Integrated quick-change tool for flexible manufacturing workshop

Abstract

The utility model discloses an integrated quick-change tool for a flexible manufacturing workshop, which comprises a first vice positioning assembly, a second vice positioning assembly, a third vice positioning assembly, a first taper shank positioning assembly, a second taper shank positioning assembly and a reference piece tool positioning assembly, the first vice positioning assembly is used for positioning a first vice, the second vice positioning assembly is used for positioning a second vice, the third vice positioning assembly is used for positioning a third vice, the first taper shank positioning assembly is used for positioning a first taper shank, the second taper shank positioning assembly is used for positioning a second taper shank, and the reference piece tool positioning assembly is used for positioning a reference piece tool. According to the integrated quick-change tool for the flexible manufacturing workshop, the positioning assemblies are integrated on the base, quick positioning and replacement of various quick-change clamps can be achieved, unified transportation and management of the various clamps and materials carried by the clamps are facilitated, and the automation degree and efficiency of a production line are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of intelligent manufacturing, especially relates to an integrated quick-change tool for a flexible manufacturing workshop. BACKGROUND

[0002] In the current manufacturing environment, flexible three-dimensional warehouse logistics systems are gradually popular, which is because they can effectively improve production efficiency and product consistency on the production line. The complete set of flexible three-dimensional warehouse logistics systems mainly consists of eight units, including a warehouse, a precise high-speed five-axis machining unit, a turning-milling combined machining unit, a numerical control turning machining unit, a precise electric spark machining unit, a three-coordinate measurement unit, an ultrasonic cleaning machine, and a three-dimensional warehouse. The materials of all production and machining units come from the same vertical warehouse.

[0003] With the development of intelligent and automated technology, the use of mechanical arms is becoming increasingly common. When facing different processes, multiple zero-point quick changes are usually required to adapt to different machine tools. Therefore, mechanical arms need to replace different clamps to grasp different types of zero-point quick changes, which results in low overall production efficiency and cannot meet the requirements of fast-paced production.

[0004] In summary, the existing intelligent production line lacks a tooling device that can adapt to diversified needs, especially a solution that can coordinate multiple zero-point quick-change clamps and process requirements. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an integrated quick-change tool for a flexible manufacturing workshop to solve the above-mentioned problems existing in the prior art.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] An integrated quick-change tool for a flexible manufacturing workshop includes a base and first, second, and third vice positioning components, first and second taper handle positioning components, and a reference sheet tool positioning component arranged on the end face of the base, wherein:

[0008] One end of the base is provided with a boss, the first vice positioning assembly is located on the boss, the first vice positioning assembly is configured to position the first vice, the second vice positioning assembly is located on the end surface of the base except the boss, the second vice positioning assembly is configured to position the second vice, the third vice positioning assembly is located in the middle of the second vice positioning assembly, the third vice positioning assembly is configured to position the third vice, the first taper handle positioning assembly is located in the middle of the third vice positioning assembly, the first taper handle positioning assembly is configured to position the first taper handle, the second taper handle positioning assembly is provided on one side of the third vice positioning assembly, the second taper handle positioning assembly is configured to position the second taper handle, and the reference sheet tool positioning assembly is configured to position the reference sheet tool.

[0009] Further, the first vice positioning assembly includes a positioning pin and four positioning keys extending upward, the positioning pin is fixedly arranged on the boss, and the four positioning keys are uniformly distributed around the positioning pin.

[0010] Further, the base is provided with a support for supporting the first vice on both sides along a first direction, and the support extends along a second direction.

[0011] Further, the second vice positioning assembly includes four first positioning holes, the four first positioning holes are uniformly distributed at four corners of the end surface of the base except the boss, and the four first positioning holes surround a first rectangular positioning surface.

[0012] Further, the third vice positioning assembly includes four second positioning holes, the four second positioning holes are uniformly distributed at four corners of the end surface of the base except the boss, the four second positioning holes surround a second rectangular positioning surface, and the second rectangular positioning surface is located inside the first rectangular positioning surface.

[0013] Further, the first taper handle positioning assembly includes a first taper handle positioning hole, the first taper handle positioning hole is arranged on the base and located at the center of the second rectangular positioning surface.

