Welding positioning device
By designing a welding positioning device for the lifting and clamping components, the safety hazards of the welding torch and welding rod during the welding process were solved, and safe and reliable welding operations were achieved.
Patent Information
- Application Number
- CN202423168908.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-23
AI Technical Summary
When adjusting the angle of the welding platform, the high temperature of the welding torch and welding rod in existing welding positioning devices may cause safety accidents such as burns or fires.
A welding positioning device was designed, including a lifting component for temporarily placing the welding torch and welding rod. The height and angle of the welding table are adjusted by a lifting module and a belt drive component driven by a servo motor. The device is also equipped with a clamping component and angle scale lines to ensure accurate workpiece positioning.
This effectively avoids safety accidents caused by careless placement of welding torches and electrodes during the welding process, and improves the safety and precision of the welding process.
Smart Images

Figure CN223557654U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding processing, in particular to a welding positioning device. BACKGROUND
[0002] Welding is a process and technique that uses a high-temperature heat source to melt and join two or more materials, usually metals, at their contact surfaces. Welding technology is widely used in various industrial fields, including but not limited to shipbuilding, aerospace, construction, bridge, automobile manufacturing, electronic equipment, pipeline installation, etc.
[0003] During welding, the workpiece needs to be positioned and fixed to ensure that the welded workpiece meets the specification requirements.
[0004] For example, the patent with publication number CN221312811 U specifically discloses a welding positioning device. The device fixes the workpiece to be welded through a welding platform, and then adjusts the angle of the welding platform through the cooperation of the lifting mechanism, rotating mechanism and overturning mechanism to facilitate subsequent welding by the workers.
[0005] However, although the above-mentioned patent can achieve the positioning and fixing of the workpiece, when adjusting the angle of the welding platform through the lifting mechanism, rotating mechanism and overturning mechanism during the welding process, the worker needs to place the welding gun and electrode in hand. However, the temperature of the welding gun and electrode is very high, and if the welding gun and electrode are placed randomly, it may cause burns, fires and other safety accidents due to accidental touching.
[0006] Therefore, it is necessary to provide a welding positioning device to solve the above-mentioned problems.
[0007] It should be noted that the above information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, it can contain information that does not constitute prior art. SUMMARY
[0008] Based on the above-mentioned problems existing in the prior art, the present application aims to provide a welding positioning device to achieve the effect of placing the welding gun and electrode during welding.
[0009] The technical scheme adopted by the present application to solve its technical problems is: a welding positioning device, comprising a base; a lifting assembly provided on the base, the lifting assembly having a device rack adapted to be mounted; a clamping assembly provided on the lifting assembly; a lifting assembly provided on the lifting assembly, the lifting assembly comprising: a mounting rack mounted on one side of the device rack; a fixed rod mounted on the mounting rack; a straight rod slidingly provided in the interior of the fixed rod, a round rod being rotatably mounted in the interior of the straight rod; a support frame fixedly mounted on the round rod, a threaded hole being formed in the support frame, a bolt being provided in the interior of the threaded hole; and a lifting plate mounted on the support frame.
[0010] Further, the lifting assembly comprises a lifting module provided on the base, an output end of the lifting module being connected with the device rack, two groups of rotating rods being mounted on the device rack through bearings, a fixing frame being mounted between the two groups of rotating rods, and a welding table being mounted on the fixing frame.
[0011] Further, a servo motor is mounted on the device rack, a belt drive group being jointly provided on one of the two groups of rotating rods and an output end of the servo motor.
[0012] Further, the clamping assembly comprises two groups of slide rails mounted on the welding table, the two groups of slide rails being oppositely arranged, and a bottom plate being slidingly provided on the two groups of slide rails.
[0013] Further, a disc is mounted on the bottom plate, a stepping motor being mounted in the interior of the disc, a rotating shaft being mounted on an output end of the stepping motor, a support seat being mounted on the rotating shaft, and a clamping portion being provided on the support seat.
[0014] Further, an angle scale is provided on the disc, and a reading ruler is mounted on the support seat, the reading ruler being aligned with the angle scale.
[0015] The welding positioning device provided by the present application has the effect that, by providing the lifting assembly, when welding tools need to be placed during the welding process, the lifting assembly can be withdrawn, and then the welding tools can be placed on the lifting assembly, so that safety accidents caused by accidental placement are avoided, and the effect of placing a welding gun and a welding rod during welding is achieved.
