Sectional type chip removal structure
By using a segmented chip removal structure, the chip removal device of the machine tool is divided into first and second parts, which solves the problems of large installation space and inconvenient maintenance of the machine tool, and improves the recycling rate of cutting fluid and the convenience of maintenance.
Patent Information
- Application Number
- CN202423108509.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing chip removal devices of machine tools are integrated structures, which results in a large footprint during machine tool installation and inconvenience for maintenance and cleaning.
The machine tool adopts a segmented chip removal structure. The bottom of the machine tool is equipped with a first chip removal structure and a second chip removal structure. The first chip removal structure is straight and located below the machine tool, including a first water tank and a first chip conveyor. The second chip removal structure is inclined and includes a second water tank and a second chip conveyor. The two are connected by rollers for easy installation and maintenance. The second water tank is equipped with a filter basket and a filter screen to achieve the filtration and circulation of cutting fluid.
This makes machine tool installation more convenient, increases the volume of the second water tank by utilizing the space behind the machine tool, improves the recycling rate of cutting fluid, and simplifies the maintenance and cleaning process.
Smart Images

Figure CN223557958U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lathe field especially is related to sectional type chip removal structure. BACKGROUND
[0002] In numerical control processing, the part needs to be machined by the cutter, and the mechanical processing involves drilling and grooving steps. When drilling and grooving the surface of the part, cutting fluid is sprayed to reduce the temperature of the cutter drill bit and avoid heat loss of the cutter drill bit. The debris generated by the part is mixed with the cutting fluid and collected by the operator. The cutting fluid can be recycled for reuse. The cutting fluid needs to be separated and collected by the chip removal device before recycling.
[0003] The existing chip removal device is of an integrated structure, extending from the bottom of the machine tool to the chip collection vehicle. This structure requires the integrated water tank chip removal assembly to be in place before the machine tool is installed, or a large enough distance needs to be reserved behind the machine tool to push it into the machine tool. The machine tool occupies a large area. The water tank chip removal device is not convenient to maintain and clean. The entire assembly needs to be pulled out for cleaning and maintenance. SUMMARY
[0004] In order to overcome the shortcomings of the prior art, one of the purposes of the utility model is to provide a sectional type chip removal structure which is convenient to install and maintain.
[0005] One of the purposes of the utility model is achieved by the following technical solutions:
[0006] The sectional type chip removal structure, the machine tool and the chip removal assembly, the machine tool is provided with a first chip removal port, the chip removal assembly includes a first chip removal structure and a second chip removal structure, the first chip removal structure is linear and located below the machine tool, the first chip removal structure includes a first water tank and a first chip removal machine arranged inside the first water tank, the first water tank is provided with a first chip inlet and a second chip removal port, the position of the first chip inlet corresponds to the first chip removal port, the second chip removal structure includes a second water tank and a second chip removal machine arranged in the second water tank, the second chip removal machine is inclined, the second chip removal machine is located in the second water tank, the second water tank is provided with a second chip inlet, the position of the second chip inlet corresponds to the second chip removal port, and the first chip removal machine and the second chip removal machine are located on the same straight line.
[0007] Further, the first chip removal structure further includes a roller, and the roller is rotatably installed at the bottom of the first water tank.
[0008] Further, the roller includes a universal roller and a directional roller, the universal roller is installed at one end of the first water tank away from the second chip removal structure, and the directional roller is installed at one end of the first water tank close to the second chip removal structure.
[0009] Further, the second water tank is a cuboid.
[0010] Further, the segmented chip removal structure further comprises a chip collecting vehicle located at the high outlet of the second chip removal machine.
[0011] Further, the second chip removal structure further comprises a filter basket installed inside the second water tank.
[0012] Further, the second chip removal structure further comprises a filter screen installed inside the second water tank.
[0013] Further, the filter screen is plugged into the second water tank.
[0014] Further, the second chip removal structure further comprises a water pump installed in the second water tank.
[0015] Further, the filter basket, the filter screen and the water pump are sequentially arranged in the water flow direction.
