Wire soldering equipment for safety belt switch controller

Abstract

The utility model relates to a safety belt switch controller wire tin soldering device which comprises a base, a conveying belt and a tin soldering machine are installed on the upper side of the base, and the safety belt switch controller wire tin soldering device is characterized in that bearing grooves are evenly formed in the upper side of the outer belt face of the conveying belt at intervals, a sliding rail is installed on the rear side of the base, and a supporting rod is vertically installed on the upper side of the sliding rail in a sliding mode. A supporting spring fixed to the base is installed at the bottom of the supporting rod, the tin soldering machine is fixedly connected with the upper side of the supporting rod, a control rod in sliding connection with the sliding rail is vertically installed on the rear side of the base, and a reset spring fixed to the base is installed at the bottom of the control rod. A rotating shaft in transmission connection with the conveying belt is rotationally installed on the rear side of the base, a moving assembly in transmission connection with the control rod is installed on the rear side of the rotating shaft, and pedal plates are fixedly connected to the lower sides of the supporting rod and the control rod. Continuous production is achieved, and working efficiency and safety are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile parts production, and particularly relates to a safety belt switch controller wire soldering equipment. BACKGROUND

[0002] The safety belt switch controller is an important component of the automobile safety system, and its quality and reliability are directly related to the life safety of passengers. In the manufacturing process, the connection between the wire and the controller circuit board is one of the key steps, which is usually realized through soldering technology.

[0003] The traditional wire soldering operation mainly relies on manual operation, that is, the operator holds a soldering iron with one hand and a soldering wire with the other hand, and melts and fills the soldering tin to the contact part of the wire and the circuit board through manual operation. Since the soldering iron and the soldering wire need to be held and operated by the worker, it is difficult to accurately adjust the position of the wire during the soldering process, and at the same time, the processing efficiency is low, which not only increases the difficulty and complexity of operation, but also may cause problems such as inaccurate soldering position and insufficient soldering strength. TECHNICAL SOLUTION

[0004] The utility model aims at providing a safety belt switch controller wire soldering equipment to solve the problems mentioned in the background.

[0005] To achieve the above technical purpose, the utility model adopts the following technical scheme:

[0006] A safety belt switch controller wire soldering equipment, comprising a base, a conveyor belt and a soldering machine are installed on the upper side of the base, the outer belt surface of the conveyor belt is uniformly and interval installed with a receiving groove, a slide rail is installed on the rear side of the base, a support rod is vertically and slidingly installed on the upper side of the slide rail, a support spring fixed with the base is installed at the bottom of the support rod, the soldering machine is fixedly connected with the upper side of the support rod, a control rod slidingly connected with the slide rail is vertically installed on the rear side of the base, a reset spring fixed with the base is installed at the bottom of the control rod, a rotating shaft drivingly connected with the conveyor belt is rotatably installed on the rear side of the base, a moving assembly drivingly connected with the control rod is installed on the rear side of the rotating shaft, and a foot pedal fixedly connected with the lower side of the support rod and the control rod is installed.

[0007] The moving assembly comprises a gear rotatably connected with the rotating shaft, a cavity is formed in the inner side of the gear, a ratchet wheel drivingly connected with the rotating shaft is rotatably installed in the cavity, a pawl hinged with the gear is installed on the side of the ratchet wheel, a spring sheet drivingly connected with the gear is fixed on the outer side of the pawl, a rack is fixed on the side of the control rod, and the rack is engaged with the gear.

[0008] The gear front side is rotationally installed with a rotating wheel in transmission connection with the rotating shaft, the rotating wheel outer side uniformly circumferentially distributes a plurality of friction blocks, the rotating wheel lower side is installed with an arc-shaped clamping plate matched with the rotating wheel and the friction blocks, and the arc-shaped clamping plate is fixedly connected with the control rod.

[0009] Flexible baffles are fixed between the receiving grooves.

[0010] The conveying belt upper side is installed with an LED lamp fixedly connected with the base.

[0011] The base lower side is fixed with a baffle matched with the foot plate, and the baffle lower side is fixed with a rubber pad.

[0012] The device can be more convenient to control the wire alignment switch controller to be welded by hands, improve the overall quality of product welding, and the semi-automatic tin soldering process greatly reduces the time and complexity of manual operation, the control rod cooperates with the moving assembly to enable the conveying belt to continuously introduce the safety belt switch controller to be welded into the tin soldering area and take away the tin soldered safety belt switch controller, thereby realizing continuous production, reducing the waiting time and the workload and fatigue degree of workers, improving the work efficiency and safety, the gear inner side pawl and the ratchet wheel cooperate with the outer side rack to enable the rack to drive the gear and the ratchet wheel to rotate when the foot plate moves the control rod downward, thereby enabling the rotating shaft to drive the conveying belt to run; when the foot plate is released, the rotating shaft can be in a stationary state, thereby enabling the safety belt switch controller to be moved during use, improving the device use convenience, and the moving assembly structure is simple and reliable, which helps to reduce the maintenance cost, the rotating wheel and the arc-shaped clamping plate cooperate to enable the arc-shaped clamping plate to limit the rotating shaft rotation when the foot plate under the control rod is not used, preventing the foot plate under the control rod from being accidentally moved when not being stepped on, improving the conveying belt stability and further protecting the operator safety, the flexible baffle can shield the gap between the receiving grooves, is easier to clean, and can also prevent sundries from entering the conveying belt and other components, protecting the device, the LED lamp provides illumination for the conveying belt upper side bearing groove, facilitating the operator to observe the tin soldering process, thereby improving the device use convenience, the baffle is used to limit the position of the control rod and the supporting rod, and the rubber pad is used to reduce the impact of the foot plate and the baffle, protecting the foot plate and prolonging the service life of the device and reducing the noise and vibration of the device during use. BRIEF DESCRIPTION OF DRAWINGS

