Device for mechanically separating cuttings and cutting oil

Abstract

The utility model provides a mechanical chip and cutting oil separation device, which relates to the technical field of chip and cutting oil separation and comprises a separation component, a cleaning component is arranged on the side surface of the separation component, a maintenance component is arranged on the outer side of the separation component, and a dispersion component is mounted in the separation component. The separation assembly comprises a separation tank, a mounting frame is mounted in the separation tank, and a first-layer filter element, a second-layer filter element and a third-layer filter element are mounted in the mounting frame. The rotating motor electrically drives the rotating shaft to rotate, so that the rotating shaft drives the dispersing plate to swing in a small range, mixed liquid can be uniformly dispersed on the first-layer filter element, the second-layer filter element and the third-layer filter element, and the mixed liquid is prevented from being blocked in a local area; by means of the structure, all the parts can continuously and stably conduct filtering work, the filtering efficiency is improved, meanwhile, cuttings can be evenly intercepted, and the filtering precision is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cutting chip and cutting oil separation, especially to a mechanical separation cutting chip and cutting oil device. BACKGROUND

[0002] The cutting chip and cutting oil device is mainly used for effectively managing and treating the generated cutting chip and used cutting oil in the metal cutting process. The cutting oil plays the roles of lubrication, cooling and chip removal in the process, but the cutting chip and the cutting oil are mixed together after processing, and need to be separated by a special device so that the cutting oil can be recycled and the cutting chip can be properly treated.

[0003] In the use process of the existing separation device, the mixed liquid of cutting chip and cutting oil is directly filtered and separated by flowing into the surface of the filter core. However, the mixed liquid is easy to flow into the local area of the filter core, causing the local area of the filter core to be blocked, the local area not to play the role of filtering and separating, and thus the filtering and separating efficiency to be reduced. UTILITY MODEL CONTENT

[0004] The utility model discloses a mechanical separation cutting chip and cutting oil device to solve the problem of the prior art that the mixed liquid is easy to flow into the local area of the filter core, causing the local area of the filter core to be blocked, the local area not to play the role of filtering and separating, and thus the filtering and separating efficiency to be reduced.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mechanical separation cutting chip and cutting oil device, including separation component, the side of separation component is provided with cleaning assembly, the outside of separation component is provided with maintenance assembly, the inside of separation component is installed with dispersion component, separation component includes separation tank, the inside of separation tank is installed with mounting bracket, the inside of mounting bracket is installed with first layer filter filter core, second layer filter filter core and third layer filter filter core, dispersion component includes rotating motor, the top of rotating motor is installed with fixed frame, the bottom of rotating motor is connected with rotating shaft, the outside of rotating shaft is installed with dispersion board, dispersion board distributes at the top of first layer filter filter core, second layer filter filter core and third layer filter filter core.

[0006] Preferably, the maintenance assembly includes two connecting frames, one end of the connecting frame is connected to the top of the mounting bracket, and the bottom of the connecting frame is connected to a hydraulic telescopic column.

[0007] Preferably, the cleaning assembly includes a flushing pipe, a plurality of high-pressure nozzles are distributed on the side of the flushing pipe, and a connecting pipe is connected to the side of the flushing pipe.

[0008] Preferably, a pump is installed at one end of the connecting pipe, and a storage tank is installed at the bottom of the pump.

[0009] Preferably, the side of the storage tank is connected with a feeding port, and the side of the storage tank is connected with the side of the separation tank.

[0010] Preferably, the bottom of the separation tank is provided with a discharging pipe, the middle part of the discharging pipe is provided with a valve, and the outer side of the separation tank is provided with a support frame.

[0011] Compared with the prior art, the mechanical separation of the present application has the advantages and positive effects that,

[0012] 1、The utility model discloses a rotating motor electric drive rotating shaft is rotated to make the rotating shaft drive the dispersion board swing slightly, and the mixed liquid is uniformly dispersed on the first layer filter filter core, the second layer filter filter core and the third layer filter filter core, avoids the mixed liquid to be blocked in the local area, makes each part can continuously and stably filter work, improves the filtering efficiency, and simultaneously makes the swarf can be intercepted uniformly, improves the filtering precision.

