Flexible welding tool

By using electric push rods and drive motors to adjust the height and tilt angle of the flexible welding fixture, combined with micro switches and voice alarms, the problem of inconvenient adjustment of welding platforms in existing technologies has been solved, achieving efficient and safe welding operations.

CN223557637UActive Publication Date: 2025-11-18LIAONING WANGDA HIGH TECH MECHANICAL & ELECTRICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202423057561.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-18
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing three-dimensional flexible welding platform of flexible welding fixtures cannot adjust the height, tilt angle and horizontal rotation, which affects welding comfort and efficiency and is not ideal in terms of practicality.

Method used

It adopts an electric push rod, movable table and drive motor assembly. The height and tilt angle of the welding platform can be adjusted by the electric push rod, and the horizontal rotation adjustment can be achieved by the drive motor. It is also equipped with micro switch and voice alarm to remind the operator whether the workpiece is stable and in the limit position.

Benefits of technology

It improves the efficiency of welding operations, reduces the manpower burden, and enhances safety and stability, ensuring that workpieces are less likely to fall off when welding at an angle.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223557637U_ABST
    Figure CN223557637U_ABST
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Abstract

The utility model relates to the technical field of welding tools, and discloses a flexible welding tool which comprises a supporting plate, an electric push rod a is fixedly installed in the middle of the lower surface of the supporting plate, a box body is fixedly installed on one side of the supporting plate, and a supporting table is placed on the top of the supporting plate. The top of a transmission shaft of the electric push rod a is fixedly connected with the support. Through the arrangement of the electric push rod a, the movable table and the driving motor, the supporting table can be driven by the transmission shaft of the electric push rod a to move upwards to adjust the height of the welding platform, and the movable table can be adjusted to a proper inclination angle to adjust the inclination angle according to the inclination welding requirement of a workpiece through stretching of the transmission shaft of the electric push rod b. And meanwhile, the driving motor can drive the welding platform to rotate and is used for horizontal rotation adjustment, height adjustment, dip angle adjustment and horizontal rotation adjustment to be used by personnel, efficient welding operation is better facilitated, and the labor burden is indirectly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding tool technical field, concretely is a kind of flexible welding tool. BACKGROUND

[0002] Three-dimensional flexible welding platform is divided into two kinds of materials according to material, three-dimensional flexible welding platform is a new type of welding platform that arises at home, based on the workbench surface of five working surfaces of standard hole grid and front grid line, equipped with various standard modules for positioning, through the quick connection of pin bolt, various shaped workpieces are quickly installed, positioned and quickly clamped, and three-dimensional space can be randomly combined, and can be repeatedly used, three-dimensional flexible welding platform is widely used in steel structure, various vehicle body manufacturing, rail transit welding, bicycle and motorcycle manufacturing, engineering machinery, frame and box, pressure vessel, robot welding, sheet metal processing, metal furniture, equipment assembly, industrial pipeline and the like.

[0003] In the process of realizing the utility model, the inventor finds that the following problems in the prior art have not been solved: the three-dimensional flexible welding platform of the existing flexible welding tool is mostly fixed on the support plate, and the height, inclination angle and horizontal rotation cannot be adjusted, which affects the comfort and efficiency of welding to some extent, and the practicability is not ideal, so improvement is needed, therefore, we propose a flexible welding tool. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a flexible welding tool, which solves the problems proposed in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a flexible welding tool, comprising a support plate, an electric push rod a is fixedly installed in the middle of the lower surface of the support plate, a box body is fixedly installed on one side of the support plate, and a support table is placed on the top of the support plate.

[0006] The transmission shaft top of the electric push rod a is fixedly connected with the support table, guide rods are fixedly installed on both sides of the bottom of the support table, and the guide rods are movably penetrated into the support plate.

[0007] An activity table is placed on the top of the support table, and a support rod and a protruding block are fixedly installed on both sides of the activity table respectively.

[0008] A recess is formed in the support table, an electric push rod b is obliquely placed in the recess, and a hinge part is installed at the connection between the transmission shaft of the electric push rod b and the activity table, the connection between the electric push rod b and the support table and the connection between the support rod and the support table.

[0009] A three-dimensional flexible welding platform body is placed on the top of the activity table, and a plurality of groups of uniform array through holes are formed in the top wall and the side wall of the three-dimensional flexible welding platform body.

