Prefabricated building component prefabrication processing template

By combining the support plate, casting template, and vibration component of the prefabricated formwork for prefabricated building components, the problems of low efficiency and poor appearance quality of traditional formwork are solved, achieving efficient formwork installation and concrete leveling, and improving the quality of finished products and production efficiency.

CN223558662UActive Publication Date: 2025-11-18QINGDAO HAIBEI OCEAN ENG RES INST CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422729185.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-09
Publication Date
2025-11-18
Estimated Expiration
2034-11-09

AI Technical Summary

Technical Problem

Traditional prefabricated formwork for building components is inefficient to process, relies on manual operation, resulting in uneven concrete density and poor appearance quality, and is labor-intensive.

Method used

The prefabricated formwork, consisting of support plates, casting templates, clamping components, and vibration components, is manufactured using a motor-driven threaded rod and cam shaft for template installation, disassembly, and vibration. Cylinders and scrapers are used to smooth the concrete.

Benefits of technology

It improves the efficiency of template installation and dismantling, reduces labor intensity, ensures a smooth and flat concrete surface, and improves the appearance quality of finished products and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223558662U_ABST
    Figure CN223558662U_ABST
Patent Text Reader

Abstract

The utility model discloses an assembly type building component prefabrication processing template which comprises a base, the top of the base is fixedly connected with a first supporting frame and a second supporting frame, the inner wall of one side of the first supporting frame is fixedly connected with a guide rod, and the outer wall of the guide rod is slidably connected with a threaded block. Two air cylinders are fixedly connected to the bottom of the threaded block, and a driving assembly capable of adjusting the position of the threaded block is arranged on the first supporting frame. The supporting plate, the pouring formwork, the clamping assembly, the vibration assembly and other structures are used in cooperation, so that a flower nut and a clamping screw rod are matched, workers can rapidly assemble and disassemble the formwork, different building components can be conveniently produced, the production efficiency is improved, and the production cost is reduced. And a driving motor II drives a convex shaft to rotate, so that the device can vibrate, the labor intensity can be reduced, and the device is convenient to use by the workers.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of building component processing especially relates to prefabricated processing template of fabricated building component. BACKGROUND

[0002] The prefabricated processing of fabricated building component is a kind of efficient, economic construction mode in modern construction engineering, mainly through prefabricating component in factory environment, then assembling at construction site, such as balcony, stair, door and window frame etc. Selecting suitable raw material (such as high-strength concrete, reinforcing steel etc.), to meet the structural requirements and durability, making accurate template according to design drawing, ensuring the size and shape of component, pouring concrete in template, using vibration equipment to ensure that concrete is dense, carrying out concrete curing under appropriate conditions, and demolding after strength reaches.

[0003] However, the prefabricated template of most traditional building components often needs workers to manually use vibration rod to vibrate concrete during processing, to eliminate air bubbles in poured concrete, make concrete more dense, thereby improving its strength and durability, but the efficiency is low, and the labor intensity is large, and it is more dependent on the technology of workers, which may lead to uneven concrete density, affect the overall performance of structure, and generally, after pouring concrete, it needs to be troweled to make concrete surface smooth, reduce defects such as air bubbles and unevenness, thereby improving the appearance quality of final product, which generally depends on workers to operate, and is time-consuming and laborious, and the efficiency is low.

[0004] Therefore, the prefabricated processing template of fabricated building component is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art, and provides a prefabricated processing template of fabricated building component.

[0006] In order to achieve the above object, the utility model adopts the following technical scheme: the prefabricated processing template of fabricated building component, including base, the top of base is respectively fixedly connected with support frame one and support frame two, the inner wall of one side of support frame one is fixedly connected with guide rod, the outer wall of guide rod is slidably connected with screw block, the bottom of screw block is fixedly connected with two air cylinders, driving assembly capable of adjusting the position of screw block is arranged on support frame one, the outer wall of support frame two is slidably connected with support plate, pouring template is installed on the top of support plate, a plurality of fixing grooves are formed in support plate and pouring template, fixing assembly is arranged in the inside of fixing groove, and vibration assembly is further arranged on the top of base.

[0007] As a further description of the above technical scheme:

[0008] The driving assembly comprises a driving motor one fixedly installed on the back of the support frame one, and a threaded rod fixedly connected to the output end of the driving motor one.

[0009] As a further description of the above technical solution:

[0010] The outer wall of the threaded rod is in threaded connection with the threaded block, and the threaded rod is in rotational connection with the support frame one.

[0011] As a further description of the above technical solution:

[0012] The fixing assembly comprises a clamping screw rod installed in the fixing groove, the outer wall of the clamping screw rod is in threaded connection with a jam nut, and the bottom of the clamping screw rod is fixedly connected with a clamping rod.