[0013] 2、The utility model discloses a hydraulic telescopic column extension drives the connecting frame to go up, makes the mounting frame separate from the inside of the separation tank, is favorable to the swarf on the first layer filter filter core, the second layer filter filter core and the third layer filter filter core is cleaned, and simultaneously facilitates the maintenance replacement of the first layer filter filter core, the second layer filter filter core and the third layer filter filter core, convenient operation and fast, reduces the manpower cost, improves the maintenance efficiency, and further improves the working efficiency. DRAWINGS

[0014] Figure 1 A three-dimensional structure schematic view of the mechanical separation of the utility model is provided.

[0015] Figure 2 Another angle structure schematic view of the mechanical separation of the utility model is provided.

[0016] Figure 3 A partial structure schematic view of the mechanical separation of the utility model is provided.

[0017] Figure 4 A partial structure schematic view of the mechanical separation of the utility model is provided.

[0018] Legend: 1. Separation Component; 101. Separation Tank; 102. Support Frame; 103. First Layer Filter Element; 104. Second Layer Filter Element; 105. Third Layer Filter Element; 106. Mounting Frame; 2. Cleaning Component; 201. Storage Tank; 202. Feed Inlet; 203. Pump; 204. Flushing Pipe; 3. Dispersion Component; 301. Dispersion Plate; 302. Rotating Shaft; 303. Rotating Motor; 304. Fixing Frame; 4. Maintenance Component; 401. Connecting Frame; 402. Hydraulic Telescopic Column. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Example 1: As Figures 1-4 As shown, this utility model provides a technical solution: a mechanical chip and cutting oil separation device, including a separation component 1, a cleaning component 2 on the side of the separation component 1, a maintenance component 4 on the outer side of the separation component 1, and a dispersion component 3 installed inside the separation component 1. The separation component 1 includes a separation tank 101, a mounting frame 106 installed inside the separation tank 101, and a first layer filter element 103, a second layer filter element 104, and a third layer filter element 105 installed inside the mounting frame 106. The dispersion component 3 includes a rotating motor 303, a fixing frame 304 installed on the top of the rotating motor 303, a rotating shaft 302 connected to the bottom of the rotating motor 303, and a dispersion plate 301 installed on the outer side of the rotating shaft 302. The dispersion plate 301 is distributed on the top of the first layer filter element 103, the second layer filter element 104, and the third layer filter element 105.

[0022] In this embodiment, the use of a first-layer filter element 103, a second-layer filter element 104, and a third-layer filter element 105 facilitates the layer-by-layer filtration and separation of the chip and cutting oil mixture. The first-layer filter element 103 is beneficial for intercepting larger-diameter chips, while the second-layer and third-layer filter elements 104 and 105 are beneficial for intercepting progressively smaller chip particles, thus improving the overall filtration accuracy and making the filtered cutting oil purer. This also helps prevent small pores from being clogged by large particles, improving separation efficiency. When the mixture is poured into the separator 101, the rotating shaft 302 is electrically driven by the rotating motor 303 to rotate, causing the dispersing plate 301 to oscillate slightly. This helps to evenly disperse the mixture on the first-layer filter element 103, the second-layer filter element 104, and the third-layer filter element 105, preventing localized clogging and ensuring continuous and stable filtration in each part, thus improving filtration efficiency and ensuring that chips are evenly intercepted, further enhancing filtration accuracy.

[0023] Example 2: Figures 1-4 As shown, the maintenance component 4 includes two connecting frames 401. One end of the connecting frame 401 is connected to the top of the mounting frame 106, and the bottom of the connecting frame 401 is connected to a hydraulic telescopic column 402. The cleaning component 2 includes a flushing pipe 204. Multiple high-pressure nozzles are distributed on the side of the flushing pipe 204. A connecting pipe is connected to the side of the flushing pipe 204. A pump 203 is installed at one end of the connecting pipe. A storage tank 201 is installed at the bottom of the pump 203. A feed inlet 202 is connected to the side of the storage tank 201. The side of the storage tank 201 is connected to the side of the separation tank 101. A discharge pipe is installed at the bottom of the separation tank 101. A valve is provided in the middle of the discharge pipe. A support frame 102 is installed on the outside of the separation tank 101.

