Homogeneous spraying device
By designing a shaking and stirring mechanism for the homogenous spraying device, the problem of uneven pigment distribution caused by paint component sedimentation was solved, achieving uniform paint distribution and improved coating aesthetics and cleanliness.
Patent Information
- Application Number
- CN202422949257.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Paint components are prone to settling and separating during storage, resulting in uneven distribution of paint pigments, color differences, and color spots when sprayed.
A homogenizing spraying device was designed. By combining a shaking mechanism and stirring blades, the paint is stirred and shaken before spraying to ensure uniform distribution of pigment particles. The feeding mechanism also prevents operators from directly contacting the sprayed workpiece.
It achieves uniform distribution of paint pigments, avoids uneven color and color spots after spraying, and ensures the color consistency of the coating and the cleanliness of the paint surface.
Smart Images
Figure CN223556291U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a sealing assembly technical field especially relates to a homogenizing spraying device. BACKGROUND
[0002] In modern automobile industry, the appearance quality of automobile ornaments plays a vital role for the appearance and quality of the whole vehicle, and paint spraying as the key process of improving the appearance effect and protection performance of the ornaments, its technical level directly affects the quality of the final product, with the increasing of automobile production, the requirement for paint spraying efficiency is also increasing, in order to meet the high quality, high efficiency and environmental protection paint spraying demand of the automobile industry, it is urgent to develop a device capable of realizing homogenizing paint spraying.
[0003] In reality, the spraying quality is particularly important when the automobile ornaments are painted, and shaking the paint is an essential step when the paint spraying is carried out, because the paint is usually composed of multiple components, including pigments, resins, solvents and various additives, during storage, these components are prone to sedimentation and separation, if not shaken to promote fusion, directly using the paint, it may cause uneven distribution of pigments in the sprayed paint, thereby causing inconsistent color of the coating, color difference and color spots and other problems, therefore, a homogenizing spraying device is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0004] In order to make up for the above shortcomings, the utility model provides a kind of homogenizing spraying device, it aims at solving the problem of "paint storage process, these components are prone to sedimentation and separation, if not shaken, directly using the paint, it may cause uneven distribution of pigments in the sprayed paint" mentioned in prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a kind of homogenizing spraying device, including workbench, the right side of workbench is fixedly connected with mounting plate, the inner wall of workbench is slidably connected with sliding plate, the inner wall of sliding plate is slidably connected with connecting pipe, the bottom of connecting pipe is communicated with spraying head, the top of mounting plate is provided with shaking mechanism, the top of workbench is provided with discharging mechanism, the shaking mechanism is composed of mounting assembly and shaking assembly, the shaking assembly includes rotary rod, the rear of rotary rod is fixedly connected with rotary disc, the rear of rotary disc is fixedly connected with rocker, the surface of rotary rod is fixedly connected with stirring blade, the front surface of rotary rod is fixedly connected with gravity block.
[0006] As a further description of the above technical scheme: the mounting assembly includes elastic rod, the top of elastic rod is fixedly connected with supporting tray, the top of supporting tray is provided with paint storage tank, the top of paint storage tank is provided with cover plate.
[0007] As the further description of the above technical solutions: the surface of the rotating rod is rotationally connected with the inner wall of the paint storage tank, and the front part of the rotating disc is in contact with the rear part of the paint storage tank.
[0008] As the further description of the above technical solutions: the bottom of the elastic rod is fixedly connected with the top of the mounting plate.
[0009] As the further description of the above technical solutions: the blanking mechanism comprises a sliding groove block, the inner wall of the sliding groove block is slidably connected with a sliding block, and the front part of the sliding block is fixedly connected with a partition plate.
[0010] As the further description of the above technical solutions: the blanking mechanism further comprises a push plate, and the left side of the push plate is fixedly connected with a handle.
[0011] As the further description of the above technical solutions: the bottom of the sliding groove block is fixedly connected with the top of the workbench.
[0012] As the further description of the above technical solutions: the top of the push plate is fixedly connected with the bottom of the partition plate, and the bottom of the push plate is in contact with the top of the workbench.
[0013] The utility model has the advantages of the following:
[0014] 1. In the utility model, through the cooperation of the workbench, the mounting plate, the sliding plate, the connecting pipe, the spraying head, the elastic rod, the supporting tray, the paint storage tank, the cover plate, the rotating rod and the rotating disc, the paint is stirred and shaken before spraying under the action of the elastic rod and the rotating rod, so that the pigment particles are uniformly distributed in the paint, color unevenness and color spots are avoided after spraying, and the color consistency and the aesthetic degree of the coating are ensured.