[0013] As a further description of the above technical solution:

[0014] The vibration assembly comprises an impact block fixedly installed at the bottom of the support plate, two springs fixedly connected to the two sides of the impact block, and the bottom of the spring is fixedly connected with the base.

[0015] As a further description of the above technical solution:

[0016] The vibration assembly further comprises a driving motor two fixedly installed at the top of the base, the output end of the driving motor two is fixedly connected with a convex shaft, and the convex shaft is in abutment with the impact block.

[0017] As a further description of the above technical solution:

[0018] The telescopic ends of the two air cylinders are fixedly connected with a scraper.

[0019] The utility model has the advantages of the following beneficial effects:

[0020] 1. Compared with the prior art, the prefabricated processing template of the fabricated building component is used in cooperation with the support plate, the pouring template, the clamping assembly and the vibration assembly, so that the template can be quickly installed and disassembled by workers through cooperation of the jam nut and the clamping screw rod, different building components can be conveniently produced, the production efficiency is improved, the template can be conveniently cleaned and maintained by workers, the device can be vibrated by driving the convex shaft to rotate by the driving motor two, the labor intensity can be reduced, the vibration time can be adjusted, the workers can conveniently use the device, the burden caused by vibration can be reduced under the action of the spring, part of the gravity can be reduced, and the durability of the device is improved.

[0021] 2、Compared with the prior art, the prefabricated processing template of the fabricated building component can control the movement of the threaded block through the cooperation of the guide rod, threaded block, air cylinder and driving assembly, and can perform troweling treatment on the concrete in the pouring template under the action of the air cylinder, thereby enabling the concrete surface to be smooth and flat, reducing defects such as bubbles and unevenness, thereby improving the appearance quality of the final product, and also improving work efficiency and reducing the labor intensity of workers. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 A structural perspective view of the prefabricated processing template of the fabricated building component is provided for the utility model.

[0023] Figure 2 A structural perspective view of the vibration assembly of the prefabricated processing template of the fabricated building component is provided for the utility model.

[0024] Figure 3 A structural perspective view of the driving assembly of the prefabricated processing template of the fabricated building component is provided for the utility model.

[0025] Figure 4 A structural perspective view of the fixed assembly of the prefabricated processing template of the fabricated building component is provided for the utility model.

[0026] LEGEND:

[0027] 1, base; 2, support frame one; 3, support frame two; 4, guide rod; 5, threaded block; 6, air cylinder; 7, support plate; 8, pouring template; 9, fixed groove; 10, driving motor one; 11, threaded rod; 12, clamping screw; 13, nut; 14, clamping rod; 15, impact block; 16, spring; 17, driving motor two; 18, convex shaft; 19, scraper. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0029] REFERENCE Figures 1-4The utility model provides a prefabricated processing template of fabricated building component, which comprises a base 1, the top of the base 1 is fixedly connected with a support frame one 2 and a support frame two 3 respectively, the inner wall of one side of the support frame one 2 is fixedly connected with a guide rod 4, the outer wall of the guide rod 4 is slidably connected with a threaded block 5, the bottom of the threaded block 5 is fixedly connected with two air cylinders 6, the support frame one 2 is provided with a driving assembly capable of adjusting the position of the threaded block 5, the outer wall of the support frame two 3 is slidably connected with a supporting plate 7, the top of the supporting plate 7 is provided with a pouring mold plate 8, a plurality of fixing grooves 9 are formed in the supporting plate 7 and the pouring mold plate 8, and a fixing assembly is arranged in the fixing groove 9, and the top of the base 1 is further provided with a vibration assembly, the supporting plate 7, the pouring mold plate 8, the clamping assembly and the vibration assembly are used in cooperation, so that the worker can quickly install and disassemble the template through the cooperation of the flower nut 13 and the clamping screw 12, the production of different building components is facilitated, the production efficiency is improved, the worker can clean and maintain the template, the driving motor two 17 drives the convex shaft 18 to rotate, the device can vibrate, the labor intensity can be reduced, the vibration time can be adjusted, the worker can use conveniently, under the action of the spring 16, the burden caused by vibration can be reduced, part of the gravity can be reduced, and the durability of the equipment is improved.

[0030] The driving assembly comprises a driving motor one 10 fixedly installed on the back of the support frame one 2, the output end of the driving motor one 10 is fixedly connected with a threaded rod 11, the outer wall of the threaded rod 11 is threadedly connected with the threaded block 5, and the threaded rod 11 is rotationally connected with the support frame one 2, the fixing assembly comprises a clamping screw 12 installed in the fixing groove 9, the outer wall of the clamping screw 12 is threadedly connected with a flower nut 13, and the bottom of the clamping screw 12 is fixedly connected with a clamping rod 14, the pouring mold plate 8 can be fixed through the cooperation of the clamping screw 12 and the flower nut 13.