[0010] The middle part of the lower surface of the three-dimensional flexible welding platform body is fixedly connected with the transmission shaft of the driving motor, and the driving motor is fixed on the movable table. The components such as the electric push rod a, the movable table and the driving motor are used in cooperation. During the use of the flexible welding tool, the electric push rod a can drive the support table to move upwards to adjust the height of the welding platform. The electric push rod b can be extended or retracted according to the inclination welding requirement of the workpiece, so that the movable table is adjusted to a suitable inclination angle for inclination angle adjustment. Meanwhile, the driving motor can drive the welding platform to rotate for horizontal rotation adjustment. The height adjustment, inclination angle adjustment and horizontal rotation adjustment are convenient for efficient welding operation and indirectly reduce the labor burden.

[0011] As an optional solution of the technical scheme of the application, the box body is fixedly installed with a storage battery and a voice alarm. The lower side of the support table close to the protrusion is fixedly installed with a micro switch. The storage battery is electrically connected with the micro switch through a wire. The micro switch is electrically connected with the voice alarm through a wire. The components such as the micro switch and the alarm are used in cooperation. When the electric push rod b drives the movable table to incline initially, the protrusion no longer effectively presses the micro switch when the movable table is just lifted. At this time, the storage battery supplies power, and the voice alarm emits the sound of “pay attention to whether the workpiece is stably positioned”. This can remind the personnel to reconfirm to prevent the workpiece from falling due to inclination and improve the safety factor.

[0012] As an optional solution of the technical scheme of the application, the lower surface of the three-dimensional flexible welding platform body is fixedly installed with a sliding block on both sides. The sliding block is movably clamped in the annular slide rail, and the annular slide rail is fixedly connected with the movable table. The sliding block can move in the slide rail to support the two sides of the welding platform, thereby realizing stable support of the welding platform.

[0013] As an optional solution of the technical scheme of the application, the box body is fixedly installed with a protective net at the open end, and a wire tube is communicatively arranged on the side wall of the box body. The protective net can provide anti-collision protection effect, and the wire tube is used to connect the components inside and outside.

[0014] As an optional solution of the technical scheme of the application, the support plate is fixedly installed with an instruction board on one side of the front wall, and the instruction board is fixed by welding. The guiding words on the instruction board can inform the operator of the functions of the product, so as to facilitate reasonable use of the product by different personnel in the initial contact stage.

[0015] As an optional solution of the technical scheme of the application, the support plate is fixedly installed with a support rod at the four corners of the bottom, and the bottom end of the support rod is fixedly installed with a positioning block. The positioning block of the support rod is penetrated by a bolt, and is screwed with a pre-set threaded structure on the ground to realize stable and detachable assembly of the tool.

[0016] As an optional solution of the technical scheme of the present application, the top edges of the support table are designed as smooth corners, which replace the edges and can prevent the edges from scratching external objects or workpieces during operation, and the safety factor is more ideal.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] 1. The flexible welding tool has the electric push rod a, the movable table and the driving motor, and the transmission shaft of the electric push rod a drives the support table to move upwards during the use of the flexible welding tool, so that the height of the welding platform can be adjusted, the transmission shaft of the electric push rod b can be telescoped, the movable table can be adjusted to a suitable inclination angle according to the inclination welding requirement of the workpiece, the inclination angle can be adjusted, the welding platform can be rotated by the driving motor, horizontal rotation adjustment can be achieved, and the height adjustment, inclination angle adjustment and horizontal rotation adjustment are provided for the user, so that the efficient welding operation is more beneficial, and the labor burden is indirectly reduced.

[0019] 2. The flexible welding tool is provided with the micro switch and the alarm, and when the electric push rod b drives the movable table to incline initially, the convex block no longer effectively extrudes the micro switch when the movable table is just lifted, at this time, the storage battery supplies power, the voice alarm emits the sound of "pay attention to whether the workpiece is stably positioned", and the personnel can be reminded to reconfirm, so that the workpiece is prevented from falling due to inclination, and the safety factor is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Other features, objects and advantages of the present application will become more apparent after reading the detailed description of the non-limiting embodiments with reference to the following drawings:

[0021] Fig. 1 It is a whole front view structural schematic diagram of the flexible welding tool.

[0022] Fig. 2 It is a support table part sectional view structural schematic diagram of the flexible welding tool.

[0023] Fig. 3 It is a box body part front view sectional view structural schematic diagram of the flexible welding tool.