[0013] The utility model can be further illustrated by the non-limiting embodiments shown in the drawings.

[0014] Figure 1 It is a structural schematic view of the utility model.

[0015] Figure 2 It is a structure schematic view of the rear side of the utility model.

[0016] Figure 3 It is a structure schematic view of the rear side of the utility model.

[0017] Figure 4 It is Figure 3 It is an enlarged structure schematic view of A in the middle.

[0018] Base 1, soldering machine 2, receiving groove 3, slide rail 4, support rod 5, support spring 6, control rod 7, reset spring 8, rotating shaft 9, foot pedal 10, gear 11, cavity 12, ratchet 13, pawl 14, spring sheet 15, rack 16, rotating wheel 17, friction block 18, arc-shaped clamping plate 19, flexible baffle 20, LED lamp 21, baffle 22, rubber pad 23, conveying belt 24. Specific implementation

[0019] In order to make the person skilled in the art can better understand the utility model, the utility model technical scheme is further explained below in combination with the drawings and examples.

[0020] As Figures 1-4 The utility model discloses a safety belt switch controller wire soldering equipment, including base 1, the conveying belt 24 and soldering machine 2 are installed on the upside of base 1, the even interval installation of the outer belt surface of conveying belt 24 upside is equipped with receiving groove 3, the rear side of base 1 is installed with slide rail 4, the vertical sliding installation of slide rail 4 upside is equipped with support rod 5, and the bottom of support rod 5 is installed with the support spring 6 fixed with base 1, and soldering machine 2 is fixedly connected with the upside of support rod 5, and the rear side of base 1 is vertically installed with the sliding connection of control rod 7 with slide rail 4, and the bottom of control rod 7 is installed with the reset spring 8 fixed with base 1, and the rear side of base 1 is rotatably installed with the rotating shaft 9 transmission connection with conveying belt 24, and the rear side of rotating shaft 9 is installed with the movement assembly transmission connection with control rod 7, and the foot pedal 10 of being fixedly connected with the downside of control rod 7 is installed on the downside of support rod 5.

[0021] Conveying belt 24 is constituted by chain and sprocket group, and it is not powered as a whole, and the even interval installation of the upside is equipped with receiving groove 3 for fixing safety belt switch controller and placing wire, and soldering machine 2 is prior art, when using, staff holds wire, and the foot pedal 10 of the downside of support rod 5 is treaded down, at this moment, support rod 5 drives soldering machine 2 down to the wire or safety belt switch controller and carries out soldering operation, and when switch controller welding is completed, the foot pedal 10 of the downside of control rod 7 is treaded down once, and movement assembly can drive rotating shaft 9 to make conveying belt 24 move specified distance, at this moment, conveying belt 24 moves the switch controller welded to right side, and the switch controller not welded on left side is transplanted to the downside of soldering machine 2.

[0022] The design that the device controls the tin soldering machine 2 up and down work through the foot pedal 10 makes the workers more convenient to control the wire alignment switch controller with both hands to control the position that needs to be welded, improves the overall quality of the product welding, and the semi-automatic tin soldering process greatly reduces the time and complexity of manual operation. The control rod 7 cooperates with the moving assembly to enable the conveyor belt 24 to continuously introduce the safety belt switch controller to be welded into the tin soldering area and take away the safety belt switch controller after tin soldering, thereby realizing continuous production, reducing waiting time, and reducing the workload and fatigue degree of workers, improving work efficiency and safety.

[0023] The moving assembly comprises a gear 11 rotationally connected with the rotating shaft 9, a cavity 12 is formed in the inner side of the gear 11, a ratchet wheel 13 is rotationally installed in the cavity 12 and is in transmission connection with the rotating shaft 9, a pawl 14 is installed on the side of the ratchet wheel 13 and is hingedly connected with the gear 11, a spring sheet 15 is fixed on the outer side of the pawl 14 and is in transmission connection with the gear 11, and a rack 16 is fixed on the side of the control rod 7 and is in meshing connection with the gear 11.