[0015] 2. In the utility model, through the cooperation of the sliding groove block, the sliding block, the partition plate, the push plate and the handle, the workpiece is transported to the front of the operator by the push plate after being sprayed, so that the operator can conveniently take the workpiece, the operator's hand is prevented from directly contacting the surface of the just-sprayed workpiece, the oil, dirt and other pollutants on the operator's hand are prevented from adhering to the paint surface of the workpiece, and the cleanliness and the quality of the paint surface are ensured. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 Fig. 1 is a structural schematic view of the uniformity spraying device in the utility model;
[0017] Figure 2 Fig. 2 is a structural cross-sectional schematic view of the uniformity spraying device in the utility model;
[0018] Figure 3A schematic view of the supporting tray structure of the uniformity spraying device in the utility model;
[0019] Figure 4 A schematic view of the push plate structure of the uniformity spraying device in the utility model.
[0020] Legend:
[0021] 1, workbench; 2, mounting plate; 3, sliding plate; 4, connecting pipe; 5, spraying head; 6, shaking mechanism; 601, elastic rod; 602, supporting tray; 603, paint storage tank; 604, cover plate; 605, rotating rod; 606, rotating disc; 607, rocker; 608, stirring blade; 609, gravity block; 7, blanking mechanism; 701, sliding block; 702, sliding block; 703, partition; 704, push plate; 705, handle. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figure 1 - Figure 2 The utility model provides an embodiment: a kind of uniformity spraying device, including workbench 1, workbench 1 is the spraying work area, front and rear end is provided with sliding slot, the right side of workbench 1 is fixedly connected with mounting plate 2, and mounting plate 2 is the fixed plate of paint spraying device, and the inner wall of workbench 1 is slidably connected with sliding plate 3, and sliding plate 3 can be adjusted along the sliding slot of workbench 1, and the inner wall of sliding plate 3 is slidably connected with connecting pipe 4, and connecting pipe 4 is paint pipeline, and the bottom of connecting pipe 4 is communicated with spraying head 5, and connecting pipe 4 is transmitted to paint spraying head 5, so that spraying head 5 carries out spraying operation to workpiece, and the top of mounting plate 2 is provided with shaking mechanism 6, and the top of workbench 1 is provided with blanking mechanism 7;
[0024] Please refer to Figure 1 - Figure 3, the shaking mechanism 6 is composed of a mounting assembly and a shaking assembly, the shaking assembly includes a rotating rod 605, the rear of the rotating rod 605 is fixedly connected with a rotating disc 606, the rotating disc 606 is rotated by a rocker 607, the rotating disc 606 drives the rotating rod 605 to rotate, the rear of the rotating disc 606 is fixedly connected with the rocker 607, the rocker 607 is convenient for an operator to hold, the surface of the rotating rod 605 is fixedly connected with an agitating blade 608, the agitating blade 608 agitates paint in the paint storage tank 603, the front surface of the rotating rod 605 is fixedly connected with a gravity block 609, the rotating rod 605 drives the gravity block 609 to rotate, the gravity block 609 is swung, the surface of the rotating rod 605 is rotatably connected with the inner wall of the paint storage tank 603, and the front of the rotating disc 606 is in contact with the rear of the paint storage tank 603.
[0025] Please refer to Figure 1 - Figure 3 , the mounting assembly includes an elastic rod 601, the top of the elastic rod 601 is fixedly connected with a supporting tray 602, the top of the supporting tray 602 is provided with the paint storage tank 603, the supporting tray 602 drives the paint storage tank 603 to shake and vibrate simultaneously under the action of the elastic rod 601, the top of the paint storage tank 603 is provided with a cover plate 604, the bottom of the elastic rod 601 is fixedly connected with the top of the mounting plate 2, and the paint is stirred and shaken simultaneously before spraying, so that the pigment particles are uniformly distributed in the paint.
