Industrial trolley code plate online automatic cleaning device

Abstract

The utility model relates to an on-line automatic cleaning device for industrial trolley code cards, which belongs to the field of industrial trolley code card cleaning and comprises a base, a control console fixedly connected to the upper surface of the base and two mounting frames arranged on the left side and the right side of the upper surface of the base respectively. A cleaning structure for automatic cleaning is arranged on the inner side of the mounting frame body on the right side; and the cleaning structure comprises a first servo motor fixedly connected to the right side wall in the right side mounting frame body, a transmission rod fixedly connected to an output shaft of the first servo motor, a transmission gear fixedly connected to the outer side of the transmission rod, and driven gears engaged with the top and the bottom of the transmission gear correspondingly. According to the online automatic cleaning device for the industrial trolley code cards, through organic combination of an automatic mechanical structure and an intelligent control system, the code cards can be rapidly and accurately clamped and stably conveyed, efficient and uniform cleaning operation can be achieved, and the cleaning period is greatly shortened.

Description

TECHNICAL FIELD

[0001] The utility model relates to an industrial trolley code plate online automatic cleaning device belongs to industrial trolley code plate cleaning field. BACKGROUND

[0002] In the modern industrial production environment, the cleaning work of the code plate occupies a pivotal position, which is a key link to ensure the smooth production process and product quality. As an important medium for information transmission and identification, the code plate plays an indispensable role in the production line, and the cleanliness of its surface directly affects the accuracy and efficiency of the subsequent process.

[0003] However, the code plate cleaning method mostly relies on manual operation, which not only greatly limits the improvement of production efficiency, but also makes human factors an unavoidable variable. Due to the difference of manual operation, the cleaning quality is often difficult to maintain consistency, and sometimes the cleaning is not thorough or excessive, which not only affects the identification effect of the code plate, but also may cause unnecessary damage to the code plate itself, thereby increasing the production cost and the scrap rate. In addition, the manual cleaning method also has the problems of high labor intensity and poor working environment, which has a certain threat to the physical and mental health of the operators in the long run. SUMMARY

[0004] (I) Technical problems solved

[0005] In view of the shortcomings of the prior art, the utility model provides an industrial trolley code plate online automatic cleaning device, which has the advantages of improving the cleaning effect and reducing the labor intensity.

[0006] (II) Technical scheme

[0007] In order to achieve the above-mentioned purpose of improving the cleaning effect and reducing the labor intensity, the utility model provides the following technical scheme: an industrial trolley code plate online automatic cleaning device, comprising a base, a control console fixedly connected to the upper surface of the base, and two installation frame bodies, the two installation frame bodies are arranged on the left side of the upper surface and the right side of the upper surface of the base respectively, the inner side of the installation frame body on the right side is provided with a cleaning structure for automatic cleaning;

[0008] The cleaning structure comprises a first servo motor fixedly connected to the right side wall in the right side installation frame body, a transmission rod fixedly connected to the output shaft of the first servo motor, a transmission gear fixedly connected to the outer side of the transmission rod, a driven gear meshed with the top and bottom of the transmission gear respectively, a driven rod fixedly connected to the inner side of the center of the driven gear, and a cleaning roller fixedly connected to the outer side of the driven rod;

[0009] The front surface of the installation frame body on the left side is provided with a conveying assembly for conveying the code plate;

[0010] The clamping assembly is arranged between the conveying assemblies and is used for clamping the code plate.

[0011] Further, the conveying assembly comprises a second servo motor fixedly connected to the front face of the left mounting frame body, a threaded displacement rod fixedly connected to the output shaft of the second servo motor, a threaded displacement block threadedly connected to the outer side of the threaded displacement rod, a connecting block fixedly connected to the right side of the threaded displacement block, a guide rod fixedly connected to the left side wall of the right mounting frame body, and a guide block slidingly connected to the outer side of the guide rod.

[0012] Further, the right side wall of the left mounting frame body is provided with a sliding opening matched with the connecting block, and the front and rear ends of the guide rod are bent to the right and fixedly connected to the left side wall of the right mounting frame body.