[0016] In addition to the objects, features, and advantages described above, the present application has other objects, features, and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings accompanying the present specification form a part hereof, serve to provide further understanding of the present application, and together with the description, explain the present application. The present application should not be limited by the specific illustrative embodiments described herein.
[0018] In the drawings:
[0019] Figure 1 This is an overall schematic diagram of a welding positioning device according to this application;
[0020] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0021] Figure 3 for Figure 1 A schematic diagram of the overall structure of the middle section;
[0022] Figure 4 for Figure 3 Enlarged view of point B in the middle;
[0023] The following are the labeling elements in the figure:
[0024] 1. Base;
[0025] 2. Lifting assembly; 21. Lifting module; 22. Equipment frame; 23. Welding table; 24. Servo motor; 25. Fixing frame; 26. Belt drive assembly; 27. Rotating rod;
[0026] 3. Clamping assembly; 31. Clamping part; 32. Support base; 33. Disc; 34. Angle scale; 35. Reading scale; 36. Base plate; 37. Slide rail;
[0027] 4. Lifting assembly; 41. Mounting bracket; 42. Lifting plate; 43. Bolt; 44. Fixing rod; 45. Straight rod; 46. Support frame. Detailed Implementation
[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0030] like Figure 1 and Figure 3 As shown, this application provides a welding positioning device, which is mainly used for welding operations of various metal parts on a road roller. The welding positioning device includes a base 1, and a lifting component 2 is provided on the base 1. The lifting component 2 is used to lift subsequent equipment.
[0031] The lifting assembly 2 comprises a lifting module 21 arranged on the base 1, which is driven by the existing ball screw and linear guide as a transmission mechanism, and by a driving device as a power source, which can be a motor or a hydraulic motor. The specific structure and working principle are prior art and will not be described in detail here.
[0032] Meanwhile, the device frame 22 is installed at the output end of the lifting module 21, and two groups of rotating rods 27 are bearing-mounted on the device frame 22, and a fixed frame 25 is fixedly installed between the two groups of rotating rods 27, and a welding table 23 is fixedly installed on the fixed frame 25, so that the device frame 22 is driven to move up and down under the driving of the lifting module 21, thereby driving the welding table 23 to move up and down synchronously through the rotating rods 27.
[0033] Continuing to refer to Figure 3 A servo motor 24 is fixedly installed on the device frame 22, and a belt drive set 26 is co-arranged on one of the two groups of rotating rods 27 at the output end of the servo motor 24, so that the rotating rod 27 is driven to rotate through the belt drive set 26 under the driving of the servo motor 24, thereby driving the welding table 23 to rotate.
[0034] As shown in Figures 1-2 A clamping assembly 3 is arranged on the welding table 23, which is used for clamping workpieces. The clamping assembly 3 comprises two groups of sliding rails 37 fixedly installed on the welding table 23, which are oppositely arranged. A bottom plate 36 is slidingly arranged on the two groups of sliding rails 37, and a disc 33 is fixedly installed on the bottom plate 36. A stepping motor is fixedly installed in the inside of the disc 33, and a rotating shaft (not shown in the figure) is fixedly installed at the output end of the stepping motor. The rotating shaft extends out of the disc 33 and is adapted to rotate under the driving of the stepping motor.
[0035] Meanwhile, a support seat 32 is fixedly installed on the rotating shaft, and a clamping part 31 is arranged on the support seat 32, which can be a flat tongs, so that the clamping part 31 can rotate with the rotating shaft.
[0036] Continuing to refer to Figure 2 An angle scale 34 is arranged on the disc 33, and a reading ruler 35 is fixedly installed on the support seat 32, which is aligned with the angle scale 34, so that the support seat 32 is driven to rotate synchronously when the support seat 32 rotates, thereby driving the workpiece to rotate, and the angle of the support seat 32 rotating can be read through the cooperation of the reading ruler 35 and the scale, so as to obtain the angle of the workpiece rotating.