[0026] Please refer to Figure 4 , the blanking mechanism 7 includes a chute block 701, the inner wall of the chute block 701 is slidably connected with a sliding block 702, the front of the sliding block 702 is fixedly connected with a partition plate 703, a plurality of air holes are formed in the surface of the partition plate 703, the bottom of the chute block 701 is fixedly connected with the top of the workbench 1, the push plate 704 is slid out along the inside of the chute block 701 under the action of the sliding block 702, the blanking mechanism 7 further includes a push plate 704, the left side of the push plate 704 is fixedly connected with a handle 705, the handle 705 drives the push plate 704 to move, the top of the push plate 704 is fixedly connected with the bottom of the partition plate 703, the bottom of the push plate 704 is in contact with the top of the workbench 1, the work after being processed and sprayed is moved in front of an operator, and the effect that the operator's hands are prevented from being contacted and operated is achieved.
[0027] Working principle: in use, the operator in the workpiece is painted, will be sprayed workpiece placed on the top of the workbench 1, after adjusting the sliding plate 3 so that it is directly above the workpiece, and adjust the spraying head 5 and connecting pipe 4 to the appropriate position, after holding the rocker 607 rotation, rocker 607 with rotating disc 606 rotation, rotating disc 606 with rotating rod 605 rotation, so that its surface stirring blade 608 paint in the paint tank 603 is stirred, at the same time, rotating rod 605 with gravity block 609 rotation, gravity block 609 swing, through the action of elastic rod 601, so that the supporting tray 602 with paint tank 603 is also shaken vibration, realize the paint in the spraying before stirring and shaking, so that the pigment particles in the paint evenly distributed, avoid after spraying uneven color, color spots and other problems, ensure the color consistency and the uniformity of the coating, and the aesthetic degree, then the workpiece is sprayed, the workpiece after spraying, the operator by pulling the handle 705, handle 705 with the push plate 704 through the sliding block 702 under the action of the slide groove block 701 inside the slide out, the processing after spraying the work is moved to the operator in front of, avoid the operator hand contact operation, prevent the operator's hands directly contact the surface of the workpiece just after spraying, avoid the grease, dirt and other pollutants on the hands of the workpiece paint, ensure the cleanliness and quality of the paint.
[0028] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for the skilled in the art, it can still be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of the present application.
Claims
1. A homogenizing spray device comprising a worktable (1), characterized in that: The right side of the workbench (1) is fixedly connected with a mounting plate (2), the inner wall of the workbench (1) is slidably connected with a sliding plate (3), the inner wall of the sliding plate (3) is slidably connected with a connecting pipe (4), the bottom of the connecting pipe (4) is communicated with a spraying head (5), the top of the mounting plate (2) is provided with a rocking mechanism (6), the top of the workbench (1) is provided with a blanking mechanism (7), the rocking mechanism (6) is composed of a mounting assembly and a rocking assembly, the rocking assembly comprises a rotating rod (605), the rear part of the rotating rod (605) is fixedly connected with a rotating disc (606), the rear part of the rotating disc (606) is fixedly connected with a rocker (607), the surface of the rotating rod (605) is fixedly connected with a stirring blade (608), the front surface of the rotating rod (605) is fixedly connected with a gravity block (609).
2. A homogenizing spray device according to claim 1, characterized in that: The mounting assembly comprises an elastic rod (601), the top of the elastic rod (601) is fixedly connected with a supporting tray (602), the top of the supporting tray (602) is provided with a paint storage tank (603), the top of the paint storage tank (603) is provided with a cover plate (604).
3. A homogenizing spray device according to claim 1, characterized in that: The surface of the rotating rod (605) is rotatably connected with the inner wall of the paint storage tank (603), and the front part of the rotating disc (606) is in contact with the rear part of the paint storage tank (603).
4. A homogenizing spray device according to claim 2, characterized in that: The bottom of the elastic rod (601) is fixedly connected with the top of the mounting plate (2).
5. A homogenizing spray device according to claim 1, characterized in that: The blanking mechanism (7) comprises a sliding groove block (701), the inner wall of the sliding groove block (701) is slidably connected with a sliding block (702), and the front part of the sliding block (702) is fixedly connected with a partition plate (703).
6. A homogenizing spray device according to claim 1, characterized in that: The blanking mechanism (7) further comprises a push plate (704), and the left side of the push plate (704) is fixedly connected with a handle (705).
7. A homogenizing spray device according to claim 5, characterized in that: The bottom of the sliding groove block (701) is fixedly connected with the top of the workbench (1).
8. A homogenizing spray device according to claim 6, characterized in that: The top of the push plate (704) is fixedly connected with the bottom of the partition plate (703), and the bottom of the push plate (704) is in contact with the top of the workbench (1).