Welding device

Abstract

The utility model belongs to the technical field of welding, and discloses a welding device which comprises a rotating mechanism and a welding mechanism. The rotating mechanism comprises a rotating driver and a bearing seat, the bearing seat is provided with a plurality of bearing parts, the bearing parts are configured to bear objects to be welded, the rotating driver can drive the bearing seat to rotate, the bearing seat can drive the bearing parts to move between the welding station and the feeding and discharging station when rotating, and when part of the bearing parts are located at the welding station, the part of the bearing parts are located at the discharging station. And the welding mechanism comprises a welding driver and a welding assembly, the welding driver can drive the welding assembly to move to the welding position, and when the welding assembly moves to the welding position, the to-be-welded object at the welding station can be welded. By means of the arrangement, the welding device can synchronously achieve welding and feeding and discharging operation, and the welding operation efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding technical field especially relates to a welding device. BACKGROUND

[0002] Welding, also known as soldering, is a manufacturing process that joins metal or other thermoplastic materials by heating, high temperature or high pressure.

[0003] However, for the existing welding device, the operator needs to wait for the current material to complete the welding operation by the welding device before manually placing the next material for welding operation, thereby reducing the welding operation efficiency. SUMMARY

[0004] The utility model discloses a welding device can realize welding and feeding operation simultaneously, improve the welding operation efficiency.

[0005] To achieve this purpose, the utility model adopts the following technical scheme:

[0006] A welding device comprises:

[0007] A rotating mechanism comprising a rotating driver and a bearing seat, the bearing seat is provided with a plurality of bearing parts, the bearing parts are configured to bear the to-be-welded objects, the rotating driver can drive the bearing seat to rotate, the bearing seat can drive the bearing parts to move between a welding station and a feeding station when rotating, part of the bearing parts are at the welding station, and the remaining bearing parts are at the feeding station;

[0008] A welding mechanism comprising a welding driver and a welding assembly, the welding driver can drive the welding assembly to move to a welding position, and the welding assembly can weld the to-be-welded objects at the welding station when moving to the welding position.

[0009] Optionally, the bearing part comprises a limiting groove configured to accommodate and limit the to-be-welded objects.

[0010] Optionally, the limiting groove comprises a first groove body and a second groove body in communication with each other, the to-be-welded objects comprise a first to-be-welded part and a second to-be-welded part, the first groove body is configured to accommodate and limit the first to-be-welded part, and the second groove body is configured to accommodate and limit the second to-be-welded part.

[0011] Optionally, a step part is arranged between the first groove body and the second groove body, and the first to-be-welded part can abut against the step part when being accommodated in the first groove body.

[0012] Optionally, the bearing seat is provided with a receiving groove.

[0013] Optionally, a cover plate is rotatably arranged on the bearing seat, and the cover plate can cover the slot opening of the receiving slot.

[0014] Optionally, a hand holding portion is arranged on the cover plate.

[0015] Optionally, two bearing portions and two receiving slots are arranged respectively.

[0016] Optionally, the welding mechanism further comprises a cold air pipe configured to blow cold air towards the object to be welded.

[0017] Optionally, the welding mechanism further comprises an air suction pipe configured to suck exhaust gas.

[0018] Optionally, the welding device further comprises a control mechanism communicatively connected to the welding driver and capable of driving the welding driver to act.

[0019] The welding device provided by the present application has the following beneficial effects:

[0020] The welding device comprises a rotating mechanism and a welding mechanism. The rotating mechanism comprises a rotating driver and a bearing seat, and the bearing seat is provided with a plurality of bearing portions. The bearing portions are configured to bear the objects to be welded. The objects to be welded are installed on the corresponding bearing portions, so as to prepare for subsequent welding operation and improve the operation efficiency. The rotating driver can drive the bearing seat to rotate. When the bearing seat rotates, the bearing portions can move between the welding station and the feeding and discharging station. The welding driver can drive the welding assembly to move to the welding position, and then the welding operation is performed by the welding assembly. When part of the bearing portions are at the welding station, the welding assembly welds the objects to be welded at the welding station. At the same time, the remaining bearing portions are at the feeding and discharging station, so as to perform the feeding and discharging operation, thereby realizing the automatic circulation and welding operation of the objects to be welded, shortening the welding period of each object to be welded, and improving the efficiency of the whole welding operation. Through the above arrangement, the welding device can simultaneously realize the welding and feeding and discharging operations, and improve the welding operation efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is the isometric view of the welding device provided by the present application;

[0022] Figure 2 is Figure 1 is the enlarged view of part A in FIG. 1;

[0023] Figure 3 is the front view of the welding device provided by the present application;

[0024] Figure 4is a top view of the welding device provided by the embodiment of the utility model;

[0025] Figure 5 is a side view of the welding device provided by the embodiment of the utility model.