[0024] In the figure: 1, support plate; 11, support rod; 2, electric push rod a; 21, guide rod; 3, box body; 31, storage battery; 32, alarm; 33, wire tube; 4, support table; 41, micro switch; 42, electric push rod b; 43, groove; 44, hinge; 5, movable table; 51, convex block; 52, support rod; 6, three-dimensional flexible welding platform body; 61, driving motor; 62, annular slide rail; 63, sliding block. DETAILED DESCRIPTION

[0025] In order to make the technical means, creation features, purposes and effects of the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0026] Please refer to Figs. 1-3 The utility model provides a technical scheme: a kind of flexible welding tool, including support plate 1, support rod 11 is fixedly installed in four corner places of support plate 1 bottom, indicating board is fixedly installed in support plate 1 front wall one side, and indicating board is fixed by welding method, can be informed to operator by the guiding words on indicating board the function that this product has, it is convenient for different personnel to be initially contacted stage and be reasonably utilized, and support rod 11 bottom end is fixedly installed with locating block, can be passed through bolt and is penetrated the locating block of support rod 11, and is rotated with the thread structure of ground pre-set, realize the stable and detachable assembly of tool, electric push rod a2 is fixedly installed in the middle part of support plate 1 lower surface, box body 3 is fixedly installed in support plate 1 one side, support platform 4 is placed in support plate 1 top, and the corner of support platform 4 top is opened as smooth corner, and smooth corner replaces corner design, can prevent scratch during operation, corner external object or workpiece, and safety factor is more ideal;The transmission shaft top of electric push rod a2 is fixedly connected with support platform 4, guide rod 21 is fixedly installed in the both sides of support platform 4 bottom, and guide rod 21 is movably penetrated in support plate 1;Support platform 4 top places movable platform 5, and movable platform 5 two sides are fixedly installed with support rod 52 and lug 51 respectively;Recess 43 is opened in support platform 4, and electric push rod b42 is obliquely placed in recess 43, and hinge piece 44 is installed in the transmission shaft and movable platform 5 connection place of electric push rod b42, the transmission shaft and support platform 4 connection place of electric push rod b42 and the transmission shaft and support platform 4 connection place of support rod 52;Three-dimensional flexible welding platform body 6 is placed in movable platform 5 top, and the top wall and side wall of three-dimensional flexible welding platform body 6 are all opened with several groups of evenly arrayed through holes;The transmission shaft of driving motor 61 is fixedly connected with the middle part of the lower surface of three-dimensional flexible welding platform body 6, and driving motor 61 is fixed on movable platform 5, and sliding block 63 is fixedly installed on the both sides of the lower surface of three-dimensional flexible welding platform body 6, and sliding block 63 is movably clamped in annular slide rail 62, and annular slide rail 62 is fixedly connected with movable platform 5, can be moved in slide rail by sliding block 63, for welding platform both sides support, to realize the stable support of welding platform further.

[0027] In this technical scheme, by the cooperation of electric push rod a2, movable platform 5 and driving motor 61 etc. components, in the use process of flexible welding tool, the transmission shaft of electric push rod a2 can drive support platform 4 to move up, for adjusting the height of welding platform, the transmission shaft of electric push rod b42 can be telescopic, according to the inclination welding requirement of workpiece, make movable platform 5 adjust to suitable inclination angle, for inclination angle adjustment, driving motor 61 can drive welding platform to rotate, for horizontal rotation adjustment, height adjustment, inclination adjustment and horizontal rotation adjustment are provided for personnel, more conducive to efficient welding operation, indirectly reduce the manpower burden.

[0028] In some technical solutions, the box body 3 is fixedly installed with a battery 31 and a voice alarm 32, a protective net is fixedly installed at the open end of the box body 3, and a wire tube 33 is arranged in communication with the side wall of the box body 3, so that the anti-collision protection effect can be provided through the protective net, and wires are penetrated through the wire tube 33 for connecting the internal and external components. The micro switch 41 is fixedly installed on the lower side of the support table 4 close to the protruding block 51, the battery 31 is electrically connected with the micro switch 41 through wires, and the micro switch 41 is electrically connected with the voice alarm 32 through wires.

[0029] In this technical solution, the micro switch 41 and the alarm 32 are used in cooperation, and when the electric push rod b42 drives the movable table 5 to tilt initially, the protruding block 51 no longer effectively presses the micro switch 41, at this time, the battery 31 supplies power, and the voice alarm sounds "pay attention to whether the workpiece is stably positioned", which can remind the personnel to reconfirm to prevent the workpiece from falling due to tilting, thereby improving the safety factor.