[0031] The vibration assembly comprises an impact block 15 fixedly installed at the bottom of the supporting plate 7, two springs 16 are fixedly connected to the two sides of the impact block 15, the bottom of the spring 16 is fixedly connected with the base 1, the abrasion caused by vibration can be reduced through the spring 16, the durability of the device is improved, the vibration assembly further comprises a driving motor two 17 fixedly installed at the top of the base 1, the output end of the driving motor two 17 is fixedly connected with a convex shaft 18, the convex shaft 18 is attached to the impact block 15, the impact block 15 is vibrated through the rotation of the convex shaft 18, and the telescopic end of the two air cylinders 6 is fixedly connected with a scraper 19.

[0032] Working principle: first, the building components to be manufactured pouring formwork 8 is placed on the support plate 7, through the support plate 7 and pouring formwork 8 on the fixed slot 9, the clamping screw 12 along the fixed slot 9 into the fixed slot 9, then the clamping screw 12 on the nut 13 is rotated, so that the nut 13 along the clamping rod 14 side to move, and then to pouring formwork 8 is fixed, so that workers can quickly install and disassemble the template, convenient for production of different building components, improve the production efficiency, also facilitate workers to clean up the template maintenance;

[0033] After the template is fixed, the steel and concrete are placed in the pouring formwork 8, then the driving motor two 17 is started, the output end drives the shaft 18 to rotate, under the rotation of the shaft 18, the impact block 15 is shaken, the support plate 7 is moved along the support frame, so as to play the effect of vibration, thereby improving the vibration efficiency, reducing the labor intensity, and adjusting the vibration time, facilitating the use of workers, and under the action of the spring 16, the burden caused by vibration can be reduced, part of the gravity can be reduced, the durability of the equipment can be improved;

[0034] After the vibration is completed, the driving motor one 10 can be started, the output end drives the threaded rod 11 to rotate, so that the threaded block 5 moves, under the action of the cylinder 6 fixed at the bottom of the threaded block 5, the telescopic end telescopes, so as to control the height of the scraper 19, when the concrete in the pouring formwork 8 is scraped to the edge position, the telescopic end of the control cylinder 6 is retracted, synchronously driving the scraper 19 to retract, at this time, one time of troweling is completed, then the above steps are repeated, so as to trowel the concrete twice, thereby the concrete surface can be smooth, the defects such as bubbles and unevenness can be reduced, so as to improve the appearance quality of the final product, also can improve the work efficiency, reduce the labor intensity of workers.

[0035] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical scheme recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A prefabricated formwork for prefabricated building components, including a base (1), characterized in that: The top of the base (1) is fixedly connected to a support frame one (2) and a support frame two (3). A guide rod (4) is fixedly connected to the inner wall of one side of the support frame one (2). A threaded block (5) is slidably connected to the outer wall of the guide rod (4). Two cylinders (6) are fixedly connected to the bottom of the threaded block (5). A drive assembly capable of adjusting the position of the threaded block (5) is provided on the support frame one (2). A support plate (7) is slidably connected to the outer wall of the support frame two (3). A casting template (8) is installed on the top of the support plate (7). Multiple fixing slots (9) are provided on both the support plate (7) and the casting template (8). Fixing components are provided inside the fixing slots (9). A vibration assembly is also provided on the top of the base (1).

2. The prefabricated formwork for prefabricated building components according to claim 1, characterized in that: The drive assembly includes a drive motor (10) fixedly mounted on the back of the support frame (2), and the output end of the drive motor (10) is fixedly connected to a threaded rod (11).

3. The prefabricated formwork for prefabricated building components according to claim 2, characterized in that: The outer wall of the threaded rod (11) is threadedly connected to the threaded block (5), and the threaded rod (11) is rotatably connected to the support frame (2).

4. The prefabricated formwork for prefabricated building components according to claim 1, characterized in that: The fixing assembly includes a clamping screw (12) installed in the fixing groove (9), the outer wall of the clamping screw (12) is threaded with a flower nut (13), and the bottom of the clamping screw (12) is fixedly connected with a clamping rod (14).

5. The prefabricated formwork for assembled building components according to claim 1, characterized in that: The vibration assembly includes an impact block (15) fixedly installed at the bottom of the support plate (7). Two springs (16) are fixedly connected to both sides of the impact block (15), and the bottom of the springs (16) is fixedly connected to the base (1).

6. The prefabricated formwork for prefabricated building components according to claim 5, characterized in that: The vibration assembly also includes a second drive motor (17) fixedly installed on the top of the base (1). The output end of the second drive motor (17) is fixedly connected to a convex shaft (18), which is in contact with the impact block (15).

7. The prefabricated formwork for prefabricated building components according to claim 1, characterized in that: Scrapers (19) are fixedly connected to the telescopic ends of the two cylinders (6).