[0014] Further, the second taper handle positioning assembly includes a second taper handle positioning hole, the second taper handle positioning hole is arranged on the base and located on one side of the first taper handle positioning hole.

[0015] Further, the reference sheet tool positioning assembly includes a reference sheet tool positioning groove arranged on the base, and the reference sheet tool positioning groove is located in the second rectangular positioning surface.

[0016] Further, an electronic tag for identifying the base is detachably mounted on one side edge of the base.

[0017] Further, one side of the base is provided with a positioning iron facilitating subsequent mechanical arm clamping.

[0018] Compared with the prior art, the integrated quick-change tool for the flexible manufacturing workshop has the following beneficial effects:

[0019] 1) By integrating the first vice positioning assembly, the second vice positioning assembly, the third vice positioning assembly, the first taper shank positioning assembly, the second taper shank positioning assembly and the reference sheet tool positioning assembly on the base, quick positioning and replacement of various quick-change clamps can be realized, unified transportation and management of various clamps and their carried materials are facilitated, and the automation degree and efficiency of the production line are improved;

[0020] 2) By designing corresponding positioning pins and positioning holes for various quick-change clamps, when the quick-change clamps are placed on the base, the quick-change clamps are fixed in position through cooperation of the positioning holes and the zero-position positioning pins on the quick-change clamps;

[0021] 3) By setting electronic tags and cooperating with the reader to scan the electronic tags, the base can be quickly identified, the clamps and their processed materials can be tracked, the processing information of each material can be recorded, and quick quality tracing is facilitated, so that the compact layout and multifunctional integration of the base are embodied;

[0022] 4) By setting the positioning iron on the side of the base, accurate positioning of the base in the tray is ensured, and positioning and clamping of the base by the mechanical arm are facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate and understand the technical scheme in the embodiments of the present application, the drawings needed in the background art and embodiment description of the present application will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the contents of the embodiments of the present application and the drawings.

[0024] Figure 1 is a three-dimensional structure schematic view of the integrated quick-change tool for the flexible manufacturing workshop provided by the embodiments of the present application;

[0025] Figure 2 is a top view schematic view of the integrated quick-change tool for the flexible manufacturing workshop provided by the embodiments of the present application;

[0026] Figure 3 is a top view schematic view of the integrated quick-change tool for the flexible manufacturing workshop provided by the embodiments of the present application;

[0027] Figure 4 is a side view schematic diagram of the integrated quick-change tool for the flexible manufacturing workshop provided by the embodiment of the present application;

[0028] Figure 5 is a front view schematic diagram of the integrated quick-change tool for the flexible manufacturing workshop provided by the embodiment of the present application. DETAILED DESCRIPTION

[0029] The technical solutions of the present application will be further described below by means of specific embodiments and in conjunction with the accompanying drawings.

[0030] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there can be a middle component. When a component is referred to as "connected to" another component, it can be directly connected to the other component or there can be a middle component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not the only implementation. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as understood by those skilled in the art of the present application. The terms used in the specification of the present application are only for the purpose of describing the specific embodiments and are not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] Please refer to Figures 1 to 5As shown in the embodiment, the integrated quick-change tooling for a flexible manufacturing workshop includes a base 10 and a first vice positioning assembly 20, a second vice positioning assembly 30, a third vice positioning assembly 40, a first taper shank positioning assembly 50, a second taper shank positioning assembly 60, and a reference sheet tool positioning assembly 70 arranged on the end face of the base 10, wherein: one end of the base 10 is provided with a boss 11, the first vice positioning assembly 20 is located on the boss 11, and the first vice positioning assembly 20 is configured to position a first vice; the second vice positioning assembly 30 is located on the end face of the base 10 except the boss 11, and the second vice positioning assembly 30 is configured to position a second vice; the third vice positioning assembly 40 is located in the middle of the second vice positioning assembly 30, and the third vice positioning assembly 40 is configured to position a third vice; the first taper shank positioning assembly 50 is located in the middle of the third vice positioning assembly 40, and the first taper shank positioning assembly 50 is configured to position a first taper shank; the second taper shank positioning assembly 60 is arranged on one side of the third vice positioning assembly 40, and the second taper shank positioning assembly 60 is configured to position a second taper shank; and the reference sheet tool positioning assembly 70 is configured to position a reference sheet tool.