[0030] Working principle: It should be noted that the utility model is a kind of flexible welding tool, and the components are all general standard parts or components known by those skilled in the art, and the structure and principle thereof can be known by technical personnel through technical manual or through conventional test method.

[0031] When the flexible welding tool is used, the welding tool is carried to the processing area, and then the required welding workpiece is fixed through the three-dimensional flexible welding platform and the through hole thereof, and personnel use the welding tool to carry out welding processing during the period;

[0032] By being provided with the electric push rod a2, the movable table 5 and the driving motor 61, in the use process of the flexible welding tool, the transmission shaft of the electric push rod a2 can drive the support table 4 to move upwards for adjusting the height of the welding platform, the transmission shaft of the electric push rod b42 can be telescopic, the movable table 5 can be adjusted to a suitable inclination angle according to the inclination welding requirement of the workpiece, for inclination angle adjustment, the driving motor 61 can drive the welding platform to rotate, for horizontal rotation adjustment, height adjustment, inclination adjustment and horizontal rotation adjustment are provided for personnel to use, which is more conducive to efficient welding operation and indirectly reduces the labor burden. By being provided with the micro switch 41 and the alarm 32, when the electric push rod b42 drives the movable table 5 to tilt initially, the protruding block 51 no longer effectively presses the micro switch 41, at this time, the battery 31 supplies power, and the voice alarm sounds "pay attention to whether the workpiece is stably positioned", which can remind the personnel to reconfirm to prevent the workpiece from falling due to tilting, thereby improving the safety factor.

Claims

1. A flexible welding fixture, characterized by: Including the support plate (1), the lower surface of the support plate (1) is fixedly installed with an electric push rod a (2), one side of the support plate (1) is fixedly installed with a box body (3), and the top of the support plate (1) is placed with a support table (4); The top of the transmission shaft of the electric push rod a (2) is fixedly connected with the support table (4), both sides of the bottom of the support table (4) are fixedly installed with guide rods (21), and the guide rods (21) are movably penetrated into the support plate (1); The top of the support table (4) is placed with a movable table (5), and the movable table (5) is fixedly installed with a support rod (52) and a protruding block (51) on both sides respectively; The support table (4) is provided with a recess (43) therein, the recess (43) is inclinedly placed with an electric push rod b (42), and the transmission shaft of the electric push rod b (42) is connected with the movable table (5), the electric push rod b (42) is connected with the support table (4), and the support rod (52) is connected with the support table (4). The connecting portions are all provided with hinge pieces (44); The top of the movable table (5) is placed with a three-dimensional flexible welding platform body (6), and a plurality of groups of uniform arrays of through holes are formed in the top wall and the side wall of the three-dimensional flexible welding platform body (6); The lower surface of the three-dimensional flexible welding platform body (6) is fixedly connected with the transmission shaft of a driving motor (61), and the driving motor (61) is fixed on the movable table (5).

2. A flexible welding fixture as defined in claim 1, wherein: The box body (3) is fixedly installed with a storage battery (31) and a voice alarm (32) therein, the lower side of the support table (4) close to the protruding block (51) is fixedly installed with a micro switch (41), the storage battery (31) is electrically connected with the micro switch (41) through wires, and the micro switch (41) is electrically connected with the voice alarm (32) through wires.

3. The flexible welding fixture of claim 1, wherein: Both sides of the lower surface of the three-dimensional flexible welding platform body (6) are fixedly installed with sliding blocks (63), the sliding blocks (63) are movably clamped in annular slide rails (62), and the annular slide rails (62) are fixedly connected with the movable table (5).

4. The flexible welding fixture of claim 1, wherein: The open part of the box body (3) is fixedly installed with a protective net, and the side wall of the box body (3) is communicatively provided with a wire tube (33).

5. The flexible welding fixture of claim 1, wherein: The front wall of the support plate (1) is fixedly installed with an indication board on one side, and the indication board is fixed by welding.

6. The flexible welding fixture of claim 1, wherein: The bottom of the support plate (1) is fixedly installed with support rods (11) at four corners, and the bottom ends of the support rods (11) are fixedly installed with positioning blocks.

7. The flexible welding fixture of claim 1, wherein: The top of the support table (4) is provided with a smooth corner.