[0037] In summary, when welding, the workpieces to be welded are placed on the two sets of clamping portions 31 for clamping, the two sets of clamping portions 31 are driven to move relative to each other on the slide rails 37, thereby driving the two sets of workpieces to move relative to each other until the welding positions of the two sets of workpieces abut, at which time the worker can weld, and if the height or angle of the welding table 23 needs to be adjusted during welding, the height and angle of the welding table 23 can be adjusted through the lifting assembly 2;
[0038] When the angle between certain workpieces needs to be welded, the support seat 32 can be driven to rotate by the driving device, and the angle between the two sets of workpieces can be adjusted through the reading scale 35 and the angle scale line 34, so that the angle meets the requirements;
[0039] As shown in Figures 3-4 The lifting assembly 4 is arranged on the equipment rack 22 and is used to temporarily place welding tools;
[0040] The lifting assembly 4 comprises a mounting frame 41 fixedly installed on one side of the equipment rack 22, a fixed rod 44 fixedly installed on the mounting frame 41, a straight rod 45 slidably arranged in the fixed rod 44 so as to extend out of or retract into the fixed rod 44, a circular rod rotatably installed in the straight rod 45, and a support frame 46 fixedly installed on the circular rod and comprising a lifting plate 42 fixedly installed thereon;
[0041] When the welding tools need to be temporarily placed, the straight rod 45 is pulled out, and the lifting plate 42 is rotated to drive the circular rod to rotate through the support frame 46, so that the lifting plate 42 is adjusted to a horizontal state;
[0042] Meanwhile, a threaded hole is formed in the support frame 46, and a screw 43 is threadedly installed in the threaded hole, so that the screw 43 can extend into the support frame 46 and abut against the circular rod when extending into the support frame 46, thereby fixing the circular rod and simultaneously fixing the lifting plate 42;
[0043] It should be noted that in the initial state, the straight rod 45 is retracted into the fixed rod 44, so that the lifting plate 42 is located on one side of the equipment rack 22 and is perpendicular to the base 1, thereby being stored;
[0044] In summary, during welding, when the welding tools need to be temporarily placed, the lifting plate 42 is pulled out, the straight rod 45 is extended out of the fixed rod 44 through the support frame 46, the lifting plate 42 is extended out of the equipment rack 22, and the welding table 23 is exposed, then the lifting plate 42 is rotated to drive the circular rod to rotate in the straight rod 45 until the lifting plate 42 is in a horizontal state, the screw 43 is screwed into the support frame 46 to fix the abutment of the circular rod, thereby simultaneously fixing the lifting plate 42, and then the welding tools to be placed can be placed on the lifting plate 42.
[0045] The above descriptions are only the preferred embodiments of the present application, and are not intended to limit the present application. The present application can have various modifications and changes for those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A welding positioning device, characterized by: Comprising: a base (1); a lifting assembly (2) provided on the base (1), the lifting assembly (2) having a device rack (22) suitable for installation; a clamping assembly (3) provided on the lifting assembly (2); a lifting assembly (4) provided on the lifting assembly (2), the lifting assembly (4) comprising: a mounting rack (41) mounted on one side of the device rack (22); a fixed rod (44) mounted on the mounting rack (41); a straight rod (45) slidingly provided inside the fixed rod (44), a circular rod being rotatably mounted inside the straight rod (45); a support rack (46) fixedly mounted on the circular rod, a screw hole being formed in the support rack (46), a bolt (43) being provided inside the screw hole; a lifting plate (42) mounted on the support rack (46).
2. A welding positioning device according to claim 1, wherein: The lifting assembly (2) comprises a lifting module (21) provided on the base (1), an output end of the lifting module (21) being connected with the device rack (22), two groups of rotating rods (27) being bearing-mounted on the device rack (22), a fixing rack (25) being mounted between the two groups of rotating rods (27), and a welding table (23) being mounted on the fixing rack (25).
3. A welding positioning device according to claim 2, wherein: A servo motor (24) is mounted on the device rack (22), an output end of the servo motor (24) being commonly provided with a belt drive group (26) on one of the rotating rods (27).
4. A welding positioning device according to claim 2, wherein: The clamping assembly (3) comprises two groups of slide rails (37) mounted on the welding table (23), the two groups of slide rails (37) being oppositely arranged, and a bottom plate (36) being slidingly provided on each of the two groups of slide rails (37).
5. A welding positioning device according to claim 4, wherein: A disc (33) is mounted on the bottom plate (36), a stepping motor being mounted inside the disc (33), an output end of the stepping motor being mounted with a rotating shaft, a support seat (32) being mounted on the rotating shaft, and a clamping part (31) being provided on the support seat (32).
6. A welding positioning device according to claim 5, wherein: An angle scale line (34) is provided on the disc (33), and a reading ruler (35) is mounted on the support seat (32), the reading ruler (35) being aligned with the angle scale line (34).
Citation Information
Patent Citations
Welding positioning device
CN221312811U