[0032] As an implementation form, the first vice is a super vice, the second vice is a large vice, the third vice is a small vice, the first taper shank is an A63 taper shank, and the second taper shank is an A100 taper shank.

[0033] Specifically, the base 10 is cuboid-shaped, and the length, width, and thickness thereof can be 155 mm, 305 mm, and 50 mm, respectively, and the height and width of the boss 11 can be 30 mm and 82 mm, respectively.

[0034] As can be seen, by integrating the first vice positioning assembly 20, the second vice positioning assembly 30, the third vice positioning assembly 40, the first taper shank positioning assembly 50, the second taper shank positioning assembly 60, and the reference sheet tool positioning assembly 70 on the base 10, quick positioning and replacement of various quick-change fixtures can be achieved, and unified transportation and management of various fixtures and their carrying materials are facilitated, thereby improving the automation degree and efficiency of the production line.

[0035] As an implementation form, the first vice positioning assembly 20 includes a positioning pin 21 and four positioning keys 22 extending upward, the positioning pin 21 is fixedly arranged on the boss 11, and the four positioning keys 22 are uniformly distributed around the positioning pin 21.

[0036] As an implementation form, the base 10 is provided with a support 23 for supporting the first vice on both sides along a first direction (X direction in the figure). Figure 1 The support 23 extends along a second direction (Y direction in the figure). Figure 1

[0037] ​As an implementation form, the second vice positioning assembly 30 comprises four first positioning holes 31, which are evenly distributed at four corners of the end surface of the base 10 except the boss 11, and surround a first rectangular positioning surface.

[0038] As an implementation form, the third vice positioning assembly 40 comprises four second positioning holes 41, which are evenly distributed at four corners of the end surface of the base 10 except the boss 11, and surround a second rectangular positioning surface inside the first rectangular positioning surface.

[0039] As an implementation form, the first taper shank positioning assembly 50 comprises a first taper shank positioning hole 51, which is arranged on the base 10 and located at the center of the second rectangular positioning surface.

[0040] As an implementation form, the second taper shank positioning assembly 60 comprises a second taper shank positioning hole 61, which is arranged on the base 10 and located at one side of the first taper shank positioning hole 51.

[0041] As an implementation form, the reference sheet tool positioning assembly 70 comprises a reference sheet tool positioning groove 71 arranged on the base 10 and located inside the second rectangular positioning surface.

[0042] It can be seen that by designing corresponding positioning pins 21 and positioning holes for various quick-change clamps, when the quick-change clamp is placed on the base 10, the positioning holes are matched with the zero-positioning pins 21 on the quick-change clamp to fix the position of the quick-change clamp.

[0043] As an implementation form, an electronic tag 80 for identifying the base 10 is detachably mounted on one side edge of the base 10.

[0044] As an implementation form, the electronic tag 80 is an RFID electronic tag 80.

[0045] It can be seen that by setting the RFID electronic tag 80 and cooperating with the RFID reader to scan the electronic tag 80, the base 10 can be quickly identified, and the clamps and their processing materials can be tracked to record the processing information of each material, which is convenient for quick quality traceability, thereby reflecting the compact layout and multifunctional integration of the base 10.

[0046] As an implementation form, a positioning iron 90 for facilitating subsequent mechanical arm clamping is arranged on one side edge of the base 10.

[0047] It can be seen that by arranging the positioning iron 90 on the side edge of the base 10, the accurate positioning of the base 10 in the tray is ensured, which is convenient for the positioning and clamping of the base 10 by the mechanical arm.

[0048] Specifically, the bottom surface of the base 10 is provided with a chamfer 12, and correspondingly, the tray of the flexible warehouse storage is also provided with a chamfer, so that the base 10 is wedge-shaped when placed on the tray, further ensuring the accurate positioning of the base 10 and the tray.