[0013] Further, the clamping assembly comprises a housing fixedly connected to the opposite side wall of the connecting block and the guide block, respectively, a conveying frame fixedly connected between the opposite side walls of the two housings, an electric push rod fixedly connected to the inner side of the housing, and a clamping plate fixedly connected to the end of the movable rod of the electric push rod, and the conveying frame is located between the opposite sides of the two cleaning rollers.

[0014] Further, the end of the movable rod of the electric push rod penetrates the side wall of the corresponding housing and the adjacent side wall of the conveying frame in sequence and extends to the inner side of the conveying frame and is fixedly connected to the corresponding clamping plate, and the opposite side walls of the two clamping plates are fixedly connected with rubber pads.

[0015] Further, the right end of the driven rod is rotationally connected to the inner right side wall of the right mounting frame body, and the left end of the driven rod penetrates the center of the corresponding driven gear, the inner left side wall of the mounting frame body and the mounting hole of the corresponding cleaning roller in sequence and is rotationally connected to the right side wall of the left mounting frame body.

[0016] Further, the diameter of the transmission gear is greater than the diameter of the driven gear, and the outer surface of the cleaning roller is provided with a sponge layer.

[0017] (Three) beneficial effects

[0018] Compared with the prior art, the industrial trolley code plate online automatic cleaning device has the following beneficial effects:

[0019] The industrial trolley code plate online automatic cleaning device combines the automatic mechanical structure and the intelligent control system organically, can realize rapid, accurate clamping and stable conveying of the code plate, and efficient and uniform cleaning operation, greatly shortens the cleaning period, improves the production efficiency, greatly reduces the dependence on manual operation, reduces the labor intensity of the operators, improves the working environment, and helps to improve the work satisfaction and physical and mental health of the workers. Attached Figure Description

[0020] Fig. 1 This is a schematic diagram of the structure of this utility model;

[0021] Fig. 2 This is a perspective view of the base and mounting frame in the structure of this utility model;

[0022] Fig. 3 This is a front view of the present utility model.

[0023] In the diagram: 1. Base; 2. Control console; 3. Mounting frame; 4. First servo motor; 5. Transmission rod; 6. Transmission gear; 7. Driven gear; 8. Driven rod; 9. Cleaning roller; 10. Second servo motor; 11. Threaded displacement rod; 12. Threaded displacement block; 13. Connecting block; 14. Guide rod; 15. Guide block; 16. Housing; 17. Transport frame; 18. Electric push rod; 19. Clamping plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figs. 1 to 3 This utility model provides a technical solution: an online automatic cleaning device for industrial vehicle code plates, including a base 1, a control console 2 fixedly connected to the upper surface of the base 1, and two mounting frames 3. The two mounting frames 3 are respectively arranged on the left side and the right side of the upper surface of the base 1, and the inner side of the right mounting frame 3 is provided with a cleaning structure for automatic cleaning.

[0026] like Fig. 1 As shown, the cleaning structure includes a first servo motor 4 fixedly connected to the right side wall of the right mounting frame 3, a transmission rod 5 fixedly connected to the output shaft of the first servo motor 4, a transmission gear 6 fixedly connected to the outside of the transmission rod 5, driven gears 7 respectively meshing with the top and bottom of the transmission gear 6, a driven rod 8 fixedly connected to the inside of the center of the driven gear 7, and a cleaning roller 9 fixedly connected to the outside of the driven rod 8.

[0027] The front of the left mounting frame 3 is equipped with a transport component for transporting the transport tag.

[0028] Clamping components for holding the code tags are provided between the transport components.

[0029] It should be noted that the conveying assembly comprises a second servo motor 10 fixedly connected to the front face of the left mounting frame 3, a threaded displacement rod 11 fixedly connected to the output shaft of the second servo motor 10, a threaded displacement block 12 threadedly connected to the outer side of the threaded displacement rod 11, and a connecting block 13 fixedly connected to the right side of the threaded displacement block 12, a guide rod 14 fixedly connected to the left side wall of the right mounting frame 3, and a guide block 15 slidingly connected to the outer side of the guide rod 14.

[0030] The right side wall of the left mounting frame 3 is provided with a sliding opening matched with the connecting block 13, and the front and rear ends of the guide rod 14 are bent to the right and fixedly connected to the left side wall of the right mounting frame 3.

