope of the application being indicated by the following claims.

[0034] It should be understood that the application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the application. The above-described embodiments of the application are not intended to limit the scope of the application.

Claims

1. A machine for extruding cowpea dried bean, comprising: The extrusion mechanism, multiple forming mechanisms and placement plate group, characterized in that the extrusion mechanism comprises a support frame (1), the top of the support frame (1) is provided with an extrusion cylinder (2) located at the middle of the support frame (1), the output end of the extrusion cylinder (2) is installed with an extrusion head, the extrusion head comprises a connecting head (3), the end of the connecting head (3) is welded with an extrusion plate (4), the inside of the extrusion plate (4) is provided with a pressure sensor (5), the side wall of the support frame (1) is installed with a support arm (6), the support arm (6) is provided with a controller I (7), the controller I (7) is in wired connection with the extrusion cylinder (2) and the pressure sensor (5), and the extrusion plate (4) is provided below with the forming mechanism. The forming mechanism comprises a collecting groove (8), the bottom upper surface of the collecting groove (8) is dispersedly fixed with multiple support legs (9), the top of the multiple support legs (9) is fixed with a same support frame (10), multiple drainage slots (11) are formed in the four sides of the support frame (10), the bottom of the support frame (10) is provided with four support plate cylinders (18), the output end of the four support plate cylinders (18) is connected with a same support plate (17), the bottom of the collecting groove (8) is provided with a drain pipe (12), the output end of the drain pipe (12) is installed with a hose (13), the inside of the support frame (10) is placed with a placement plate group, the placement plate group comprises a bottom plate (19), multiple middle plates (20) and a top plate (21), the bottom of the collecting groove is fixed with multiple support legs (14), the bottom of each of the multiple support legs (14) is installed with a universal wheel (15) provided with a brake, one of the support legs (14) is provided with a controller II (16), and the controller II (16) is in wired connection with the four support plate cylinders (18).

2. A machine for the extrusion of dried cowpea according to claim 1, characterized in that, The extrusion head is detachable.

3. The machine according to claim 1, characterized in that, The collecting groove (8) is provided on one side with a push-pull rod.

4. The machine according to claim 1, characterized in that, The controller II (16) comprises a battery and a control panel.

5. The machine according to claim 1, characterized in that, Multiple forming mechanisms can be used interchangeably.

Images