[0049] The integrated quick-change tool for the flexible manufacturing workshop works as follows:

[0050] When multiple bases 10 are placed on the tray, the base 10 bottom chamfer 12 is matched with the tray chamfer to achieve accurate positioning. At the same time, the base 10 can place multiple quick-change clamps. The robot can place the quick-change clamp carrying the processed material or the idle quick-change clamp on the base 10, and the robot can clamp the base 10 through the positioning iron 90 of the base 10, thereby realizing the unified management of multiple materials in different processes, and further improving the automation degree of the flexible intelligent production line.

[0051] When multiple materials are placed on the base 10 through different clamps, the robot can read the clamp and material information carried by the different bases 10 by scanning the RFID electronic tag 80 of the base 10, thereby realizing the real-time confirmation and management of the flexible storage system to the processing of multiple materials, and facilitating the quality traceability of the system to the material processing, thereby improving the production efficiency and production quality of the flexible production line.

[0052] It should be noted that: through the above structure, the quick-change tool of the utility model can realize the quick positioning and replacement of multiple quick-change clamps, facilitate the unified transportation and management of multiple clamps and the materials carried thereby, improve the automation degree and efficiency of the production line, and at the same time, through the setting of the RFID electronic tag 80, realize the tracking and quality traceability of the material processing process, and have high practical value.

[0053] The above examples only illustrate the basic principles and characteristics of the utility model, and the utility model is not limited by the above examples. Without departing from the spirit and scope of the utility model, the utility model also has various changes and changes, and these changes and changes all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. An integrated quick change tooling for a flexible manufacturing cell, characterized by, The integrated quick-change tool for the flexible manufacturing workshop comprises a base and a first vice positioning assembly, a second vice positioning assembly, a third vice positioning assembly, a first taper handle positioning assembly, a second taper handle positioning assembly and a reference sheet tool positioning assembly arranged on the end face of the base, wherein: One end of the base is provided with a boss, and the first vice positioning assembly is arranged on the boss and configured to position a first vice. The second vice positioning assembly is arranged on the end face of the base except the boss and configured to position a second vice. The third vice positioning assembly is arranged in the middle of the second vice positioning assembly and configured to position a third vice. The first taper handle positioning assembly is arranged in the middle of the third vice positioning assembly and configured to position a first taper handle. The second taper handle positioning assembly is arranged on one side of the third vice positioning assembly and configured to position a second taper handle. The reference sheet tool positioning assembly is configured to position a reference sheet tool.

2. The integrated quick change tooling for a flexible manufacturing cell of claim 1, wherein, The first vice positioning assembly comprises a positioning pin fixedly arranged on the boss and four positioning keys extending upwards.

3. The integrated quick change tooling for a flexible manufacturing cell of claim 2, wherein, Supports for supporting the first vice are arranged on both sides of the base along a first direction and extend along a second direction.

4. The integrated quick change tooling for a flexible manufacturing cell of claim 1, wherein, The second vice positioning assembly comprises four first positioning holes arranged at four corners of the end face of the base except the boss and surrounding a first rectangular positioning face.

5. The integrated quick change tooling for a flexible manufacturing cell of claim 4, wherein, The third vice positioning assembly comprises four second positioning holes arranged at four corners of the end face of the base except the boss and surrounding a second rectangular positioning face inside the first rectangular positioning face.

6. The integrated quick change tooling for a flexible manufacturing cell of claim 5, wherein, The first taper handle positioning assembly comprises a first taper handle positioning hole arranged on the base and located at the center of the second rectangular positioning face.

7. The integrated quick change tooling for a flexible manufacturing cell of claim 6, wherein, The second taper handle positioning assembly comprises a second taper handle positioning hole arranged on the base and located on one side of the first taper handle positioning hole.

8. The integrated quick change tooling for a flexible manufacturing cell of claim 6, wherein, The reference sheet tool positioning assembly comprises a reference sheet tool positioning groove arranged on the base and located in the second rectangular positioning face.

9. The integrated quick change tooling for a flexible manufacturing cell of claim 1, wherein, An electronic tag for identifying the base is detachably mounted on one side edge of the base.

10. The integrated quick change tooling for a flexible manufacturing cell of claim 1, wherein, A positioning iron facilitating subsequent mechanical arm clamping is arranged on one side edge of the base.

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