[0031] The clamping assembly comprises a housing 16 fixedly connected to the opposite side walls of the connecting block 13 and the guide block 15, respectively, a conveying frame 17 fixedly connected between the opposite side walls of the two housings 16, an electric push rod 18 fixedly connected to the inner side of the housing 16, and a clamping plate 19 fixedly connected to the end of the movable rod of the electric push rod 18, and the conveying frame 17 is located between the opposite sides of the two cleaning rollers 9.

[0032] The end of the movable rod of the electric push rod 18 penetrates the side walls of the corresponding housings 16 and the adjacent side walls of the conveying frame 17 in sequence and extends to the inner side of the conveying frame 17 and is fixedly connected to the corresponding clamping plate 19, and the opposite side walls of the two clamping plates 19 are fixedly connected with rubber pads.

[0033] The right end of the driven rod 8 is rotatably connected to the inner right side wall of the right mounting frame 3, and the left end of the driven rod 8 penetrates the center of the corresponding driven gear 7, the inner left side wall of the mounting frame 3, and the mounting hole of the corresponding cleaning roller 9 in sequence and is rotatably connected to the right side wall of the left mounting frame 3.

[0034] The diameter of the transmission gear 6 is greater than the diameter of the driven gear 7, and the outer surface of the cleaning roller 9 is provided with a sponge layer.

[0035] In addition, the console 2 is equipped with a touch screen interface, through which the user can input cleaning parameters, view cleaning progress, and receive fault alarm information. The touch screen interface provides an intuitive operation experience and a friendly human-computer interaction mode. Furthermore, the control system of the console 2 is connected to a remote server through wireless network technology, and the user can remotely monitor the running state of the cleaning device, perform fault diagnosis and remote debugging through a terminal device such as a smartphone, tablet computer or computer. Moreover, the control system has a data recording function, which can record various parameters in the cleaning process in real time, such as clamping force, cleaning time, rotating speed and cleaning effect. The console 2 can be additionally provided with data analysis software, through which the cleaning effect can be evaluated and optimized to provide a basis for subsequent improvement. In addition, digital twin technology and virtual simulation software can be used to simulate test and optimize the cleaning device in the design stage, which not only improves the design efficiency but also reduces the trial production cost and ensures the performance and reliability of the final product.

[0036] The working principle of the above embodiment is as follows:

[0037] First, the power is turned on, the console 2 is started, and the device is initialized and set to ensure that all components are in standby state. Then, the code card is placed on the inner side of the transport frame 17. Subsequently, the console 2 sends a command to start the electric push rod 18, so that the movable rod of the electric push rod 18 extends. The clamping plate 19 connected to the end of the movable rod of the electric push rod 18 moves towards under the action of the pushing force until it closely fits the two sides of the code card. Moreover, the rubber pads on the clamping plate 19 ensure that the clamping process is stable and does not cause damage to the code card.

[0038] Subsequently, the second servo motor 10 in the transport assembly is started by operating the console 2, the threaded displacement rod 11 is driven to rotate, the threaded displacement block 12 moves along the threaded displacement rod 11 under the action of the thread, and then drives the connecting block 13 to move. In the process of moving, the connecting block 13 drives the transport frame 17 and the code card inside the transport frame 17 to move through the shell 16 fixedly connected thereto, and the stability of the transport frame 17 in the moving process is ensured through the guide rod 14 and the guide block 15. When the transport frame 17 moves to the designated position, the operation of the second servo motor 10 is paused.

[0039] The console 2 sends a command to start the first servo motor 4, drives the transmission rod 5 to rotate, and the transmission gear 6 on the transmission rod 5 engages with the driven gear 7, thereby driving the driven rod 8 and the cleaning roller 9 to rotate. The sponge layer on the surface of the cleaning roller 9 contacts the surface of the code card, and through rotation, the dirt and dust are removed. At the same time, according to the cleaning requirements, the rotating speed and direction of the first servo motor 4 can be adjusted to optimize the cleaning effect.