[0024] In this embodiment, after filtration is completed, the hydraulic telescopic column 402 extends, thereby driving the connecting frame 401 to rise, causing the mounting frame 106 to detach from the interior of the separation tank 101. This facilitates the cleaning of chips on the first layer filter element 103, the second layer filter element 104, and the third layer filter element 105, and also facilitates the maintenance and replacement of these elements. The operation is convenient and quick, reducing labor costs and improving maintenance efficiency, thereby increasing work efficiency. When the mounting frame 106 detaches from the interior of the separation tank 101, the pump 203 draws out the cleaning agent from the storage tank 201, which is then delivered to the flushing pipe 204 and finally sprayed out through the high-pressure nozzle on the side of the flushing pipe 204. This helps to clean the interior of the separation tank 101, reduces residue corrosion of the separation tank 101, lowers the maintenance cost of the separation tank 101, and extends its service life. Finally, the valve is opened to allow the wastewater to be discharged through the discharge pipe.

[0025] The working principle of the embodiment is as follows: in use, first, the first layer filter element 103, the second layer filter element 104 and the third layer filter element 105 are beneficial to layer-by-layer filtering and separation of the mixture of chips and cutting oil, the first layer filter element 103 is beneficial to intercepting chips with a larger particle size, the second layer filter element 104 and the third layer filter element 105 are beneficial to sequentially intercepting smaller and smaller chip particles, at the same time, the rotating shaft 302 is driven to rotate by the rotating motor 303, so that the rotating shaft 302 drives the dispersion plate 301 to swing slightly, which is beneficial to uniformly dispersing the mixture on the first layer filter element 103, the second layer filter element 104 and the third layer filter element 105, avoiding the mixture from being blocked in a local area, finally, the cutting oil is discharged through the discharge pipe, when the filtering is completed, the hydraulic telescopic column 402 is extended, and then drives the connecting frame 401 to rise, so that the mounting frame 106 is separated from the inside of the separation tank 101, which is beneficial to cleaning the chips on the first layer filter element 103, the second layer filter element 104 and the third layer filter element 105, when the mounting frame 106 is separated from the inside of the separation tank 101, the cleaning agent in the storage tank 201 is extracted by the pump 203, so that the cleaning agent is conveyed to the flushing pipe 204, and finally sprayed out through the nozzles on the side of the flushing pipe 204, which is beneficial to cleaning the inside of the separation tank 101.

[0026] The above is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made according to the technical essence of the present application to the above embodiments still fall within the protection scope of the present application.

Claims

1. A mechanical device for separating chips and cutting oil, comprising a separation component (1), characterized in that: The separation component (1) is provided with a cleaning component (2) on its side and a maintenance component (4) on its outer side. The separation component (1) is provided with a dispersion component (3) installed inside. The separation component (1) includes a separation tank (101). The separation tank (101) is provided with a mounting frame (106) installed inside. The mounting frame (106) is provided with a first layer filter element (103), a second layer filter element (104) and a third layer filter element (105). The dispersion component (3) includes a rotating motor (303). The rotating motor (303) is provided with a fixing frame (304) installed on its top. The rotating motor (303) is connected to a rotating shaft (302) at its bottom. The rotating shaft (302) is provided with a dispersion plate (301) installed on its outer side. The dispersion plate (301) is distributed on the top of the first layer filter element (103), the second layer filter element (104) and the third layer filter element (105).

2. The mechanical chip and cutting oil separation device according to claim 1, characterized in that: The maintenance component (4) includes two connecting frames (401), one end of which is connected to the top of the mounting frame (106), and the bottom of which is connected to a hydraulic telescopic column (402).

3. The mechanical chip and cutting oil separation device according to claim 1, characterized in that: The cleaning assembly (2) includes a flushing pipe (204), on which multiple high-pressure nozzles are distributed, and a connecting pipe is connected to the side of the flushing pipe (204).

4. The mechanical chip and cutting oil separation device according to claim 3, characterized in that: A pump (203) is installed at one end of the connecting pipe, and a storage box (201) is installed at the bottom of the pump (203).

5. The mechanical chip and cutting oil separation device according to claim 4, characterized in that: The storage tank (201) has a feed inlet (202) connected to its side, and the side of the storage tank (201) is connected to the side of the separation tank (101).

6. The mechanical chip and cutting oil separation device according to claim 1, characterized in that: The bottom of the separator (101) is equipped with a discharge pipe, a valve is provided in the middle of the discharge pipe, and a support frame (102) is installed on the outside of the separator (101).

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