[0026] In the drawing:

[0027] 100, the object to be welded; 101, the first object to be welded; 102, and the second object to be welded; 1, rotating mechanism; 11, rotating driver; 12, bearing seat; 121, bearing part; 1211, limiting groove; 12111, first groove body; 12112, second groove body; 122, storage groove; 123, cover plate; 1231, hand holding part; 2, welding mechanism; 21, welding driver; 22, welding assembly; 23, cold gas pipe; 24, air suction pipe; 3, control mechanism. DETAILED DESCRIPTION

[0028] The utility model will be further explained in detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model, and not limited to the utility model. In addition, it should be noted that, in order to facilitate the description, only the part related to the utility model is shown in the drawing, not all structures.

[0029] In the description of the utility model, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0030] In the utility model, unless otherwise explicitly specified and limited, the first feature "on" or "below" the second feature can include that the first and second features are in direct contact, or the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0031] In the description of the present embodiment, the terms "upper", "lower", "right", and the like, orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.

[0032] Welding, also known as fusion, is a manufacturing process that joins metals or other thermoplastic materials by heating, high temperature or high pressure.

[0033] However, for the existing welding device, the operator needs to wait for the current material to complete the welding operation by the welding device before manually placing the next material for welding operation, thereby reducing the efficiency of the welding operation. Therefore, there is an urgent need for a welding device to solve the above technical problems.

[0034] As shown in Figures 1-5 The present embodiment provides a welding device, which comprises a rotating mechanism 1 and a welding mechanism 2. The rotating mechanism 1 comprises a rotating driver 11 and a bearing seat 12, the bearing seat 12 is provided with a plurality of bearing parts 121, the bearing parts 121 are configured to bear the to-be-welded objects 100, the rotating driver 11 can drive the bearing seat 12 to rotate, and the bearing seat 12 can drive the bearing parts 121 to move between the welding station and the feeding and discharging station when rotating, part of the bearing parts 121 are in the welding station, and the remaining bearing parts 121 are in the feeding and discharging station. The welding mechanism 2 comprises a welding driver 21 and a welding assembly 22, the welding driver 21 can drive the welding assembly 22 to move to the welding position, and the welding assembly 22 can weld the to-be-welded objects 100 in the welding station when moving to the welding position.

[0035] In the embodiment, the rotating mechanism 1 comprises a rotating driver 11 and a bearing seat 12, the bearing seat 12 is provided with a plurality of bearing portions 121, the bearing portions 121 are configured to bear the to-be-welded objects 100, the to-be-welded objects 100 are installed on the corresponding bearing portions 121, so as to prepare for the subsequent welding operation, and the operation efficiency is improved. The rotating driver 11 can drive the bearing seat 12 to rotate, the bearing seat 12 can drive the bearing portions 121 to move between the welding station and the feeding and discharging station when rotating, the welding driver 21 can drive the welding assembly 22 to move to the welding position, and then the welding operation is performed by the welding assembly 22. When part of the bearing portions 121 are at the welding station, the to-be-welded objects 100 at the welding station are welded by the welding assembly 22. At the same time, the remaining bearing portions 121 are at the feeding and discharging station, so as to perform the feeding and discharging operation, thereby realizing the automatic circulation of the to-be-welded objects 100 and the welding operation, shortening the welding period of each to-be-welded object 100, and improving the efficiency of the overall welding operation. Through the above setting, the welding device of the embodiment can realize the welding and feeding and discharging operations simultaneously, and the welding operation efficiency is improved.

[0036] The specific structure of the welding device will be described below.

[0037] Specifically, as shown in Figures 1-5 In the embodiment, the rotating driver 11 is a rotary air cylinder, the output end of the rotary air cylinder is connected to the bearing seat 12, and the bearing seat 12 can be driven to rotate around the vertical direction. The rotary air cylinder has the advantages of simple structure, reliable action, easy control and the like. By controlling the rotary air cylinder, the rotation speed and position of the bearing seat 12 can be accurately controlled. When the bearing seat 12 rotates, the plurality of bearing portions 121 can be moved to the welding station one by one, so that the bearing portions 121 can move between the welding station and the feeding and discharging station, thereby facilitating the welding assembly 22 to perform the welding operation on the to-be-welded objects 100 at the welding station, and facilitating the operator to perform the feeding and discharging operation at the feeding and discharging station.

[0038] More specifically, in other embodiments, the rotating driver 11 is a stepping motor, the rotating output shaft of the stepping motor is connected to the bearing seat 12, and the bearing seat 12 can be driven to rotate around the vertical direction, thereby realizing the alternating movement of the plurality of bearing portions 121, and the operation is more accurate and convenient. It can be understood that the specific structure of the rotating driver 11 is not limited, as long as the above functions can be realized.