[0024] The cooperation of the pawl 14, the ratchet wheel 13 and the rack 16 on the inner side of the gear 11 enables the rack 16 to drive the gear 11 and the ratchet wheel 13 to rotate when the control rod 7 is moved downward by the foot pedal 10, so that the rotating shaft 9 drives the conveyor belt 24 to operate; when the foot pedal 10 is released, the rotating shaft 9 can be in a stationary state, so that the safety belt switch controller can be moved during use, improving the convenience of using the device, and the structure of the moving assembly is simple and reliable, which helps to reduce the maintenance cost.

[0025] A rotating wheel 17 is rotationally installed on the front side of the gear 11 and is in transmission connection with the rotating shaft 9, a plurality of friction blocks 18 are uniformly distributed on the outer side of the rotating wheel 17, an arc-shaped clamping plate 19 is installed on the lower side of the rotating wheel 17 and is matched with the rotating wheel 17 and the friction blocks 18, and the arc-shaped clamping plate 19 is fixedly connected with the control rod 7.

[0026] The cooperation of the rotating wheel 17 and the arc-shaped clamping plate 19 enables the arc-shaped clamping plate 19 to limit the rotation of the rotating shaft 9 when the foot pedal 10 on the lower side of the control rod 7 is not used, preventing the foot pedal 10 on the lower side of the control rod 7 from moving accidentally when it is not stepped on, improving the stability of the conveyor belt 24 and further protecting the safety of the operator.

[0027] Flexible baffles 20 are fixed between adjacent receiving grooves 3.

[0028] The flexible baffles 20 can shield the gap between the receiving grooves 3, making it easier to clean, and also preventing debris from entering the conveyor belt 24 and other components, protecting the equipment.

[0029] An LED lamp 21 is fixedly connected with the base 1 on the upper side of the conveyor belt 24.

[0030] The LED lamp 21 provides illumination for the bearing groove on the upper side of the conveying belt 24, so as to facilitate the operator to observe the soldering process, thereby improving the convenience of the equipment.

[0031] The base 1 is fixed with a baffle 22 on the lower side, which is matched with the foot pedal 10, and the lower side is fixed with a rubber pad 23.

[0032] When the foot pedal 10 is not stepped on, the upper side of the foot pedal 10 is abutted with the rubber pad 23 on the lower side of the baffle 22, the baffle 22 is used to limit the position of the control rod 7 and the supporting rod 5, at the same time, the rubber pad 23 is used to reduce the impact between the foot pedal 10 and the baffle 22, protect them, thereby prolong the service life of the equipment, and reduce the noise and vibration of the equipment in use.

[0033] The above embodiment only illustrates the principle and effect of the utility model, and is not used to limit the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and scope of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought of the utility model should be covered by the claims of the utility model.

Claims

1. A wire soldering device for a seat belt switch controller, comprising a base, wherein a conveyor belt and a soldering machine are mounted on the upper side of the base, characterized in that: The outer surface of the conveyor belt is evenly spaced with receiving grooves. A slide rail is installed on the rear side of the base. A support rod is vertically slidably installed on the upper side of the slide rail. A support spring fixed to the base is installed at the bottom of the support rod. The soldering machine is fixedly connected to the upper side of the support rod. A control rod slidably connected to the slide rail is vertically installed on the rear side of the base. A return spring fixed to the base is installed at the bottom of the control rod. A rotating shaft connected to the conveyor belt is rotatably installed on the rear side of the base. A moving component connected to the control rod is installed on the rear side of the rotating shaft. Foot pedals are fixedly connected to the lower sides of both the support rod and the control rod.

2. The wire soldering equipment for a seat belt switch controller according to claim 1, characterized in that: The moving component includes a gear rotatably connected to the rotating shaft. A cavity is provided on the inner side of the gear, and a ratchet that is rotatably connected to the rotating shaft is rotatably installed inside the cavity. A pawl that is hinged to the gear is installed on the side of the ratchet. A spring plate that is rotatably connected to the gear is fixed on the outer side of the pawl. A rack is fixed on the side of the control lever, and the rack meshes with the gear.

3. The wire soldering equipment for a seat belt switch controller according to claim 2, characterized in that: A rotating wheel, which is rotatably connected to the rotating shaft, is mounted on the front side of the gear. Multiple friction blocks are evenly distributed around the outer circumference of the rotating wheel. An arc-shaped clamping plate, which matches the rotating wheel and the friction blocks, is mounted on the lower side of the rotating wheel. The arc-shaped clamping plate is fixedly connected to the control rod.

4. The wire soldering equipment for a seat belt switch controller according to claim 3, characterized in that: Flexible baffles are fixed between adjacent receiving grooves.

5. The wire soldering equipment for a seat belt switch controller according to claim 4, characterized in that: An LED light, which is fixedly connected to the base, is installed on the upper side of the conveyor belt.

6. The wire soldering equipment for a seat belt switch controller according to claim 5, characterized in that: A baffle is fixed to the lower side of the base, and the baffle matches the foot pedal. A rubber pad is fixed to the lower side of the baffle.

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