[0040] Finally, after the cleaning is completed, the console 2 issues an instruction to make the electric push rod 18 move the rod to retract, the clamping plate 19 moves away under the action of tension, the card is released, the card falls into the preset collection area under the action of gravity, at the same time, the console 2 issues an instruction to make the second servo motor 10 start, drive the threaded displacement rod 11 to rotate reversely, so as to reset the transport assembly to the initial position.

[0041] The electrical components appearing in the text are all electrically connected with the main controller and the power supply, the main controller can be a conventional known device such as a computer, and the existing disclosed power connection technology is not described herein.

[0042] It should be noted that the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or device including the element.

[0043] Although the embodiments of the present application have been shown and described, it is understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An industrial trolley code plate online automatic cleaning device, comprising a base (1), a control console (2) fixedly connected to the upper surface of the base (1), and two installation frame bodies (3), characterized in that: Two mounting frames (3) are arranged on the left side of the upper surface of the base (1) and the right side of the upper surface respectively, and the inner side of the mounting frame (3) on the right side is provided with a cleaning structure for automatic cleaning; The cleaning structure comprises a first servo motor (4) fixedly connected to the inner right wall of the mounting frame (3) on the right side, a transmission rod (5) fixedly connected to the output shaft of the first servo motor (4), a transmission gear (6) fixedly connected to the outer side of the transmission rod (5), a driven gear (7) meshed with the top and bottom of the transmission gear (6) respectively, a driven rod (8) fixedly connected to the inner side of the center of the driven gear (7), and a cleaning roller (9) fixedly connected to the outer side of the driven rod (8). The front of the mounting frame (3) on the left side is provided with a conveying assembly for conveying the code plate. A clamping assembly for clamping the code plate is arranged between the conveying assemblies.

2. The industrial trolley label cleaning device according to claim 1, characterized in that: The conveying assembly comprises a second servo motor (10) fixedly connected to the front of the mounting frame (3) on the left side, a threaded displacement rod (11) fixedly connected to the output shaft of the second servo motor (10), a threaded displacement block (12) threadedly connected to the outer side of the threaded displacement rod (11), a connecting block (13) fixedly connected to the right side of the threaded displacement block (12), a guide rod (14) fixedly connected to the left side wall of the mounting frame (3) on the right side, and a guide block (15) slidingly connected to the outer side of the guide rod (14).

3. The industrial trolley label cleaning device according to claim 2, characterized in that: The right side wall of the mounting frame (3) on the left side is provided with a sliding opening matched with the connecting block (13), and the front and rear ends of the guide rod (14) are both bent to the right and fixedly connected to the left side wall of the mounting frame (3) on the right side.

4. The industrial vehicle tag cleaning device of claim 1, wherein: The clamping assembly comprises a housing (16) fixedly connected to the opposite side wall of the connecting block (13) and the guide block (15), a conveying frame (17) fixedly connected between the opposite side walls of the two housings (16), an electric push rod (18) fixedly connected to the inner side of the housing (16), and a clamping plate (19) fixedly connected to the end of the movable rod of the electric push rod (18), and the conveying frame (17) is located between the opposite sides of the two cleaning rollers (9).

5. The industrial trolley label cleaning device according to claim 4, characterized in that: The end of the movable rod of the electric push rod (18) penetrates the side wall of the corresponding housing (16) and the adjacent side wall of the conveying frame (17) in sequence and extends to the inner side of the conveying frame (17) and is fixedly connected with the corresponding clamping plate (19), and the opposite side walls of the two clamping plates (19) are fixedly connected with rubber pads.

6. The industrial vehicle tag cleaning device of claim 1, wherein: The right end of the driven rod (8) is rotatably connected to the inner right side wall of the mounting frame (3) on the right side, and the left end of the driven rod (8) penetrates the center of the corresponding driven gear (7), the inner left side wall of the mounting frame (3), and the mounting hole of the corresponding cleaning roller (9) in sequence and is rotatably connected to the right side wall of the mounting frame (3) on the left side.

7. The industrial vehicle tag cleaning device of claim 1, wherein: The diameter of the transmission gear (6) is greater than the diameter of the driven gear (7), and the outer surface of the cleaning roller (9) is provided with a sponge layer.

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