[0039] Specifically, as shown in Figures 1-5As shown, in the embodiment, the welding driver 21 is a pneumatic cylinder, the welding assembly 22 is a welding gun, the output end of the pneumatic cylinder is connected to the welding gun, and the welding gun can be driven to move in the vertical direction. When the welding gun moves to the welding position, the welding work is performed on the workpiece 100 through the welding gun, and the operation is more convenient and intuitive. In other embodiments, the welding driver 21 is an electric push rod, and the welding assembly 22 includes an electric welding clamp. The output end of the electric push rod is connected to the electric welding clamp, and the electric welding clamp can be driven to move in the vertical direction to perform the welding work. It can be understood that the specific structure of the above components is not limited as long as the above functions can be realized.

[0040] Specifically, as shown in Figure 1 and Figure 2 The carrying part 121 includes a limiting groove 1211 configured to accommodate the workpiece 100. By providing the limiting groove 1211, the stability and accuracy of the workpiece 100 during welding are ensured, and welding quality problems caused by movement or misplacement of the workpiece are avoided. At the same time, the limiting groove 1211 also facilitates the work personnel to quickly and accurately place and take out the workpiece, which is beneficial to improve the work efficiency.

[0041] More specifically, the limiting groove 1211 includes a first groove body 12111 and a second groove body 12112 in communication with each other, the workpiece 100 includes a first workpiece 101 and a second workpiece 102, the first groove body 12111 is configured to accommodate the first workpiece 101, and the second groove body 12112 is configured to accommodate the second workpiece. The limiting groove 1211 of the device can accommodate and limit the first workpiece 101 and the second workpiece 102 at the same time, thereby ensuring the stability and accuracy of the first workpiece 101 and the second workpiece 102 during welding. The first workpiece 101 and the second workpiece 102 are connected to each other, and the welding assembly 22 can perform welding work on the connection between the first workpiece 101 and the second workpiece 102 through the first groove body 12111 and the second groove body 12112 in communication with each other.

[0042] More specifically, a step portion is provided between the first groove body 12111 and the second groove body 12112. When the first workpiece 101 is accommodated in the first groove body 12111, the first workpiece 101 can abut against the step portion. By abutting the first workpiece 101 against the step portion, the work personnel can position the first workpiece 101 during feeding, thereby ensuring the stability and accuracy of the first workpiece 101 during welding.

[0043] Specifically, as shown in Figures 1-5 The carrying seat 12 is provided with a receiving groove 122 for accommodating the wire and the plug of the first workpiece 101, so as to ensure the normal progress of the welding work and avoid the wire and the plug of the first workpiece 101 interfering with the welding work and causing welding quality problems.

[0044] More specifically, the cover plate 123 is rotatably arranged on the carrier seat 12, and can cover the slot of the receiving groove 122. When welding is needed, the cover plate 123 can cover the receiving groove 122 to prevent the wires and the plug from interfering with the welding operation. When welding is not needed, the cover plate 123 can be opened to facilitate the operator to take out the wires and the plug from the receiving groove 122.

[0045] More specifically, the cover plate 123 is rotatably arranged on the carrier seat 12, and can cover the slot of the receiving groove 122. When welding is needed, the cover plate 123 can cover the receiving groove 122 to prevent the wires and the plug from interfering with the welding operation. When welding is not needed, the cover plate 123 can be opened to facilitate the operator to take out the wires and the plug from the receiving groove 122.

[0046] Specifically, as shown in Figure 2 In the embodiment, two carrier parts 121 and two receiving grooves 122 are provided, and the two receiving grooves 122 are arranged between the two carrier parts 121 to facilitate the storage of the wires and the plug of the first to-be-welded member 101 in the corresponding first groove body 12111, thereby improving the compactness of the overall structure of the device. In other embodiments, four carrier parts 121 and four receiving grooves 122 are provided, and the four carrier parts 121 are arranged along the circumference of the carrier seat 12, and the four receiving grooves 122 are arranged one by one corresponding to the four carrier parts 121 to ensure the storage effect and the welding quality. It can be understood that the specific number of the above-mentioned components is not limited, as long as the above-mentioned functions can be achieved.

[0047] More specifically, in the embodiment, the two carrier parts 121 are located on both sides of the rotation axis of the carrier seat 12. When one of the carrier parts 121 moves to the welding station, the other carrier part 121 moves to the feeding and discharging station, thereby facilitating the welding and feeding and discharging operations and improving the welding operation efficiency.

[0048] Specifically, the welding mechanism 2 further comprises a cold gas pipe 23 configured to blow cold gas towards the to-be-welded object 100. After the connection between the first to-be-welded member 101 and the second to-be-welded member 102 is welded, it is not convenient for subsequent discharging operation due to the heat of the connection. By blowing cold gas through the cold gas pipe 23, not only the heat generated during welding can be reduced to facilitate discharging operation, but also the welding strength of the connection between the first to-be-welded member 101 and the second to-be-welded member 102 can be improved.