[0016] Compared with the prior art, the segmented chip removal structure comprises a first chip removal structure and a second chip removal structure, the first chip removal structure is linear and located below the machine tool, the first chip removal structure comprises a first water tank and a first chip removal machine installed inside the first water tank, the first water tank is provided with a first chip inlet and a second chip outlet, the first chip inlet is located corresponding to the first chip outlet, the second chip removal structure comprises a second water tank and a second chip removal machine installed in the second water tank, the second chip removal machine is inclined, the second chip removal machine is located in the second water tank, the second water tank is provided with a second chip inlet, the second chip inlet is located corresponding to the second chip outlet, the first chip removal machine and the second chip removal machine are located on the same straight line, by dividing the chip removal assembly into two independent parts, the first chip removal structure can be conveniently installed into the bottom of the machine tool, the limited space behind the machine tool is fully utilized to increase the volume of the second water tank, and the circulation of the cutting fluid is improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a perspective view of the segmented chip removal structure of the utility model;
[0018] Figure 2 It is a perspective view of the chip removal assembly of Figure 1
[0019] Figure 3 It is a perspective view of the first chip removal structure of the chip removal assembly of Figure 2
[0020] Figure 4 It is a perspective view of the second chip removal structure of the chip removal assembly of Figure 2
[0021] In the figure: 10, machine tool; 11, first chip outlet; 20, chip removal assembly; 21, first chip removal structure; 210, first water tank; 2101, first chip inlet; 2102, second chip outlet; 211, first chip removal machine; 212, universal roller; 213, directional roller; 22, second chip removal structure; 220, second water tank; 2201, second chip inlet; 221, second chip removal machine; 222, filter basket; 223, filter screen; 224, water pump; 30, chip collection cart. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0023] It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or can be present with another intermediate component fixed thereto. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or can be present with another intermediate component. When a component is referred to as being "provided on" another component, it can be directly provided on the other component or can be present with another intermediate component. The terms "vertical", "horizontal", "left", "right", and the like used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein only for the purpose of describing specific embodiments and is not intended to limit the present application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] Please refer to Figure 1 The segmented chip removal structure includes a machine tool 10, a chip removal assembly 20, and a chip collection cart 30. The machine tool 10 processes a workpiece to generate chips and cooling and lubricating cutting fluid. The chip removal assembly 20 transports the chips to the chip collection cart 30. The chip removal assembly 20 collects the cutting fluid to separate the cutting fluid from the chips, and the cutting fluid is recycled.
[0026] The bottom of the machine tool 10 is a hollow structure for accommodating the first chip removal structure 21. The bottom of the machine tool 10 is provided with a first chip removal port 11, which is a recessed structure. The cutting chips and cutting fluid generated during the machining of the workpiece are discharged from the first chip removal port 11 into the first chip removal structure 21.
[0027] Please refer to Figure 2 The chip removal assembly 20 is a split structure, and the chip removal assembly 20 includes a first chip removal structure 21 and a second chip removal structure 22. The first chip removal structure 21 and the second chip removal structure 22 are two independent parts and can be connected by assembly.
[0028] Please continue to refer to Figure 3 The first chip removal structure 21 can be pushed to the bottom of the machine tool 10 for easy installation. The first chip removal structure 21 can be independently pushed and pulled from the front and rear of the machine tool 10 and the height is adjustable. Specifically, the first chip removal structure 21 includes a first water tank 210, a first chip removal machine 211, and a roller. The first chip removal structure 21 is in a straight line shape. The first water tank 210 is provided with a first chip inlet 2101 and a second chip outlet 2102. The first chip inlet 2101 is arranged at the top of one end of the first water tank 210, and the second chip outlet 2102 is arranged at the bottom of the other end of the first water tank 210. When the first chip removal structure 21 is installed under the machine tool 10, the first chip inlet 2101 corresponds to the position of the first chip removal port 11, and the cutting chips and cutting fluid flowing from the first chip removal port 11 are received. The first chip removal machine 211 is installed inside the first water tank 210 and extends from the first chip inlet 2101 to the first chip removal port 11. The roller is rotatably installed at the bottom of the first water tank 210, which facilitates the movement of the first chip removal structure 21 for easy installation and maintenance. By adjusting the installation height of the roller, the overall height of the first chip removal structure 21 can also be adjusted. Specifically, the roller includes a universal roller 212 and a directional roller 213. The universal roller 212 is installed at the end of the first water tank 210 away from the second chip removal structure 22, and the directional roller 213 is installed at the end of the first water tank 210 close to the second chip removal structure 22.