[0049] Specifically, the welding mechanism 2 further comprises an air suction pipe 24 configured to suck exhaust gas. By sucking the exhaust gas generated during welding through the air suction pipe 24, the working environment can be improved and the health of the operator can be protected.

[0050] Specifically, the welding device further comprises a control mechanism 3, which is communicatively connected to the welding driver 21 and capable of driving the welding driver 21 to act, thereby improving the convenience of operation of the operator and the precision of the welding operation. The control mechanism 3 is selected from a CPU or a PLC, which can accurately control the motion trajectory and speed of the welding driver 21, thereby improving the welding quality and efficiency. It can be understood that the specific structure of the control mechanism 3 is not limited as long as the above functions can be realized.

[0051] The specific working process of the welding device will be described below.

[0052] Firstly, the operator accommodates the first to-be-welded piece 101 in the first groove body 12111, accommodates the second to-be-welded piece in the second groove body 12112, and opens the cover plate 123 through the hand-held part 1231 to accommodate the wire and the plug of the first to-be-welded piece 101 in the storage groove 122, and then closes the cover plate 123 to cover the slot of the storage groove 122. Then, the rotating driver 11 drives the carrier 12 to rotate, so that the carrier part 121 carrying the first to-be-welded piece 101 and the second to-be-welded piece 102 moves to the welding station, and the control mechanism 3 drives the welding driver 21 to act, so that the welding assembly 22 moves to the welding position, and then the first to-be-welded piece 101 and the second to-be-welded piece 102 located at the welding station are welded. At the same time, the other carrier part 121 moves to the feeding and discharging station, the operator opens the cover plate 123, takes out the first to-be-welded piece 101, the wire, the plug and the second to-be-welded piece 102 after welding, and puts the first to-be-welded piece 101 and the second to-be-welded piece 102 which have not been welded into the corresponding groove body, so as to facilitate the subsequent welding operation. Through the above setting, the welding device of the embodiment can simultaneously realize welding and feeding and discharging operation, and improve the welding operation efficiency.

[0053] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not a limitation on the embodiments of the utility model. For ordinary skilled in the art, various obvious changes, re-adjustment and replacement can be made without departing from the protection scope of the utility model. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.

Claims

1. A welding device, characterized in that The utility model relates to a welding device and a welding method. The utility model discloses a rotating mechanism (1) including rotating driver (11) and bearing seat (12), be equipped with a plurality of bearing part (121) on bearing seat (12), bearing part (121) are configured as the bearing of to be welded object (100), rotating driver (11) can drive bearing seat (12) rotation, bearing seat (12) rotation can drive bearing part (121) move between welding station and feeding station, part bearing part (121) at welding station, remaining bearing part (121) at feeding station. The utility model discloses a welding mechanism (2) including welding driver (21) and welding assembly (22), welding driver (21) can drive welding assembly (22) move to welding position, welding assembly (22) move to welding position, can weld to be welded object (100) at welding station.

2. The welding device of claim 1, wherein, The bearing part (121) includes a limiting groove (1211) configured to accommodate and limit the to-be-welded object (100).

3. The welding device of claim 2, wherein, The limiting groove (1211) includes a first groove body (12111) and a second groove body (12112) in communication with each other, the to-be-welded object (100) includes a first to-be-welded part (101) and a second to-be-welded part (102), the first groove body (12111) is configured to accommodate and limit the first to-be-welded part (101), and the second groove body (12112) is configured to accommodate and limit the second to-be-welded part (102).

4. The welding device of claim 3, wherein, The first groove body (12111) and the second groove body (12112) are provided with a step portion, and when the first to-be-welded part (101) is accommodated in the first groove body (12111), the first to-be-welded part (101) can abut against the step portion.

5. The welding device of claim 1, wherein, The bearing seat (12) is provided with a receiving groove (122).

6. The welding device of claim 5, wherein, The bearing seat (12) is provided with a cover plate (123) rotatably arranged thereon, and the cover plate (123) can cover the opening of the receiving groove (122).

7. The welding device of claim 6, wherein, The cover plate (123) is provided with a hand holding portion (1231).

8. The welding device of claim 5, wherein, The bearing part (121) and the receiving groove (122) are respectively provided with two, and the two receiving grooves (122) are arranged between the two bearing parts (121).

9. The welding device of claim 1, wherein, The welding mechanism (2) further includes a cold gas pipe (23) configured to blow cold gas towards the to-be-welded object (100).

10. The welding device according to any of claims 1-9, characterized in that The welding mechanism (2) further includes an air suction pipe (24) configured to suck exhaust gas.

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