[0029] Please continue to refer to Figure 4 The second chip removal structure 22 includes a second water tank 220, a second chip removal machine 221, a filter basket 222, a filter screen 223, and a water pump 224. The second water tank 220 is in a rectangular parallelepiped shape. The second water tank 220 is provided with a second chip inlet 2201, and the position of the second chip inlet 2201 corresponds to the position of the second chip outlet 2102 of the first chip removal structure 21. The second chip removal machine 221 is installed in the second water tank 220. The bottom of the second chip removal machine 221 is in a straight line shape for receiving the cutting chips and cutting fluid discharged from the second chip outlet 2102. The rest of the second chip removal machine 221 is inclined for transporting the cutting chips to a high place so that the cutting chips fall into the chip collection vehicle 30.
[0030] The filter basket 222 and the filter screen 223 are respectively installed inside the second water tank 220, and are used for filtering the cutting fluid.
[0031] The segmented chip removal structure of the present application separates the first chip removal structure 21 and the second chip removal structure 221 that extend into the machine tool 10, and designs the water tank chip removal assembly in two segments, so as to solve the problem of large overall floor area of the original integrated water tank chip removal assembly and the problem of inconvenience in pushing out during maintenance and cleaning. The first chip removal structure 21 that extends into the machine tool 10 is designed in a flat type, and rollers are added in front and back, so that the first chip removal structure 21 in the machine tool 10 can be independently pushed in and pulled out from the front and back of the machine tool 10 and the height is adjustable. The second chip removal structure 22 outside the machine tool is designed as a long rectangular second water tank 220 + a short second chip removal machine 221, which is convenient for cleaning the second water tank 220 and maintaining the second chip removal machine 221. At the same time, the volume of the second water tank 220 can be increased by using the space behind the machine tool 10, so as to improve the circulation of the cutting fluid.
[0032] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the utility model patent. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are equivalent modifications and evolutions of the above embodiments according to the essential technical of the present application, and these all belong to the protection scope of the present application.
Claims
1. A segmented chip evacuation structure, a machine tool and a chip evacuation assembly, the machine tool being provided with a first chip evacuation opening, characterized in that: The chip removal assembly comprises a first chip removal structure and a second chip removal structure, the first chip removal structure is linear and located below the machine tool, the first chip removal structure comprises a first water tank and a first chip removal machine arranged in the first water tank, the first water tank is provided with a first chip inlet and a second chip outlet, the first chip inlet is located corresponding to the first chip outlet, the second chip removal structure comprises a second water tank and a second chip removal machine arranged in the second water tank, the second chip removal machine is arranged obliquely, the second chip removal machine is located in the second water tank, the second water tank is provided with a second chip inlet, the second chip inlet is located corresponding to the second chip outlet, and the first chip removal machine and the second chip removal machine are located on the same straight line.
2. The segmented chipbreaker structure of claim 1 wherein: The first chip removal structure further comprises a roller, and the roller is rotatably installed at the bottom of the first water tank.
3. The segmented chipbreaker of claim 2, wherein: The roller comprises a universal roller and a directional roller, the universal roller is installed at one end of the first water tank away from the second chip removal structure, and the directional roller is installed at one end of the first water tank close to the second chip removal structure.
4. The segmented chipbreaker of claim 1 wherein: The second water tank is a cuboid.
5. The segmented chipbreaker of claim 1 wherein: The sectional chip removal structure further comprises a chip collecting vehicle, and the chip collecting vehicle is located at the high outlet of the second chip removal machine.
6. The segmented chipbreaker of claim 1 wherein: The second chip removal structure further comprises a filter basket, and the filter basket is installed in the second water tank.
7. The segmented chipbreaker structure of claim 6, wherein: The second chip removal structure further comprises a filter screen plate, and the filter screen plate is installed in the second water tank.
8. The segmented chipbreaker of claim 7 wherein: The filter screen plate is inserted into the second water tank.
9. The segmented chipbreaker of claim 7 wherein: The second chip removal structure further comprises a water pump, and the water pump is installed in the second water tank.
10. The segmented chipbreaker structure of claim 9, wherein: In the water flow direction, the filter basket, the filter screen plate and the water pump are sequentially arranged.